Idex SANDPIPER F15C Stücklistenhandbuch



Model F15C

Metallic Sanitary Processing Pump

Constructed with FDA Compliant Materials

Design Level 1



A Unit of IDEX Corporation

800 N. Main St.,

Manseld, Ohio 44902 USA

Telephone 419.524.8388

Fax 419.522.7867

SANDPIPERPUMP.COM

Certied Quality

ISO 9001 Certied

ISO 14001 Certied

9.78

25.72

1.98 O.D.

SUCTION TRI-CLAMP

FLANGE

29.82

31.56

1.98 O.D.

DISCHARGE TRI-

CLAMP FLANGE

13.95

1/2" NPT

AIR INLET

14.00

.63

18.57

10.00

15.57

3.00

.50

15.72

2.50

2.00

26.07

3/4" NPT

AIR EXHAUST

1935/2004/EC

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW

4: WARRANTY

SERVICE & OPERATING MANUAL

Original Instructions

f15mdl1sm-rev0219

sandp ipe rpu mp.c om

2 • Model F15C Metallic

IMPORTANT

Read the safety warnings and instructions in this manual

before pump installation and start-up. Failure to comply with

the recommendations stated in this manual could damage the

pump and void factory warranty.

When used for toxic or aggressive uids, the pump should

always be ushed clean prior to disassembly.

Airborne particles and loud noise hazards. Wear eye and ear

protection.

Before maintenance or repair, shut off the compressed air line,

bleed the pressure, and disconnect the air line from the pump.

Be certain that approved eye protection and protective clothing

are worn at all times. Failure to follow these recommendations

may result in serious injury or death.

When the pump is used for materials that tend to settle out

or solidify, the pump should be ushed after each use to

prevent damage. In freezing temperatures the pump should be

completely drained between uses.

Before pump operation, inspect all fasteners for loosening

caused by gasket creep. Retighten loose fasteners to prevent

leakage. Follow recommended torques stated in this manual.

CAUTION

WARNING

Nonmetallic pumps and plastic components are not UV

stabilized. Ultraviolet radiation can damage these parts and

negatively affect material properties. Do not expose to UV light

for extended periods of time.

In the event of diaphragm rupture, pumped material may enter

the air end of the pump, and be discharged into the atmosphere.

If pumping a product that is hazardous or toxic, the air exhaust

must be piped to an appropriate area for safe containment.

This pump is pressurized internally with air pressure during

operation. Make certain that all fasteners are in good condition

and are reinstalled properly during reassembly.

Take action to prevent static sparking. Fire or explosion can

result, especially when handling ammable liquids. The pump,

piping, valves, containers and other miscellaneous equipment

must be properly grounded.

Safety Information

WARNING

Pump not designed, tested or certied to be powered by

compressed natural gas. Powering the pump with natural

gas will void the warranty.

Use safe practices when lifting

WARNING

The use of non-OEM replacement parts will void (or negate)

agency certications, including CE, ATEX, CSA, 3A and EC1935

compliance (Food Contact Materials). Warren Rupp, Inc. cannot

ensure nor warrant non-OEM parts to meet the stringent

requirements of the certifying agencies.

ATEX Pumps - Conditions For Safe Use

1. Ambienttemperaturerangeisasspeciedintables1&2onthenextpage

2. ATEXcompliantpumpsaresuitableforuseinexplosiveatmosphereswhentheequipmentisproperlygroundedin

  accordancewithlocalelectricalcodes

3. ConductivePolypropylene,conductiveAcetalorconductivePVDFpumpsarenottobeinstalledinapplicationswherethe

  pumpsmaybesubjectedtooil,greasesandhydraulicliquids.

