Jackson Grills 700 Series Bedienungsanleitung

Outdoor Gas Barbeque Owner’s Manual

This manual is for use with 700, 700BI and 850BI series grills

Warning: Please read and understand the contents of this manual fully before operating. Failure to

do so may result in fire or explosion. Homeowners should retain these instructions.

All barbecues and carts are designed for OUTDOOR use only and cannot be installed in or on boats.

This barbecue is CANNOT be installed in or on Recreational Vehicles. Not for commercial use.

Manufactured by:

Jackson Grills Inc.

2945 Jacob Road Phone: 1-250-715-0820

Duncan, B.C. V9L 6W4 Fax: 1-250-715-0821

Email: [email protected]

Certified for

Canada and U.S.A

TABLE OF CONTENTS:

SAFETY. 3

LP GAS CYLINDER REPLACEMENT. 4-5

OPD EQUIPPED CYLINDER. 6

HOSE AND REGULATOR. 6

LEAK TESTING. 7

INSTALLATION. 8

CLEARANCES. 9

ASSEMBLY. 10-13

GETTING TO KNOW YOUR GRILL 14

LIGHTING INSTRUCTIONS. 15

GAS CONVERSION. 16-18

MAINTENANCE. 19

GRILLING TIPS AND TECHNIQUES. 20

TROUBLE SHOOTING. 21

PARTS LIST. 22

EXPLODED VIEWS. 23

WARRANTY. 24

A MESSAGE TO OUR CUSTOMERS. 25

DO’S AND DON’TS

DO…

¾Have propane cylinder (LP Units) filled by

an authorized LP supplier.

¾Check all gas connections for leaks using

a soapy water solution before lighting,

tighten connections until the bubbles

disappear.

¾Always open the hood before lighting.

¾Pre heat the grills before using.

¾After cooking, turn the grill OFF, then take

a long handled soft wire brush and brush

off the cooking grills, then turn off the gas

at the main fuel supply.

¾Cook with the hood down when possible.

It is faster and more efficient. Trapped

smoke adds flavor.

¾Turn the gas supply off immediately if you

are unable to light the grill. Wait 5 minutes

before attempting to light the grill again.

¾Have proper tools. Tongs, mittens ready

prior to removing food.

¾Trim excess fat from meats to minimize

flare-ups.

¾Let the grill totally cool before cleaning or

removing any parts for cleaning or

servicing.

¾Cover the grill with the cover when not in

use.

DON’T…

¾Install the grill closer than 36 “ on the

sides and back to any combustible

materials.

¾Attempt to adjust the Regulator, it has

been factory set and tested.

¾Allow a LP gas cylinder to lie on its side.

Keep in an upright position.

¾Turn a control valve on before the igniter

button has been depressed.

¾Use plastic or un-tempered glass utensils

on or in the grill.

¾Attempt to move an Aluminum foil pan

while it is still hot.

¾Cover or block any air opening.

¾Place aluminum foil in the grease pan to

catch the drippings.

¾Wear long, loose flowing clothing around

the grill. Long flowing hair is also easily

ignited.

¾Put food on the grill and leave it

unattended or unwatched for long periods

of time.

¾Use CAUSTIC materials to clean the grill.

Example: Lye, or solvents.

¾Never use the warming rack in place while

using the rear infrared burner.

SAFETY:

Your new Jackson Grill barbeque is a safe, convenient appliance when used and maintained properly. As

with all gas-fired appliances, certain safety precautions must be observed. Failure to follow these

precautions may result in damage or injury. If you have any questions or concerns regarding the

assembly or operation of this appliance, you should contact your dealer, gas appliance technician or your gas

company.

NEVER OPERATE THIS BBQ WITHOUT THE PULL OUT MAIN DRIP TRAY IN PLACE.

FOR YOUR SAFETY:

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your supplier or fire department.

DO NOT store or use gasoline or any other flammable liquid in the vicinity of this or any other

appliance.

An LP Cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

CAUTION:

1. For outdoor use only.

2. If stored indoors, detach and leave cylinder outdoors.

3. This appliance must not be operated unattended.

4. Special care must be taken to keep small children away from heated surfaces.

ELECTRICAL CAUTION:

1. If any accessory is used on this appliance with an external electrical power source, the accessory (when

installed) must be electrically grounded in accordance with local codes. In the absence of local codes,

the following standards apply:

(Canada) CSA C22.1 Canadian Electrical Code, and (USA) ANSI/NFPA No. 70 – Latest Edition.

