Hussmann VR3-M-EP Original Betriebsanleitung

VR3-M/F-EP,VR3HV-MF-EP

MEAT/FISH REMOTE

INSTALLATION & OPERATION GUIDE

/CHINO

VR3-M/F-EP, VR3HV-MF-EP

MEAT/FISH REMOTE REV. 0923

Installation

&Operation

Manual

Table of Contents

Case Sections 4 User Information 36

Installation 5 Start Up 36

Receiving Case 5 Load Limit 36

Snapping Chalk Lines 5 Basic Operation 36

Placement 6 Merchandising Requirements 37

Lifting and Transport Instructions 7 Merchandising DON’TS 38

VR3 M/F Drain Location 7 Maintenance 39

Lower Body Panel Install 8 Case Cleaning 39

Rear Body Panel Install 8 Exterior Surfaces 39

Levelling Adjustment 9 Cleaning Bumpers 39

Leg Adjustment 9 Cleaning Under Merchandiser 39

Installation (Joint Checksheet) 10 Cleaning Stainless Steel Surfaces 39

Arm Adjustment (HV Only) 11 Interior Surfaces 39

Arm Adjustment(NON-HV) 13 Cleaning Coils 39

Glass Adjustment 15 Recommended Cleaning Schedule 39

Setting and Joining 16 Prop 65 (CA Only) 40

Leveling 16 Troubleshooting 41

Refrigeration 19

Refrigerant 19

Refrigerant piping 19

Line Sizing 19

Oil Traps 19

Piping Diagram (General) 20

Refrigeration Components 21

Spiral Coil and Gravity Coil 22

Refrigeration Spec Sheets 23

Electrical 25

Merchandiser Electrical Data 25

Electrical Connections 25

Field Wiring 25

Identification of Wiring 25

Remove Rear Raceway 26

Wiring Diagram Index 26

Electrical Conduit (Electrical Box) 26

Electrical Wiring Diagram 27

Case Description: Refrigerated Service Meat Merchandiser

Shipping Damage: All equipment should be thoroughly examined for shipping damage before and during unloading. This

equipment has been carefully inspected at our factory and the carrier has assumed responsibility for safe arrival. If

damaged, either apparent or concealed, claim must be made to the carrier Immediately.

Apparent Loss or Damage: If there is an obvious loss or damage, it must be noted on the freight bill or express receipt

and signed by the carrier’s agent; otherwise, carrier may refuse claim. The carrier will supply necessary claim forms.

Concealed Loss or Damage: When loss or damage is not apparent until after all equipment is uncrated,aclaimfor

concealed damage is made. Make request in writing to carrier for inspection within 15 days, and retain all packaging. The

carrier will supply inspection report and required claim forms.

Shortages: Check your shipment for any possible shortages of material (See Parts List page 11). If a shortage should

exist and is found to be the responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the

carrier, notify the carrier immediately, and request an inspection. Hussmann Chino will acknowledge shortages within ten

days from receipt of equipment.

Hussmann Chino Product Control: The serial number and shipping date of all equipment have been recorded in

Hussmann’s files for warranty and replacement part purposes. All correspondence pertaining to warranty or parts ordering

must include the serial number of each piece of equipment involved, in order to provide the customer with the correct

parts.

Location/Store Conditions: The VR3(HV)-M/F-EP refrigerated merchandiser has been designed for use only in air

conditioned stores where temperature and humidity are maintained at or below 75°F Dry bulb and 55% relative humidity.

DO NOT allow air conditioning, electric fans, ovens, open doors or windows (etc.) to create air currents around the

merchandiser, as this will impair its correct operation.

This equipment is to be installed

to comply with the applicable

NEC, Federal, State , and Local

Plumbing and Construction

Code ha ving jurisdiction.

ATTENTION

INSTALLER

Keep this booklet with the case at all times for future

reference. /CHINO

A publication of HUSSMANN®Chino

13770 Ramona Avenue • Chino, California 91710

(909) 628-8942 FAX

(909) 590-4910

(800) 592-2060

General Information

VR3-M/F-EP Vertical Glass Meat

Standard Service Dome, Multi Deck Self Service

14 (356)

253/4 (654)

465/8 (1184)

391/4 (997)

131/2

(343)

183/8

(467)

(1346)

361/4

(921)

117/8

(302)

(152)

37/8

(98)

31/2

(89)

optional

refrigerated or

dry storage

(229)

VR3HV-M/F-EP Vertical Glass Meat

High Volume Service Dome, Multi Deck Self Service

optional

refrigerated or

dry storage

465/8 (1184)

391/4 (997)

91/2

(241)

137/8

(425)

(1346)

301/8

(765)

117/8

(302)

(152)

37/8

(98)

253/4 (654)

(254)

4or 510

81/8 or71/8

31/2

(89)

