Hussmann D5XEE Bedienungsanleitung

P/N 0508902_A

March, 2009

D5XEE & D5XELE to

D5X Parent

Joining Instructions

Medium Temperature Merchandisers

PARTS LIST

Item Quantity Description

No.

1. 1 Gasket 1/2x 1 x 180

2. 1 Gasket 1/2x 15/8x 120

3. 1 Insulation Tape 1/2x 53/8x 751/2

4. 2 Front Rail Alignment Rod

5. 4 Cap Screw 5/16 - 18 x 51/2

6. 4 118° Joining Bracket

7. 8 Neoprene Washer 5/16 x 2 in.

8. 4 Fender Washer 5/16 x 2 in.

9. 4 Lock Washer 5/16

10. 4 Hex Nut 5/16 - 18

11. 4 Machine Screws #10 - 18 x 11/4

12. 4 Flat Washer

13. 4 Lock Washer

14. 4 Hex Nut #10 - 18

15. 4 Cap Screw 5/16 - 18 x 13/4

16. 4 Flat Washer 5/16

17. 4 Square Washer 5/16 - 21/4

18. 4 Cap Screw 5/16 - 18 x 13/4

19. 4 Flat Washer 5/16

20. 4 Lock Washer 5/16

21. 4 Hex Nut 5/16 - 18

D5XLEP / D5XEP D5XELE / D5XEE

Note:

Joining instructions reference

case models: D5XELE and two

D5XLEP parent merchandisers.

Joining instructions are the same

for D5XEE joined with D5XEP.

U.S. & CANADA 1-800-922-1919 • MEXICO 1-800-522-1900 • WWW.HUSSMANN.COM

1POSITION END CASE /

REMOVE PACKAGING

Move the end merchandiser as close

as possible to its permanent loca-

tion at the end of the parent, and

remove all packaging. Check for

damage before discarding packag-

ing. Remove all separately packed

accessories such as kits and shelves.

Remove end braces and discard

hardware. Each case is shipped on a

rider to protect the factory installed

front legs, and to make positioning

the case easier. DO NOT remove

the front rider until the case has

been positioned. Once the rider is

removed, the case must be lifted

–NOT PUSHED– to reposition. To

remove the rider, remove bolts

attaching rider to each leg.

Level two back-to-back parent cases.

The gap between the case backs is

approximately 51/2in. wide. Refer to

the Excel Medium Temperature

Installation Manual for leveling

instructions (provided with each

Excel merchandiser).

Shim merchandisers as necessary to

fill gaps and align bumper retainers.

Merchandisers must be level to

ensure proper operation of the

refrigeration system and to ensure

proper drainage of defrost water.

Do not place levels on display pans

or on shelves.

P/N 0508902_A

U.S. & CANADA 1-800-922-1919 • MEXICO 1-800-522-1900 • WWW.HUSSMANN.COM

Level cases are

critical for end

installation

alignment!

Position End Case / Remove Packaging

FIGURE 1

Remove

End Braces

Remove

Shipping Rider

2REMOVE ITEMS FROM

PARENT CASES / APPLY

GASKETS

Remove shelves (if installed),

display racks, honeycomb, pans,

front shelf supports and front air

grilles from the right end as shown

in Figure 2A.

Remove the lower back panel first

by lifting up from its bottom edge

and out. Do not use sharp tools.

Lift the upper back panel up and

out. Remove factory installed nut

retainers along vertical frame of

parent cases, (if installed).

Apply 1 in. Gasket (Item 1) around

perimeter of parent cases as shown

in Figure 2B. Check that there are

no gaps between gasket and case.

Apply 15/8in. Gasket (Item 2) so

that one edge is on the metal case

frame and the parallel edge laps the

1 inch gasket. Check that there are

no gaps between case and gaskets.