2. Do not cut or remove the grounding prong from the plug.

3. Keep the electrical supply cord and fuel supply hose away from any heater surface.

LP GAS CYLINDER PLACEMENT:

Cylinders must be installed according to assembly instructions. Install the gas cylinder into the tank hole

inside of the Jackson Pedestal.

LP GAS CYLINDER:

QCC-1 Quick Closing Coupling

Your grill is designed to be used with an LP gas cylinder equipped with the new QCC-1 Quick Closing

Coupling system. The QCC-1 system incorporates new safety features required by the Canadian Standards

Steering Committee and the American National Standards Institute (ANSI).

Gas will not flow until a positive connection has been made.

A thermal element will shut off flow of gas between 240

degrees and 300 degrees F. When activated, a flow-limiting

device will limit the flow of gas to 10 cubic feet per hour.

The LP Gas Cylinder is not included with the Gas Grill. Be

sure to purchase one with the QCC valve. The external threads on

the inlet port of the valve recognize this valve. QCC equipped

cylinders are available from your gas grill dealer. Any attempt to

connect the regulator, by use of adapters or any other means, to any other valve could result in

damage or fire, and may negate the important safety features designed into the QCC-1 system.

SPECIFICATIONS:

All LP gas cylinders used with this appliance must be constructed and marked with the specifications for LP

cylinders in accordance with the Canadian Transport Commission (CTC)

1. or the US Department of Transport (DOT) for use in the USA.

2. The LP gas cylinder used for this appliance must not have a capacity larger than 20 lb. (9 kg):

approximately 18” (46cm) high & 12” (30cm) diameter.

3. All LP gas cylinders used with this appliance should be inspected at every filling and re-qualified by a

licensed service outlet at the expiry date (10 years) in accordance with DOT (USA) and CTC (Canada)

codes for LP gas cylinders.

4. All LP gas cylinders used with the appliance must be provided with a shut off valve terminating in a

cylinder valve outlet No. 510, specified in the Standard for Compressed Gas Cylinder Valve Outlet and

Inlet Connections (USA) ANSI / CGA-V-11977 (Canada) CSA B96.

The cylinder supply system must be arranged for vapor withdrawal. The cylinder must also include a collar to

protect the cylinder valve. As well, the cylinder valve must include a safety relief device having direct

communication with the vapor space of the cylinder.

HANDLING:

1. Government regulations prohibit shipping full LP gas cylinders. You must take your new cylinder to an LP

gas dealer for filling.

2. A filled LP gas cylinder is under very high pressure. Always handle with care and transport in the upright

position. Protect the valve from accidental damage.

3. Do not tip the LP gas cylinder while connecting it to the regulator. Fasten the cylinder securely during

transport, use and storage.

4. If the cylinder is tipped after it is connected to the regulator, shut off the gas, disconnect the regulator and

have it checked before using it again.

STORAGE:

1. Store the LP gas cylinders outdoors in a well-ventilated area.

2. Do not store the LP gas cylinders in direct sunlight or near a source of heat or combustion.

3. If you intend to store your grill indoors, disconnect and remove the LP gas cylinder first. Disconnected

cylinders must have plugs installed and must not be stored in a building, garage or any other enclosed

area.

4. Keep out of reach of small children.

5. When the LP gas cylinder is connected to the gas grill, the LP gas cylinder must be stored outside in a

well-ventilated area.

6. Keep the ventilation openings for the LP cylinder enclosure free and clear of debris.

OPERATION:

1. Never connect your gas grill to an LP cylinder without the regulator provided, and never to an

unregulated gas supply. The gas regulator supplied with the appliance must be used.

2. Always leak test the LP gas cylinder to regulator connection when connecting the LP gas cylinder to the

appliance. See “leak testing”.

3. Do not operate the appliance if the smell of LP gas is present. Extinguish all flame and determine the

source of LP gas before proceeding. Do not ignite the appliance until the LP gas leak has been found

and sealed.

4. Always shut off the LP gas cylinder valve when the appliance is not in use.

OPD EQUIPPED CYLINDER:

Effective January 1, 1998, the standard for outdoor gas appliances, ANSI Z21.58/CAN CGA-1.6, requires that

appliances are to be used with cylinders equipped with an Overfill Prevention

Device (OPD).

