Jackson Grills JG3 Bedienungsanleitung

OUTDOOR GAS BARBEQUE

OWNER’S MANUAL

This manual is for use with Jackson Grills 3 & 4 Burner Models

Warning: Please read and understand the contents of this manual fully before operating.

Failure to do so may result in fire or explosion. Homeowners should retain these

instructions.

A Message to our Customers.................. 2

Safety .................................................... 3

Installation ............................................ 3

Clearances ............................................. 4

LP Gas Cylinder...................................... 4

Specifications ........................................ 4

OPD Equipped Cylinder .......................... 6

Hose and Regulator ............................... 6

Leak Testing .......................................... 8

Gas Conversion ...................................... 8

Maintenance .......................................... 9

Lighting Instructions ........................... 11

Trouble Shooting ................................. 12

Warranty ............................................. 13

Proudly Manufactured By:

Jackson Grills Inc.

G2-4970 Polkey Rd. Phone: 1-250-715-0820

Duncan, B.C. V9L 6W3 Fax: 1-250-715-0821

Email: [email protected]

A special message to our customers

Thank you for choosing the Jackson Grill for your new gas grill. This appliance is designed

with quality components and we are confident that it will provide you with years of excellent

operation. Please take the time to read the whole manual and familiarize yourself with all of

the features of the Jackson Grill. This manual also contains important safety information

and operation instructions. Ensure that this manual remains handy to the barbeque for

quick reference. If you need to obtain replacement parts for your Jackson Grill, contact

your local dealer.

NOTE: It is normal for stainless steel surfaces to discolor due to high heat given

off from the barbeque burners.

Please take the time to fill out and return the Ownership and Registration Card below. It

can be mailed to:

Jackson Grills Inc.

G2-4970 Polkey Road, Duncan, B.C. V9L 6W3

or fax: 1-250-715-0821

Please complete and return within 10 days. Thank you.

Mr. Mrs. Ms. Miss

First Name: Initial: Last Name:

Street: Apt. #:

City: State/Province: Zip/Postal:

Phone: Email:

Date of Purchase: Dealer:

Model: Serial #:

Comments:

Thank you for taking the time to fill out this Ownership and Registration Card.

SAFETY

Your new Jackson Grill barbeque is a safe,

convenient appliance when used and

maintained properly. As with all gas-fired

appliances, certain safety precautions

must be observed. Failure to follow

these precautions may result in

damage or injury. If you have any

questions or concerns regarding the

assembly or operation of this appliance,

you should contact your dealer, gas

appliance technician or your gas company.

NEVER OPERATE THIS BBQ WITHOUT

THE PULL OUT MAIN DRIP TRAY IN

PLACE.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call

your supplier or fire department.

DO NOT store or use gasoline or any

other flammable liquid in the vicinity

of this or any other appliance.

An LP Cylinder not connected for use

shall not be stored in the vicinity of

this or any other appliance.

CAUTION

1. For outdoor use only.

2. If stored indoors, detach and leave

cylinder outdoors.

3. This appliance must not be operated

unattended.

4. Special care must be taken to keep

small children away from heated

surfaces.

ELECTRICAL CAUTION

1. If any accessory is used on this

appliance with an external electrical

power source, the accessory (when

installed) must be electrically

grounded in accordance with local

codes. In the absence of local codes,

the following standards apply:

(Canada) CSA C22.1 Canadian

Electrical Code, and (USA) ANSI/NFPA

No. 70 – Latest Edition.

2. Do not cut or remove the grounding

prong from the plug.

3. Keep the electrical supply cord and

fuel supply hose away from any heater

surface.

INSTALLATION

In Canada, this appliance must be

installed in accordance with the local code

and relevant CGA standards:

CAN/CGA-B149.1 LP Gas/Propane

Installation Code and latest codes

where applicable.

In the USA, this appliance must be

installed in accordance with the local

code and relevant national code: ANSI

Z223.1 – Latest Edition National Fuel

Gas Code.

CLEARANCES

1. The appliance must have a minimum

horizontal clearance from sides and

back of unit to adjacent vertical

combustible construction below and

extending above the top of the unit 36

inches from sides and 36 inches from

back of unit.

2. Do not locate this appliance under any

overhead unprotected combustible

construction.

3. This appliance is for outdoor use

only. Do not operate in garage,

shed, balcony or other such enclosed

areas.

4. Do not restrict or obstruct the flow of

combustible and ventilation air to the

appliance.

5. Keep the area surrounding the

appliance free of combustible

materials, gasoline and all flammable

liquids and vapours.

6. This appliance is not intended to be

installed in or on recreational vehicles

and/or boats.

LP GAS CYLINDER PLACEMENT

Cylinders must be installed according to

assembly instructions. Install the gas

cylinder into the tank hole inside of the

Jackson Pedestal.