VR3-M/F-EP +2 Vertical Glass Meat

Standard Service Dome, Multi Deck Self Service +2" height

253/4 (654)

(229)

465/8 (1184)

391/4 (997)

151/2

(394)

183/8

(467)

(1397)

381/4

(969)

117/8

(302)

(152)

37/8

(98)

31/2

(89)

optional

refrigerated or

dry storage

14 (356)

VR3HV-M/F-EP +2 Vertical Glass Meat VR3HV-M/F-EP +4 Vertical Glass Meat

High Volume Service Dome, Multi Deck Self Service +2" height High Volume Service Dome, Multi Deck Self Service +4" height

optional

refrigerated or

dry storage

465/8 (1184)

391/4 (997)

111/2

(279)

137/8

(425)

(1397)

321/8

(816)

117/8

(302)

(152)

37/8

(98)

253/4 (654)

4or 510 (254)

81/8 or71/8

31/2

(89)

VR3-M/F-EP +4 Vertical Glass Meat

Standard Service Dome, Multi Deck Self Service +4" height

253/4 (654)

(229)

465/8 (1184)

391/4 (997)

171/2

(445)

(152)

183/8

(467)

(1448)

401/4

(1022)

117/8

(302)

37/8

(98)

31/2

(89)

optional

refrigerated or

dry storage

16 (406)

optional

refrigerated or

dry storage

465/8 (1184)

391/4 (997)

131/2

(343)

(152)

137/8

(425)

(1448)

341/8

(867)

117/8

(302)

37/8

(98)

253/4 (654)

4or 510 (254)

81/8 or71/8

31/2

(89)

Elec

drop

front close-off

Lower

Drain

Upper

Drain

case leg

rear close-off

Refrig (152)

15(381)

93/4

(248) 91/8

(232)

103/8

(264)

VR3-M/F-EP

7(178)4'

Length “A”

“B”

32(813)

41(1041) 44(1118)

53(1346) 56(1422)

12' 65(1651) 77(1956)

End Panels

11/8 (29)

case front

(533)

“A”

“B”

31/2 (89)

37/8 (98)

465/8

(1184)

Elec

drop

front close-off

Lower

Drain

Refrig

Upper

Drain

case leg

rear close-off

(152)

35/8 (92)

15(381)

93/4

(248) 91/8

(232)

103/8

(264)

VR3HV-M/F-EP

7(178)4'

“B”

32(813)

41(1041) 44(1118)

53(1346) 56(1422)

12' 65(1651) 77(1956)

End Panels

11/8 (29)

case front

Length “A”

(533)

“A”

“B”

461/2

(1181)

Case Sections

Installation

NOTICE

Do NOT remove Foam Blocks from shelves

and glass until the merchandisers are

positioned for installation. Shelves or

merchandising glass may be damaged.

Loose

Items

Warning

Labels

Foam Blocks

in place Boards

fastened

Case is to arrive at store as was shipped form factory. See

reference above for proper shipment referencing. (Not

actual case)

Receiving Case

Upon receiving your new Hussmann Case all equipment

should be thoroughly examined for shipping damage

before and during unloading. This equipment has been

carefully inspected at our factory. Any claim for loss or

damage must be made to the carrier. The carrier will

provide any necessary inspection reports/ or claim form.

If there is obvious loss or damage, it must be noted on the

freight bill or express receipt and signed by the carrier’s

agent; otherwise carrier may refuse claim.

Snapping Chalk Lines

Prepare permanent positioning by marking floors with

Chalk snap lines where cases are to be located. Chalk

lines are to run along the base or legs of cases.

Installation (cont’d)

Placement

Important: See lifting instructions to properly lift case when

being placed on dollies or permanent location. (See page

7 for Lifting Instructions.)

Leave all hardware and fittings in place until case is

located at or near its preferred location. Using a J-Bar

lift the case from the 2x4 boards and placing dollies

underneath each Base Leg, proceed to moving the case to

its designated location if not done so already.

IF APPLICABLE

(NOT ALL CASES CONTAIN LEG BRACES)

The Illustration Below demonstrates perfect placement of a

dollie per 1 side for both Base Legs of the merchandiser.

IF APPLICABLE

(NOT ALL CASES

CARRY LEG BRACES)

Move the fixture as close as possible to its permanent

location and then remove all packaging and

prepare to remove off Skid. Remove all separately

packed accessories such as kits, and panels.

Check for damage before discarding packaging.

Remove screws as well as fastened plates bolted to each

2x4 board at each base leg.

Remove fastened plates only upper Brace Legs are to

remain fastened onto case.

Fastened plate

Once the fastened plates are removed a J-Bar can be

used to lift at each end of the Leg Braces to remove the

below 2x4 boards.

Installation (cont’d)

Lifting and Transport Instructions

1. The VR3 can be lifted by a forklift at typical lifting

points.