4. Whenoperatingpumpsequippedwithnon-conductivediaphragmsthatexceedthemaximumpermissibleprojectedarea,

  asdenedinENISO80079-36:2016section6.7.5table8,thefollowingprotectionmethodsmustbeapplied

  -Equipmentisalwaysusedtotransferelectricallyconductiveuidsor

  -Explosiveenvironmentispreventedfromenteringtheinternalportionsofthepump,i.e.dryrunning.

f15mdl1sm-rev0219

sa ndp ipe rpu mp.c om Model F15C Metallic • 3

Temperature Tables

Ambient Temperature

Range [°C]

ProcessTemperature

Range [°C]

Temperature

Class

MaximumSurface

Temperature [°C]

-20°Cto+60°C

-20°Cto+80°C T5 T100°C

-20°Cto+108°C T4 T135°C

-20°Cto+160°C T3

T200°C

-20°Cto+177°C (225°C)T2



Ambient Temperature

Range [°C]

ProcessTemperature

Range [°C]

-20°Cto+60°C -20°Cto+150°C



Note:Theambienttemperaturerangeandtheprocesstemperaturerangeshouldnotexceedtheoperating

temperaturerangeoftheappliednon-metallicpartsaslistedinthemanualsofthepumps.

f15mdl1sm-rev0219

sa ndp ipe rpu mp.c om

4 • Model F15C Metallic

Table of Contents

SECTION 1: PUMP SPECIFICATIONS ..............5

• Explanation of Nomenclature

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTALLATION & OPERATION ...9

• Principle of Pump Operation

• Recommended Installation Guide

• Troubleshooting Guide

SECTION 3: EXPLODED VIEW ........................12

• Composite Repair Parts Drawing

• Service & Repair Kits

• Composite Repair Parts List

• Material Codes

SECTION 7: WARRANTY & CERTIFICATES . . 14

• Warranty

• CE Declaration of Conformity - Machinery

• CE Declaration of Conformity - EC Regulation 1935/2004/EC

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY

f15mdl1sm-rev0219

sa ndp ipe rpu mp.c om Model F15C Metallic • 5

Explanation of Pump Nomenclature

Check Valve Seat

S StainlessSteel

Non-Wetted Material Options

N NickelPlatedAluminum

Porting Options

T 11/2"SanitaryClamp

Pump Style

C Sanitary

Mufer Options

6 MetalMu󰀪er

Pump Options

0 None

Pump Brand

F FoodProcessing

Pump Size

15 1-1/2"

Check Valve Type

B Ball

Design Level

1 DesignLevel

Wetted Material

S StainlessSteel

Diaphragm/Check Valve Materials

D FDASantoprene/FDASantoprene

HFDAHytrel/PTFE

K PTFEwithFDAHytrelBacker/PTFE

Z PTFEOne-PieceFusionDiaphragm/PTFE

Your Serial #: (ll in from pump nameplate) _____________________________________

Pump Pump Check Design Wetted Diaphragm/

Check Valve

Non-Wetted

Porting Pump Mufer Pump

Brand Size Valve Level Material

Check Valve

Seat Material Options Style Options Options

            

Model #:

__ ____ __ __ __ __ __ __ __ __ __ ____

(ll in from pump

nameplate)

Your Model #:

1: PUMP SPECS

f15mdl1sm-rev0219

sa ndp ipe rpu mp.c om

6 • Model F15C Metallic

Performance







Adjustable to ........ 0-51 gpm (193 lpm)



Suction ............1 1/2" Sanitary Clamp

Discharge..........1 1/2" Sanitary Clamp

 ......................1/2" NPT

 ..................3/4" NPT



Dry .......................15' (4.57 m)

Wet.......................25' (7.62 m)

 (Diameter)

........................3/8" (9.5 mm)

 ............101 dB(A)



Stainless Steel ............75 lbs (34 kg)

NOTE: Performance based on the following: PTFE tted pump, ooded suction, water at ambient

conditions. The use of other materials and varying hydraulic conditions may result in deviations in

excess of 5%.