LP GAS CYLINDER

QCC-1 Quick Closing Coupling

Your grill is designed to be used with an

LP gas cylinder equipped with the new

QCC-1 Quick Closing Coupling system.

The QCC-1 system incorporates new

safety features required by the Canadian

Standards Steering Committee and the

American National Standards Institute

(ANSI).

Gas will not flow until a positive

connection has been made.

A thermal element will shut off flow of

gas between 240 degrees and 300

degrees F. When activated, a flow-

limiting device will limit the flow of gas

to 10 cubic feet per hour.

The LP Gas Cylinder is not included

with the Gas Grill. Be sure to purchase

one with the QCC valve. This valve is

recognized by the external threads on the

inlet port of the valve. QCC equipped

cylinders are available from your gas grill

dealer. Any attempt to connect the

regulator, by use of adapters or any

other means, to any other valve could

result in damage or fire, and may

negate the important safety features

designed into the QCC-1 system.

SPECIFICATIONS

1. All LP gas cylinders used with this

appliance must be constructed and

marked with the specifications for LP

cylinders in accordance with the

Canadian Transport Commission (CTC)

or the US Department of Transport

(DOT) for use in the USA.

2. The LP gas cylinder used for this

appliance must not have a capacity

larger than 20 lb. (9 kg):

approximately 18” (46cm) high & 12”

(30cm) diameter.

3. All LP gas cylinders used with this

appliance should be inspected at every

filling and re-qualified by a licensed

service outlet at the expiry date (10

years) in accordance with DOT (USA)

and CTC (Canada) codes for LP gas

cylinders.

4. All LP gas cylinders used with the

appliance must be provided with a

shut off valve terminating in a cylinder

valve outlet No. 510, specified in the

Standard for Compressed Gas Cylinder

Valve Outlet and Inlet Connections

(USA) ANSI / CGA-V-11977 (Canada)

CSA B96.

The cylinder supply system must be

arranged for vapor withdrawal. The

cylinder must also include a collar to

protect the cylinder valve. As well, the

cylinder valve must include a safety relief

device having direct communication with

the vapor space of the cylinder.

HANDLING

1. Government regulations prohibit

shipping full LP gas cylinders. You

must take your new cylinder to an LP

gas dealer for filling.

2. A filled LP gas cylinder is under very

high pressure. Always handle with

care and transport in the upright

position. Protect the valve from

accidental damage.

3. Do not tip the LP gas cylinder while

connecting it to the regulator. Fasten

the cylinder securely during transport,

use and storage.

4. If the cylinder is tipped after it is

connected to the regulator, shut off

the gas, disconnect the regulator and

have it checked before using it again.

STORAGE

1. Store the LP gas cylinders outdoors in

a well-ventilated area.

2. Do not store the LP gas cylinders in

direct sunlight or near a source of heat

or combustion.

3. If you intend to store your grill

indoors, disconnect and remove the LP

gas cylinder first. Disconnected

cylinders must have plugs installed

and must not be stored in a building,

garage or any other enclosed area.

4. Keep out of reach of small children.

5. When the LP gas cylinder is connected

to the gas grill, the LP gas cylinder

must be stored outside in a well-

ventilated area.

6. Keep the ventilation openings for the

LP cylinder enclosure free and clear of

debris.

OPERATION

1. Never connect your gas grill to an LP

cylinder without the regulator

provided, and never to an

unregulated gas supply. The gas

regulator supplied with the appliance

must be used.

2. Always leak test the LP gas cylinder

to regulator connection when

connecting the LP gas cylinder to the

appliance. See “leak testing”.

3. Do not operate the appliance if the

smell of LP gas is present. Extinguish

all flame and determine the source of

LP gas before proceeding. Do not

ignite the appliance until the LP gas

leak has been found and sealed.

4. Always shut off the LP gas cylinder

valve when the appliance is not in use.

OPD EQUIPPED CYLINDER

Effective January 1, 1998, the standard

for outdoor gas appliances, ANSI

Z21.58/CAN CGA-1.6, requires that

appliances are to be used with cylinders

equipped with an Overfill Prevention

Device (OPD).

The OPD is designed to reduce the

potential for the overfilling of propane

cylinders, thus reducing the possibility of

relief valve discharges of raw propane.

The new OPD causes a slower purge /

fill operation. Some consumers have

been advised by filling stations that these

cylinders are “defective”. This is not a

defect. Some propane filling stations

may not be aware of this new device and

its effects on the purge / fill operation.

IDENTIFICATION

To identify these cylinders, the new OPD

handwheel has been standardized to the

shape shown.

HOSE AND REGULATOR

1. The QCC coupling contains a magnetic

Flow Limiting Device which will limit

the flow of gas should there be a leak

between the regulator and the

appliance valve. This device will

activate if the cylinder valve is opened

while the appliance valves are open.