The OPD is designed to reduce the potential for the overfilling of propane

cylinders, thus reducing the possibility of relief valve discharges of raw

propane. The new OPD causes a slower purge / fill operation. Some

consumers have been advised by filling stations that these cylinders are

“defective”. This is not a defect. Some propane filling stations may not be

aware of this new device and its effects on the purge / fill operation.

IDENTIFICATION:

To identify these cylinders, the new OPD hand wheel has been standardized

to the shape shown.

HOSE AND REGULATOR:

1. The QCC coupling contains a magnetic Flow Limiting Device which will limit the flow of gas should there

be a leak between the regulator and the appliance valve. This device will activate if the cylinder valve is

opened while the appliance valves are open. Be sure the appliance valves are off before the cylinder

valve is opened to prevent accidental activation.

2. The QCC coupling incorporates a heat sensitive hand wheel that will cause the back check module in the

QCC cylinder valve to close when exposed to temperatures between 240 degrees and 300 degrees F.

Should this occur, do not attempt to reconnect the nut. Remove the hose / regulator assembly and

replace with a new one.

The pressure regulator is set at 11” (water column) and is for use with LP

3. gas only. The hose and hose couplings comply with CGA Standard CAN 1.83. No modifications or

substitutions should be attempted.

4. Protect the hose from dripping grease and do not allow the hose to touch any hot surface, including

the base of the grill.

5. Inspect the seal in the QCC cylinder valve when replacing the LP gas cylinder or once per year, which

ever is more frequent. Replace the seal if there is any indication of cracks, creases or abr

6. Inspect the hose before each use of the appliance. If the hose is cracked, cut, damaged or abraded in

any way, the appliance must not be operated.

7. For repair or replacement of hose / regulator assembly, contact your dealer or approved service center.

CONNECTION:

1. Be sure the cylinder valve and appliance valves are “off”.

2. Place full LP gas cylinder on tank ring bracket.

3. Center the nipple in the cylinder valve and hold in place.

Using the other hand, turn the hand wheel clockwise until

there is a positive stop. Do not use tools. Hand tighten

only. When making the connection, hold the regulator in a straight line with the cylinder valve, so

as not to cross thread the connection.

4. Leak test the connection. See “leak test”.

5. Refer to lighting instructions. To avoid activating the

Flow Limiting Device when lighting, open the cylinder

valve slowly with the appliance valves off. If the Flow

Limiting Device is accidentally activated, turn off

cylinder valve and appliance valves, wait 10 seconds to

allow the device to reset, open cylinder valve slowly,

then open the appliance valve.

IMPORTANT SAFETY INFORMATION;

THE PRESSURE REGULATOR AND HOSE ASSEMBLY SUPPLIED WITH THIS OUTDOOR COOKING

APPLIANCE MUST BE USED. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES

MUST BE THOSE SPECIFIED BY THE OUTDOOR COOKING GAS MANUFACTURER.

A. Do not store a spare LP-gas cylinder under or near this appliance.

B. Never fill the cylinder beyond 80% full.

IF THE INFORMATION IN “A” AND “B” IS NOT FOLLOWED EXACTLY, A FIRE CAUSING DEATH OR

SERIOUS INJURY MAY OCCUR.

LEAK TEST:

1. DO NOT USE OR PERMIT SOURCES OF IGNITION IN THE AREA WHILE DOING THE LEAK TEST.

THIS INCLUDES SMOKING.

2. Leak testing should be done once per year or whenever the LP gas cylinder or any other gas system part

is replaced, whichever is more frequent.

3. The leak testing solution should be half liquid detergent and half water.

4. Apply the solution to the LP gas delivery system at points shown in the illustration.

5. Bubbles in the soap solution indicate that a leak is present.

6. The leak(s) must be stopped by tightening the loose joints, if possible, or by replacing the faulty parts(s)

with the part(s) recommended by the appliance manufacturer.

THE APPLIANCE IS NOT TO BE USED UNTIL ANY LEAK IS CORRECTED.

A gas appliance repairman or LP gas dealer should be called if attempts to stop the leak(s) are unsuccessful

and, in such case, the LP gas supply must be shut off at the cylinder valve or the cylinder must be removed

from the appliance until the leak(s) is corrected.

INSTALLATION:

In Canada, this appliance must be installed in accordance with the local code and relevant CGA standards:

CAN/CGA-B149.1 LP Gas/Propane Installation Code and latest codes where applicable.

In the USA, this appliance must be installed in accordance with the local code and relevant national code:

ANSI Z223.1 – Latest Edition National Fuel Gas Code.

