I.B.O.S. CamBoss Bedienungsanleitung

I.B.O.S. EU a.s.

CamBoss Monitoring

System

User´s manual

v2.5 (10/2014)

Manual for safe operation of the CamBoss monitoring system and its maintenance to ensure

trouble-free operation. All registered marks and trademarks mentioned in the guide are owned by

the corresponding owners.

CamBoss User´s Manual

Content

1. Introduction..................................................................................................................................... 1

1.1 Guide purpose ......................................................................................................................... 1

1.2 Usage of the system according to the application .................................................................. 2

1.3 Type labels............................................................................................................................... 3

1.4 Used symbols........................................................................................................................... 4

2. Safety measures .............................................................................................................................. 6

2.1 Organizational measures......................................................................................................... 6

2.2 Personal safety ........................................................................................................................ 6

2.3 Prevention of material damage............................................................................................... 7

2.4 Safety instructions................................................................................................................... 7

3. Description of the product ............................................................................................................ 11

3.1 General features.................................................................................................................... 11

3.2 Application and equipment................................................................................................... 11

3.2.1 Control unit.................................................................................................................... 12

3.2.2 KZ90 CamBoss camera head.......................................................................................... 12

3.2.3 Pan and rotate camera head KZ75CB............................................................................ 12

3.2.4 BOSS150 Crawler........................................................................................................... 13

3.2.5 BOSS100 Crawler........................................................................................................... 13

3.2.6 Automatic cable drum NAVI300 / NAVI500 .................................................................. 13

3.2.7 Automatic cable drum HANDCONTROL ........................................................................ 14

3.2.8 MN200 manual cable drum........................................................................................... 14

3.2.9 Pantograph GNTR200E .................................................................................................. 14

3.2.10 Module for ovality measurement OVLTC200A.............................................................. 15

3.2.11 DN400 chassis for BOSS150 crawler.............................................................................. 15

3.2.12 Localising transmitter (sonde)....................................................................................... 16

3.2.13 R250 push (axial) camera .............................................................................................. 16

3.2.14 REVI100 push camera.................................................................................................... 16

3.2.15 Localizing transmitter for push rod cable (sonde) ........................................................ 16

3.2.16 REVI250 Push rod reel ................................................................................................... 17

3.2.17 REVI350 push rod reel ................................................................................................... 17

4. Installation and Commissioning .................................................................................................... 18

4.1 Preparation of the system..................................................................................................... 18

CamBoss User´s Manual

4.2 Supplies and connectors ....................................................................................................... 22

4.2.1 Control unit side panel .................................................................................................. 23

4.2.2 Control unit connections ............................................................................................... 24

4.2.3 Connection of the NAVI cable drums ............................................................................ 24

4.2.4 Connectors of the crawlers ........................................................................................... 25

4.3 Putting into operation........................................................................................................... 25

4.4 Inserting the crawler into the shaft....................................................................................... 26

4.5 Protectioning the drum cable................................................................................................ 27

4.6 Crawler wheels ...................................................................................................................... 27

5. Operating the system.................................................................................................................... 31

5.1 Introduction........................................................................................................................... 31

5.2 Control of the camera head .................................................................................................. 34

5.3 Operating crawlers ................................................................................................................ 35

5.4 Operating the GNTR200E pantograph .................................................................................. 35

5.5 Setting the system up by menu............................................................................................. 36

5.5.1 Selecting appropriate wheels according to piping ........................................................ 36

5.5.2 Advanced system settings ............................................................................................. 37

5.6 Other system features........................................................................................................... 41

5.7 PC control .............................................................................................................................. 42

6. Maintenance of the System .......................................................................................................... 43

6.1 Maintenance of the pressurized components ...................................................................... 43

6.2 Maintenance of the cable drum............................................................................................ 43

6.3 Removal of defects................................................................................................................ 44

6.4 Replacement of the camera's front glass.............................................................................. 45

6.5 Cleaning ................................................................................................................................. 46

6.6 Sending defected components.............................................................................................. 46