2. Ensure lower body panels are removed before lifting

with a forklift. Serious damage will occur if the body

panels are not removed.

3. Make sure that fork spacing and width will not damage

drain or come in contact with piping, or electrical lines

4. Be sure that the forks are long enough to support

beyond the center of the case but not damage near

components. Check for proper balance before moving.

A minimum fork length of 36” is recommended for 68”

wide cases

5. The VR3 merchandiser can be raised at one end

underneath the deck with a forklift to allow the

placement of rollers or dollies.

6. Evenly support the entire base structure on rollers or

dollies before attempting to move. Each Base Leg

must have its own dollie to properly support the case.

Lifting Points are typical and dependent upon size of case

and refrigeration application, drainage configurations will

call for altercations in Lifting Zones.

Below are the following drainage configurations and lifting

should be altered to the expected model.

VR3 M/F Drain Location

Service Drain

Bottom Drain

Forklift Points

(Underneath Deck)

WARNING

Improper placement of forks may damage

drainage piping. Use a spotter when placing

forks. Make sure that piping will not be dam-

aged. Use J-Bars or Jacks if forks cannot be

used safely

Installation (cont’d)

Rear Body Panel Install

1. Align clips of rear panel to Base Legs of case

2. Secure top and bottom clips of rear panel to Base

Legs as shown below.

Lower Body Panel Install

No tools will be needed to install body panels.

To begin Bottom panel assembly place the front panel

along in front of the case and align the base legs just

underneath the lower sections of the case. Snap in spring

clips to the base legs of the case.

BASE LEG

SPRING CLIP

Installation (cont’d)

Levelling Adjustment

Position the case at the highest point. Set a long

magnetized level (4ft [1220 mm] or more) on either

underneath the deck or on top of the case. Ensure to level

case from front to back and side to side.

Level

(4 ft[1220mm])

Leg Adjustment

Adjust the legs at each corner of the case to level out any

discrepancies in order to optimize case performance and

proper drainage.

Note: To avoid removing concrete flooring, begin line up

levelling from the Highest point of the store floor.

A wrench or pliers may be used to adjust each base leg.

Turning the base of each leg clockwise will raise the height

of the case.

Turning the base of each leg counterclockwise will lower

the height of the case.

Level

(4 ft[1220mm])

CHK ITEM PART # QTY GRAPHIC

□

□FRONTBODY PANEL TRIM 2H20345(STAINLESS)

2H20345 (EXT COLOR) 1A

□

□TOE KICK TRIM TBD (EXT COLOR)

TBD (STAINLESS) 1B

□SELF SERVICE BULKHEAD CAP 2H20347 (STAINLESS) 1 C

□SERVICE BULKHEAD CAP 2H20348 (STAINLESS) 1 D

□REARARM TRIM 2H20346 (STAINLESS) 1 E

□REARTOE KICK TRIM 2H22014 (STAINLESS) 1 F

□UPPER FRONT BODY PANEL TRIM 2H20344 (EXT COLOR)

2H20344 (STAINLESS) 1G

□REARUPPER RACEWAY TRIM 2H20350(STAINLESS) 1 H

□REAR LOWER RACEWAYTRIM 2H20351(STAINLESS) 1 I

□WASHER , 3/8" 300‐03‐1320 5J

□BOLT,3/8 ‐16 X 8 300‐03‐0902 2K

□GASKET SEAL TAPE 225‐01‐0628 16 FT L

□SEALANT, BUTYL, TUBE 100‐01‐0121 1M

□ALIGNMENT PIN 0376408 3N

□SPLINE H CHAN POLY41/2 200‐02‐3022 1O

□JOININGNYLON WASHER 2H04205800 1P

□BOLT,3/8 ‐16 X 1.5 300‐03‐0850 3Q

□NUT,3/8‐16 300‐03‐1370 5R

□TRIM JOINT FRONT PLEX 6IN 2H21696 (EXT COLOR)

2H21696 (STAINLESS) 1S

□

SEALANT, SILICONE, TUBE

100‐01‐0051 (CLEAR)

100‐01‐0063 (SILVER)

100‐01‐0065 (BLACK)

1‐

□SCREW, SELFTAP#8 X 1/2 300‐03‐0037 12 ‐

□VHB DOUBLE‐SIDED TAPE 175‐01‐0562 16 FT ‐

□COUPLING, 2" PVC 225‐01‐0090 1‐

REV E 01/21/2016

VR3HV/VR3/ JOINT CHECKSHEET INSPECTOR

SALES ORDER #

EXT COLOR

JK*

JQR*

JQRP*

JQR*

INDICATES CASE BOLTING/ALIGNMENT POINT INT FINISH SS / BLACK

*SEE INSTALLATION GUIDE

Installation (Joint Checksheet)

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