P/N 0508902_A

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

D5XEE & D5XELE to D5X Lineup

Joining Instructions

First Gasket

1 in. Gasket

(24 mm)

Second Gasket

15/8in. Gasket

(41 mm)

IMPORTANT

• Do not stretch gasket,

especially around corners.

• Do not butt gaskets;

always overlap them as shown.

• Remove paper backing

after gasket has been applied.

• Perimeter gasket required by NSF.

FIGURE 2A

Remove Items from Parent Cases / Apply Gaskets

FIGURE 2B

3REMOVE PLATES AND

PLUGS / APPLY

INSULATION TAPE

Remove exterior rear close-off

plates from the end merchandiser as

shown in Figure 3A.

Remove joining hole plugs located

along the center back of the end

merchandiser as shown in

Figure 3A.

NOTE:

If installing optional front rail lights,

snap rail light caps in place before

joining end merchandiser as shown on

Page 8.

Apply 53/8 in. wide Insulation Tape

(Item 3) to end case as shown in

Figure 3B. D5XEP / D5XLEP

parent cases are free-standing with

an approximate 51/2 in. gap between

the two back-to-back cases.

P/N 0508902_A

U.S. & CANADA 1-800-922-1919 • MEXICO 1-800-522-1900 • WWW.HUSSMANN.COM

IMPORTANT

Insulation Tape reduces heat

transfer, limits condensation

and aids merchandiser in

maintaining cold temperatures. FIGURE 3B

Insulation Tape

FIGURE 3A

Remove Plugs

Remove Plates

Remove Plates and Plugs / Apply Insulation Tape

4ALIGN CASES / TIGHTEN

JOINING POINTS

Lift end merchandiser to position

and align with D5XLEP parent

merchandisers, mating alignment

pins with corresponding holes.

Carefully lift merchandiser in

position. Do not pull or push

merchandiser. Pulling or pushing

case may damage adjustable legs.

Insert Front Rail Alignment Rod

(Item 4) (1/4in. diameter x 6 in.) to

bottom alignment rod recess in

lower front rails of parent cases and

push alignment rod through recess

in end case rails. Each end

merchandiser gets one alignment

rod in lower front rail as shown in

Detail A.

NOTE: FRONT RAIL CONFIGURATION

IS DIFFERENT FOR OPTIONAL RAIL

LIGHTS.

Level end merchandiser, and shim

as necessary.

Insert 51/2in. Cap Screws (Item 5)

through 118° Joining Bracket

(Item 6), Neoprene Washer (Item 7)

and D5XLEP cases. Pass cap screws

through D5XELE and insert neo-

prene washer, Metal Washer (Item

8), Lock Washer (Item 9) and Hex

Nut (Item 10) as shown in Detail B.

Loosely tighten screws until cases

touch.

P/N 0508902_A

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

D5XEE & D5XELE to D5X Lineup

Joining Instructions

D5XLEP CASE PARENT

All Joining Points

DETAIL A DETAIL B

Alignment Rod

Alignment

Rod

Bolt

Metal

Bracket

Neoprene Washer

Lock

Washer

Nut

Neoprene Washer

Metal

Washer

Line Up

Case

End

Frame

End

Case

Foam

Bottom

Align Cases / Tighten Joining Points

ALIGN CASES / TIGHTEN

JOINING POINTS

Insert 11/4in. Machine Screws

(Item 11) through Flat Washer

(Item 12), D5XLEP canopy rails

and through canopy rails of end

case. Attach with Lock Washer

(Item 13) and Hex Nuts (Item 14) at

end case as shown in Detail C.

Insert 13/4 Cap Screws (Item 15)

through Flat Washers (Item 16) and

Square Washers (Item 17). Insert

13/4cap screws through D5XLEP

cases and into D5XELE threaded

recess. Join cases together at middle

center and top center as shown in

Detail D. Loosely tighten screws.

TIGHTEN ALL JOINING POINTS

STARTING WITH THE BOTTOM OF THE

CASE TO THE CASE CANOPIES.