6.7 Decommissioning and disposal ............................................................................................. 46

7. Technical data ............................................................................................................................... 47

8. Warranty ....................................................................................................................................... 52

8.1 Scope of warranty ................................................................................................................. 52

8.2 Warranty conditions.............................................................................................................. 52

8.3 Limitation of warranty........................................................................................................... 52

9. Declaration of conformity and RoHS2........................................................................................... 53

CamBoss User´s Manual

Figure 1 CamBoss system component tree

CamBoss User´s Manual

Document history

v1.2 Actualization: LCD menu, 12/13

v1.3 Actualization: photo, added BOSS100, lights and its holder for BOSS100, 1/14

v1.5 Edit & Actualization: NAVIX00, 2/14

v1.8 Actualization: MN200, 3/14

v1.9 Actualization: REVI100, 4/14

v2.0 Actualization: REVI350, sonde REVI250, 5/14

v2.1 Actualization: added LCD Menu –Gradient/tilt calibration, 6/14

v2.2 Actualization: edit component tree, 7/14

v2.3 Published 8/14

v2.5 Published 10/14

CamBoss User´s Manual

1. Introduction

Congratulations on purchasing the new TV inspection I.B.O.S. EU a.s. system. Our

instruments represent long-lasting experience and a constant development.

Careful processing and checking is an important feature of our company. If, however, a

defect will occur, because it cannot be completely eliminated, you will receive a high level of

guarantee thanks to our generous warranty service.

But, bear in mind that even the best product can do its job only if it is correctly maintained

and operated.

1.1 Guide purpose

This guide serves as a manual for commissioning, using and maintaining the CamBoss

inspection system produced by our company I.B.O.S. EU a.s. and includes safety instructions

as well.

Read this guide before any operation. Pay attention to articles on safety that protect your

health and prevent hazards connected with operation of the entire system or its components.

If you are in any doubt, need to order a spare part or service, contact the manufacturer:

I.B.O.S. EU a.s.

Hlinska 694/2b

370 01 Ceske Budejovice

Czech Republic

[email protected]

Where, on the website www.ibos.cz you can find contacts for servicemen and technical

support.

CamBoss User´s Manual

1.2 Usage of the system according to the application

The CamBoss sewer and inspection system is intended only for piping

inspections. Different usage or usage beyond this scope is not

considered as the corresponding application. Never use the CamBoss

inspection system for different purposes. The system must not be used

in piping with media subject to explosion. For this purpose, special

equipment marked "EX" is specially produced and approved.

AMBIENT CLIMATE

Temperature 0 - 40°C.

Relative air humidity 20 - 80 % non-condensing.

HAZARDS

Danger of fatal injury caused by electric current!

Ensure that no liquid can enter the control unit and a cable drum body. Protect the control

unit and the cable drum against the rain.

If this happened, immediately disconnect the power supply, seal the outlet against re-

connection and inform trained specialists or the I.B.O.S. EU a.s. customer service.

CamBoss User´s Manual

1.3 Type labels

You can find the type labels with the corresponding serial number on the individual

components. You will need this information when contacting the I.B.O.S. EU a.s. customer

service, for example if you wish to order accessories or spare parts. You should write the

corresponding serial number for each component, Table 1, so that it is available if necessary.

Table 1 Component S/N

Component

Serial num.

CamBoss User´s Manual

1.4 Used symbols

This guide uses the following symbols

DANGER!

This safety instruction warns against hazards connected with injury or

damage to property.

DANGER!

This safety instruction warns against hazards connected with death or

very serious injury caused by electric current.

WARNING!

This warning instruction warns that it is mandatory to disconnect

apparatus from a power supply before any maintenance or service.

DANGER!

This safety instruction warns against hazards connected with heavy

injuries caused by touching hot surfaces of the system.

DANGER!

This symbol warns against laser radiation, which can damage the eyes

or skin.

DANGER!

This symbol warns against a source of light, which can be dangerous

to the eyes.

DANGER!

This symbol warns against danger connected with injuries or damage

to property caused by a fall from the height.

DANGER!