Discharge Head in PSI

140

120

100

Capacity in Liters Per Minute

Capacity in U.S. Gallons Per Minute

Displacement Per Stroke, 0.11 Gal. (0.42 L)

AIR CONSUMPTION IN SCFM

AIR PRESSURE IN PSI

SCFM M3/HR

10 17

20 34

30 51

40 68

50 85

60 101.9

70 118.9

0 2010

10 2030 40

4030 50 60

Meters Feet

120

160

200

240

280

320

BAR

50 100 150 200







Adjustable to .......0-86 gpm (325.5 lpm)



Suction ............1 1/2" Sanitary Clamp

Discharge..........1 1/2" Sanitary Clamp

 ......................1/2" NPT

 ..................3/4" NPT



Dry .......................15' (4.57 m)

Wet.......................25' (7.62 m)

 (Diameter)

........................3/8" (9.5 mm)

 ............101 dB(A)



Stainless Steel ............75 lbs (34 kg)

NOTE: Performance based on the following: elastomeric tted pump, ooded suction, water at ambi-

ent conditions. The use of other materials and varying hydraulic conditions may result in deviations in

excess of 5%.

Discharge Head in PSI

140

120

100

Capacity in Liters Per Minute

Capacity in U.S. Gallons Per Minute

Displacement Per Stroke, 0.32 Gal. (1.21 L)

AIR CONSUMPTION IN SCFM

AIR PRESSURE IN PSI

SCFM M3/HR

10 17

20 34

30 51

40 68

50 85

60 101.9

0 2010

510 20 30 40

4030 50 60 70 80 90

50 100 150 200 250 300

Meters Feet

120

160

200

240

280

320

BAR

1: PUMP SPECS

f15mdl1sm-rev0219

sa ndp ipe rpu mp.c om Model F15C Metallic • 7



CAUTION! Operating temperature limitations are as follows:

Ambient temperature range -20 C to +40 C

Process temperature range -20 C to +80 C for models rated as category 1 equipment

-20 c to +100 C for model rated as category 2 equipment

In addition, the ambient temperature range and the process temperature range do not

exceed the operating temperature range of the applied non-metallic parts as listed in the

manuals of the pumps.

Forspecicapplications,alwaysconsulttheChemicalResistanceChart.

Thisdocumentisahighlevelguide.Pleasebeawarethatnotallmodelandormaterial

combinationsarepossibleforallsizes.Pleaseconsultfactoryoryourdistributorforspecicdetails.

Material Prole: Operating

Temperatures:

Max. Min.

EPDM: Shows very good water and chemical resistance. Has

poor resistance to oils and solvents, but is fair in ketones and

alcohols.

280°F

138°C

-40°F

-40°C

Hytrel®: Good on acids, bases, amines and glycols at room

temperatures only.

220°F

104°C

-20°F

-29°C

Santoprene®: Injection molded thermoplastic elastomer with

no fabric layer. Long mechanical ex life. Excellent abrasion

resistance.

275°F

135°C

-40°F

-40°C

Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.

Very few chemicals are known to chemically react with PTFE;

molten alkali metals, turbulent liquid or gaseous uorine and

a few uoro-chemicals such as chlorine triuoride or oxygen

diuoride which readily liberate free uorine at elevated

temperatures.

220°F

104°C

-35°F

-37°C

Maximum and Minimum Temperatures are the limits for which these materials can be operated.

Temperatures coupled with pressure affect the longevity of diaphragm pump components.

Maximum life should not be expected at the extreme limits of the temperature ranges.

1: PUMP SPECS

f15mdl1sm-rev0219

sa ndp ipe rpu mp.c om

8 • Model F15C Metallic

Dimensional Drawings



Dimensions in inches (mm dimensions in brackets).

The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.