P/N 0508902_A

U.S. & CANADA 1-800-922-1919 • MEXICO 1-800-522-1900 • WWW.HUSSMANN.COM

Align Cases / Tighten Joining Points

D5XELE END CASE

Joining Points

Machine

Screws

#10 x 11/4

Joining Brackets

Bolt

Flat Washer

Hex Nut

Lockwasher

Hex Nuts

Square

Washer

Bolt

Flat Washer Existing Hole

in D5X-LEP

Frame

Threaded

Insert in

D5XELE

DETAIL C DETAIL C

DETAIL D

DETAIL C

DETAIL D

Insert 11/4Machine Screws

21/4Square Washer

5FASTEN TOP JOINING

BRACKETS

Fasten factory installed top

brackets of parent cases to end case

using 13/4in. Cap Screws (Item 18),

Flat Washers (Item 19), Lock

Washer (Item 20) and Hex Nuts

(Item 21) as shown in Detail A.

P/N 0508902_A

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

D5XEE & D5XELE to D5X Lineup

Joining Instructions

Fasten Top Joining Brackets

Top Joining Bracket

D5XELE Merchandiser

D5XLEP Merchandiser

D5X-LEP PARENT CASE

D5XELE END CASE

51/2 Gap Between

Parent Cases

Bracket Not Used

Join Brackets Here

End Case

Parent Case

DETAIL A

6REMOVE STARTER

BUMPER

Remove starter bumper from end

case as shown in Figure 3A. Once

cases are joined, the bumper from

the parent cases will be pushed

down to take the place of the starter

bumper’s location. The remaining

cases in the parent will also move

down to fill in the gaps. The starter

bumper will then be replaced at the

beginning of the case parent at the

opposing end. Bumpers may be

modified to ensure a good fit for the

case parent.

Refer to the Excel Medium

Temperature Installation Manual

for additional bumper offsetting

instructions.

7INSTALL SPLASHGUARDS /

APPLY SILICONE

Position splashguard brackets, and

level case with the floor. Each

bracket has a 11/2in. (38mm) slot at

the rear of the bracket where it

attaches to the merchandiser.

Tighten screws to secure the splash-

guard brackets in place.

Apply a 1/2in. bead of silicone

where parent cases and end

merchandiser join, starting at the

back, bottom corner, and continue

to the front rail.

P/N 0508902_A

U.S. & CANADA 1-800-922-1919 • MEXICO 1-800-522-1900 • WWW.HUSSMANN.COM

Starter Bumper

Splashguard

Bracket

Leg

Screws

CAUTION

TO AVOID LEAKS, INSTALL SPLASHGUARD

BRACKETS BEFORE INSTALLING DRIP PIPING.

Remove Starter Bumper / Install Splashguards / Apply Silicone

8OPTIONAL FRONT RAIL

LIGHTS / OPTIONAL

EXTERNAL FAN

Optional front rail light assembly

must have an end cap installed at

the end of each rail light when

joining cases or when ends are

installed. Caps snap on without

tools or fasteners.

Refer to the Excel Medium

Temperature Installation Manual

for additional wiring instruction.

Optional External Fan limits

condensation at the coils and aids

merchandiser in maintaining desired

product temperature.

Install External Fan to D5XELE or

D5XEE end merchandiser. Drill

sheet metal screw 10 - 16 x 1/2

through bracket holes in external

fan. Secure fan conduit to parent

merchandiser using 3/8 jiffy clips.

Connect electrical wiring through

end merchandiser raceway.

P/N 0508902_A

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

D5XEE & D5XELE to D5X Lineup

Joining Instructions

Front Rail Light Shield

Front Rail Light

Extrusion

Rail Light RH End Cap

Rail Light LH End Cap

Front Rail

Light Channel

Assembly

DETAIL A

Installing End Caps for

Optional Front Rail Lights

Optional External Fan

Andere Handbücher für D5XEE

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