IRobot Roomba Discovery 4 Series Bedienungsanleitung

www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame

Roomba Discovery 4XXX & 4XX Servicing and

Repair Guide

Chapter 2: How to Open Roomba / Replace Frame

www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame

To service and maintain your Roomba Discovery 4XXX/4XX series, you will need to be

able to open and close the robot’s frame. The Discovery Series Roomba has two main parts

that need to be loosened and removed to gain access to its insides. These two parts are the

robot’s front bumper, and top frame cover. This also doubles as a guide on how to replace your

front bumper and/or top cover. The Discovery Series Roombas are those pictured below:

Please note that if your Roomba is under warranty, servicing the robot will void the

warranty. For robots under warranty, please consult the warranty policy of the distributor where

purchased, and/or contact iRobot’s customer service.

2.1 Front Unit

Removal and Assembly of the Front Bumper

Removal Phase

1- Unscrew the screws (A)

Screws (A)

www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame

2- Push with both thumbs

at points (A) and (B) in order

to take the front bumper

out of its sockets.

3- Take a pair of pliers and

remove the connector

from the front bumper

(if needed)

Point (A) Point (B)

www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame

Assembly Phase

1- Reconnect the connector

for the front bumper with

pliers or fingers.

2- Align the bumper at points (A),

(B) and (C) and push on the

bumper with both hands in

order to insert the bumper into

position.

Point (A)

Point (B)

Point (C)

www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame

3- Rescrew Screws A

2.2 Cover Unit

Removal and Assembly of the Cover

Removal Phase

1- Unscrew the screws (A)

Screws (A)

www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame

2- Push with both thumbs

at points (A) and (B) in order

to take the front bumper

out of its sockets.

3- To replace the top cover you

may want to remove the front

bumper, though this may not

be necessary. Using a pair of

pliers, disconnect the bumper

from its connector, as

pictured.

Point (A) Point (B)

www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame

4- Unscrew the screws (B)

5- Unscrew the screws (C)

Note: The middle screw

is not present on all

Roomba’s.

Screws (B)

Screws (C)

www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame

6- Unscrew the screws (D)

7- Unscrew the screws (E)

Screws (D)

Screws (E)

www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame

8- Remove particle bin. Turn

Roomba over and pull on

the front cover.

9- If needed disconnect the

connector for Roomba’s front

cover.

www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame

Assembly Phase

1- Reconnect to the

motherboard the connector

for the cover. Align Roomba’s

cover and press on the cover

to fit it properly. Make sure the

sides of the cover are fully

inserted, and that the top

cover matches up flush with

the robot’s frame.

2- Reconnect the connector

for the front bumper with

pliers or fingers. This step

can be omitted if you did not

disconnect the bumper in

previous steps.

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