9.78

25.72

1-1/2”

SUCTION SANITARY

CLAMP FLANGE

29.82

31.56

1-1/2”

DISCHARGE SANITARY

CLAMP FLANGE

13.95

1/2" NPT

AIR INLET

14.00

.63

18.57

10.00

15.57

3.00

.50

15.72

2.50

2.00

26.07

3/4" NPT

AIR EXHAUST

1: PUMP SPECS

f15mdl1sm-rev0219

sa ndp ipe rpu mp.c om Model F15C Metallic • 9

Air-Operated Double Diaphragm (AODD) pumps are powered

by compressed air or nitrogen.

The main directional (air) control valve ①distributes

compressed air to an air chamber, exerting uniform pressure

over the inner surface of the diaphragm

②. At the same time,

the exhausting air ③ from behind the opposite diaphragm

is directed through the air valve assembly(s) to an exhaust

port ④.

As inner chamber pressure (P1) exceeds liquid chamber

pressure (P2), the rod ⑤connected diaphragms shift

together creating discharge on one side and suction on the

opposite side. The discharged and primed liquid’s directions

are controlled by the check valves (ball or ap)⑥orientation.

The pump primes as a result of the suction stroke. The

suction stroke lowers the chamber pressure (P3) increasing

the chamber volume. This results in a pressure differential

necessary for atmospheric pressure (P4) to push the uid

through the suction piping and across the suction side check

valve and into the outer uid chamber ⑦.

Suction (side) stroking also initiates the reciprocating

(shifting, stroking or cycling) action of the pump. The suction

diaphragm’s movement is mechanically pulled through its

stroke. The diaphragm’s inner plate makes contact with an

actuator plunger aligned to shift the pilot signaling valve.

Once actuated, the pilot valve sends a pressure signal to the

opposite end of the main directional air valve, redirecting the

compressed air to the opposite inner chamber.

Principle of Pump Operation

Air Line

Discharged

Fluid

Discharge

Stroke Suction

Stroke

Primed

Fluid

SAFE AIR

EXHAUST

DISPOSAL

AREA

PUMP INSTALLATION AREA

1" DIAMETER AIR

EXHAUST PIPING

1" DIAMETER AIR

EXHAUST PIPING

1" DIAMETER AIR

EXHAUST PIPING

MUFFLER

LIQUID

LEVEL

SUCTION

LINE

LIQUID

LEVEL

SUCTION

LINE

MUFFLER



Pump can be submerged if the pump materials of construction

are compatible with the liquid being pumped. The air exhaust

must be piped above the liquid level. When the pumped product

source is at a higher level than the pump (ooded suction

condition), pipe the exhaust higher than the product source to

prevent siphoning spills.

2: INSTAL & OP

f15mdl1sm-rev0219

sa ndp ipe rpu mp.c om

10 • Model F15C Metallic

Installation And Start-Up

Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of ttings to a minimum. Do not reduce the suction line

diameter.

Air Supply

Connect the pump air inlet to an air supply with sufcient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to

insure air supply pressure does not exceed recommended limits.

Air Valve Lubrication

The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator

set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air

consumption.

Air Line Moisture

Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can

be reduced by using a point-of-use air dryer.

Air Inlet And Priming

To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air ow as desired. If opening the valve

increases cycling rate, but does not increase the rate of ow, cavitation has occurred. The valve should be closed slightly to obtain the most efcient air ow to pump

ow ratio.

Recommended Installation Guide



SurgeSuppressor

Filter/Regulator

AirDryer

Surge Suppressor

Shut-Off Valve

Pressure Gauge

Drain Port

Shut-Off

Valve

Check

Valve

Air Inlet

Discharge

Unregulated Air

Supply to Surge

Suppressor

Pipe Connection

(Style Optional)

Flexible Connector

Vacuum

Gauge

Suction

Shut-Off Valve

Drain Port

Air Dryer

Filter Regulator

Muffler

(Optional Piped Exhaust)



Note: Surge Suppressor and

Piping must be supported after

the exible connection

CAUTION

The air exhaust should

be piped to an area

for safe disposition

of the product being

pumped, in the event of

a diaphragm failure.

2: INSTAL & OP

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