Be sure the appliance valves are

off before the cylinder valve is

opened to prevent accidental

activation.

2. The QCC coupling incorporates a heat

sensitive hand wheel that will cause

the back check module in the QCC

cylinder valve to close when exposed

to temperatures between 240 degrees

and 300 degrees F. Should this occur,

do not attempt to reconnect the nut.

Remove the hose / regulator assembly

and replace with a new one.

3. The pressure regulator is set at 11”

(water column) and is for use with LP

gas only. The hose and hose couplings

comply with CGA Standard CAN 1.83.

No modifications or substitutions

should be attempted.

4. Protect the hose from dripping grease

and do not allow the hose to touch

any hot surface, including the base

of the grill.

5. Inspect the seal in the QCC cylinder

valve when replacing the LP gas

cylinder or once per year, which ever

is more frequent. Replace the seal if

there is any indication of cracks,

creases or abrasions.

6. Inspect the hose before each use of

the appliance. If the hose is cracked,

cut, damaged or abraded in any way,

the appliance must not be operated.

7. For repair or replacement of hose /

regulator assembly, contact your

dealer or approved service center.

CONNECTION

1. Be sure the cylinder valve and

appliance valves are “off”.

2. Place full LP gas cylinder on tank ring

bracket.

3. Center the nipple in the cylinder valve

and hold in place. Using the other

hand, turn the hand wheel clockwise

until there is a positive stop. Do not

use tools. Hand tighten only.

When making the connection, hold

the regulator in a straight line with

the cylinder valve, so as not to

cross thread the connection.

4. Leak test the connection. See “leak

test”.

5. Refer to lighting instructions. To avoid

activating the Flow Limiting Device

when lighting, open the cylinder valve

slowly with the appliance valves off. If

the Flow Limiting Device is accidentally

activated, turn off cylinder valve and

appliance valves, wait 10 seconds to

allow the device to reset, open

cylinder valve slowly, then open the

appliance valve.

IMPORTANT SAFETY INFORMATION

THE PRESSURE REGULATOR AND HOSE

ASSEMBLY SUPPLIED WITH THIS

OUTDOOR COOKING APPLIANCE MUST BE

USED. REPLACEMENT PRESSURE

REGULATORS AND HOSE ASSEMBLIES

MUST BE THOSE SPECIFIED BY THE

OUTDOOR COOKING GAS

MANUFACTURER.

1. Do not store a spare LP-gas cylinder

under or near this appliance.

2. Never fill the cylinder beyond 80% full.

IF THE INFORMATION IN “A” AND “B”

IS NOT FOLLOWED EXACTLY, A FIRE

CAUSING DEATH OR SERIOUS INJURY

MAY OCCUR.

LEAK TEST

1. DO NOT USE OR PERMIT SOURCES

OF IGNITION IN THE AREA WHILE

DOING THE LEAK TEST. THIS

INCLUDES SMOKING.

2. Leak testing should be done once per

year or whenever the LP gas cylinder

or any other gas system part is

replaced, whichever is more frequent.

3. The leak testing solution should be half

liquid detergent and half water.

4. Apply the solution to the LP gas

delivery system at points shown in the

illustration.

5. Bubbles in the soap solution indicate

that a leak is present.

6. The leak(s) must be stopped by

tightening the loose joints, if possible,

or by replacing the faulty parts(s) with

the part(s) recommended by the

appliance manufacturer.

THE APPLIANCE IS NOT TO BE USED

UNTIL ANY LEAK IS CORRRECTED.

7. A gas appliance repairman or LP gas

dealer should be called if attempts to

stop the leak(s) are unsuccessful and,

in such case, the LP gas supply must

be shut off at the cylinder valve or the

cylinder must be removed from the

appliance until the leak(s) is corrected.

NATURAL GAS INSTALLATIONS

The outdoor cooking gas appliance and its’

individual shut off valve must be

disconnected from the gas supply piping

system during any pressure testing of that

system at test pressures in excess of ½

psi (3.5 kPa).

The outdoor cooking gas appliance must

be isolated from the gas supply by closing

its’ individual manual shut off valve during

any pressure testing of the gas supply

piping system at test pressures equal to

or less than ½ psi (3.5 kPa).

CONVERSION

PROPANE (LP) TO NATURAL GAS

All gas conversion should be

performed by a qualified gas fitter.

This appliance should only be

converted with conversion kit CON-4

GAS VALVES AND ORIFICES

1. Remove gas control knobs by pulling

the knobs straight off.

2. Remove the control cover by

unscrewing the two screws located on

each end of the front control area.

3. Lift off the cover and set carefully to

one side. Be careful not to disconnect

or cut electrode wires.