CLEARANCES and DIMENSIONS:

1. The appliance must have a minimum horizontal clearance from sides and back of unit to adjacent vertical

combustible construction below and extending above the top of the unit 36 inches from sides and 36

inches from back of unit.

2. Do not locate this appliance under any overhead, unprotected combustible construction.

3. This appliance is for OUTDOOR USE ONLY. Do not operate in garage, shed, balcony or other such

enclosed areas.

4. Do not restrict or obstruct the flow of combustible and ventilation air to the appliance.

5. Keep the area surrounding the appliance free of combustible materials, gasoline and all flammable liquids

and vapors.

6. This appliance is not to be installed in or on recreational vehicles and/or boats.

UNIT DIMENSIONS

700 850 BI

A 57.50” 40.5”

B 47.5” 21.75”

C 25.78”

D 56”

E 23.35” 23.375”

F 47.5” 850 Built In Model

INSTALLING 700BI / 850BI INTO A NON COMBUSTIBLE ISLAND.

ALL DIMENSIONS ARE IN INCHES:

700BI 850 BI

A 32.5 39.5

B 9.25” 9.25”

C 17” 17”

D 10.25” 10.25”

E 3” 3”

F 17.25” 17.25”

G 24.25” 24.25”

H 24” min. 24” min.

I 18.5” 18.5”

J 5.5” min 5.5” min

INSTALLING 700BI / 850BI INTO A COMBUSTIBLE ISLAND.

NOTE: IMPORTANT!!!

If these units are to be installed into a COMBUSTIBLE island a Zero Clearance Box MUST be installed.

These Zero Clearance boxes are only available through your local dealer or Jackson Grills Inc.

Use Part numbers: #ZCAN700 / #ZCAN850 for installations into Combustible Islands.

700BI ZC 850 BI ZC

A 34.75*** 41.75***

B 9.25” 9.25”

C 17” 17”

D 10.25” 10.25”

E 3” 3”

F 17.25” 17.25”

G 24.25” 24.25”

H 24” min. 24” min.

I 19.5*** 19.5***

J 5.5” min 5.5” min

*** Difference between Non Combustible and Combustible Island Installations.

Ensure that the constructed island is well secured and that this island is level in all directions.

Place the grill into the cut out located in the island. Connect the gas line to the gas grill located on the left

hand side of this grill. Perform a gas leak test on this connection to ensure a gas leak is not present.

NOTE:

PLEASE ENSURE ALL PACKAGING MATERIALS HAVE BEEN REMOVED FROM ALL SURFACES.

ASSEMBLY:

Please ensure the proper tools are used for ease of installation.

Some assembly will be required if this unit is installed in a pedestal.

Please remove all components from the packaging and inspect all components to ensure there is no damage

to any components in the packaging. If damage is present please contact you local dealer for replacement

components. Please replace all damaged components with original manufacturer’s parts only no substitutions

will be permitted. Please remove all packaging from all components of the gas grill before operating.

TOLLS REQUIRED FOR ASSEMBLY:

# 2 Phillips Screwdriver

8 mm Open Ended Wrench

2- 3/4” Open Ended Wrenches

Adjustable Wrench

SIDE SHELF INSTALLATION.

¾Remove the securing straps from the front of the Display Panel and the pedestal side ( X 2). Do not

throw away these fasteners.

¾Remove the 4 Phillips head screws from each side of the pedestal.

¾Loosen the 2- 8 mm bolts at the top of each pedestal side. (Do Not Remove)

¾Carefully remove the Side Shelves from the packaging.

¾The Side Shelf that contains the Side Burner will ALWAYS be installed on the Left hand side of the

Grill as you are facing the grill.

¾Install the side shelves buy dropping the Side Shelf over the 8 mm bolts. (do not tighten these 8 mm

bolts).

¾Install the 4 Phillips head screws to secure the Side Shelf in place.

¾Tighten the 2 – 8 mm bolts to finish the side shelf installation.

¾Repeat for the other side.

Connect the gas line from the inside of the pedestal to the Side Burner outlet located under the Left Side

Shelf. Use 2 - 3/4” wrenches to properly secure the gas line to the Side Burner Gas Valve assembly.

NOTE: The Condiment bin is already attached to the side shelf as an assembly.

4 – Phillips head Screws. Remove and reinstall after side shelf

has been installed on the 2 8 mm bolts at the top

–

8mm bolts. Loosen but Do Not remove

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