4. Remove the manifold bracket screws

located on the under side of the

control panel area.

5. Lift the manifold slightly out of position

by pulling it away from the burners.

This will allow the orifices to disengage

from the burner venturi.

6. Unscrew each gas valve and re-install

new natural gas valves and orifices.

Use teflon tape or pipe dope when

installing valves and orifices.

GAS LINE

Remove the 3/8” flare fitting that attaches

the propane hose from the fitting block

inside of the pedestal and replace with an

approved 10’ neopream hose.

Make sure when the new gas valves are

installed that they have a bright silver

face near the stem of the gas valve. This

identifies them as Natural Gas valves.

REMEMBER TO LEAK CHECK ALL

FITTINGS. AFTER ALL OF THE

CONVERSION IS COMPLETED, LEAK

CHECK ALL FITTINGS AND TEST FIRE

ALL BURNERS TO ENSURE PROPER,

SAFE OPERATION.

MAINTENANCE

Burner Inspection

We recommend that the gas burners be

inspected and cleaned once a year.

Burner Removal for Cleaning

1. Ensure the gas supply is off and grill is

cool.

2. Remove cooking grates and flame

tamers.

3. Remove burner mounting screw

located at the very back of burner near

the rear of the firebox.

4. Remove burners by lifting up and out

of firebox on an angle. Repeat for all

burners.

5. Clean the outside of the burners with a

wire brush and make sure all gas ports

are clear. Use a straight coat hanger

to clear any obstructions.

6. Use a flashlight to look into the venturi

end of the burner to check for

blockages. If necessary, use a straight

coat hanger to clear any obstructions.

7. Inspect and clean the venturi end of

the burner by removing the venturi set

screw on the end of the burner and

removing the venturi shutter. Once

removed, make sure the burner is

thoroughly cleaned and the venturi

shutter is re-installed with an opening

of 1/8” for Natural Gas and ¼” for

Propane.

8. Re-install and secure burner.

9. Re-mount flame tamers and cooking

grids.

10. Light each burner to ensure they are

operating correctly.

Note: When installing burners, it is very

important to center the burner over the

gas orifice. You should look under the

main control panel with a flashlight once

installed to make sure they are in the

proper position. Failure to clean and

install burners correctly could result in fire

or explosion.

HELPFUL HINTS FOR CLEANING THE

COOKING GRILLS

Do not clean the cooking surface once the

grill has cooled down. Allow cooking

residues to remain on the surface until the

next time you grill, then do a pre-burn for

10 minutes prior to grilling. Remove

charred remains with a wire brush or

scraper.

When used for the first time, the grill will

emit a slight odor. This is a normal and

temporary condition caused by the burn-in

of internal paints and lubricants used in

the manufacturing process and should not

occur again. Simply run the main burners

on high for approximately ½ hour with the

lid open.

MAIN BURNER LIGHTING

Light each burner by turning the control

valve to the high / light position and firmly

depress the ignition control button. You

should hear the “clicking” sound of the

ignitor and the burner should light within

a few seconds. Light the left-hand burner

first, then complete the same steps for

lighting the other burners.

1. Always open the lid when lighting the

burners.

2. Turn the left burner to high / light.

Press and hold ignitor button until the

burner lights.

3. If the burner does not immediately

light, turn the valve to OFF. Wait 5

minutes then repeat lighting

procedures.

4. Repeat these steps for lighting each

burner.

Manual Burner Lighting

Main Burner

See your local dealer for service if your

grill ignitor is not functioning.

1. Remove the cooking grates and the

flame tamers that are over each

burner.

2. Turn the burner you are lighting to

high / light and place a long match

near the side gas ports of the burner.

3. If the burner does not immediately

light, turn the valve to OFF.

Wait 5 minutes then repeat lighting

procedures.

REAR BURNER LIGHTING

(If equipped)

1. Light the rear burner by placing a long

match next to the gas ports on the

rear burner then turn on the right

hand “rear” control knob to high.

2. If the burner does not immediately

light, turn valve to OFF. Wait 5

minutes then repeat lighting

procedures.

MAIN BURNER USE

When searing foods, preheating is

recommended by operating all main burners

in the high position with the lid closed for

approximately 10 minutes. Cooking with

the lid closed will ensure a more even

temperature that will reduce cooking time

and cook more evenly. Food that has a

cooking time longer than 30 minutes, such

as roasts, may be cooked indirectly (with

the burner lit opposite the food placement).

When cooking very lean meats, such as

chicken breasts or lean pork, the grids can

be oiled before cooking to prevent sticking.

Cooking meat with a high degree of fat

content may create flare-ups. Either trim

some fat or reduce temperatures to prevent

this. Should a flare up occur, move the

food away from the flames, reduce heat and

leave the lid open.

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