Jackson Grills JLS400 Lux Bedienungsanleitung

Version: APR13

OWNER’S MANUAL:

Model # JLS400 Lux Cart Style Gas Grill

JACKSON GRILLS INC.

#106-2480 Mt. Lehman Rd.

Abbotsford, BC V4X 2N3

TEL: 1(888) 287-3333

FAX: 1(877) 855-5373

SUPPORT:

[email protected]

WEB SITE:www.jacksongrills.com

FOR OUTDOOR

USE ONLY

!WARNING!

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from

appliance and immediately call your gas

supplier & fire department.

!WARNING!

1. Do not store or use gasoline or other

flammable liquids in the vicinity of this

appliance.

2. Do not store disconnected propane

tanks in the vicinity of this appliance.

TABLE OF CONTENTS

Table of Contents: 2

Safety Warnings: 3

Certification & Testing; 4

Unpacking Your Grill; Parts Checklist 4

Special Message to Owners: 5

Owner Registration: 5

Tools Required for Assembly: 6

Assembling & Preparing your Grill: 6-7

Propane Gas Connection: 8-9

Natural Gas Connection: 9

Leak Testing: 10

Installer Final Checklist: 11

Gas Conversion Kits: 11

Lighting Instructions: 12

Grilling and Rotisserie Cooking 13-14

Cleaning & Maintenance: 15-17

Storing your Grill: 17

Trouble Shooting: 18

Exploded Parts View: 19

Parts List: 20

Warranty: 21

!SAFETY WARNINGS!

SAFETY FIRST:

Please read and understand all warnings and precautions prior to operating your gas grill.

1 This grill is for outside use only, and shall not be used in any building, garage, enclosed area or vehicle.

2 This grill is set up from the factory for use with Propane Gas (LP). (Propane Cylinder /Tank not included)

. 3 Do not use gasoline, alcohol or other volatiles for lighting!

4 The Propane (LP) gas supply cylinder must be constructed and marked in accordance with the

specifications for propane gas cylinders of the US Department of transport (DOT) CFR 49 or the National

Standards of Canada, CAN/CSA B339, Cylinders, Spheres and Tubes for the Transportation of

Dangerous Goods.

5 Always open the grill lid slowly & carefully as heat and steam in the grill can cause severe burns.

6 Always place your grill on a hard level surface away from combustible materials

7 Do not attempt to move this grill while lit.

8 Do not leave a lit grill unattended. Keep children and pets away from this grill at all times.

9 Do not use this grill unless it is COMPLETELY assembled and all parts are securely installed.

10 To prevent liquid propane from entering the regulator valve and causing a possible hazard, please ensure

that the propane cylinder is at a lower level than the regulator valve/regulator when in use.

11 Keep grill area clear and free from combustibles and gasoline or other flammable vapors and liquids.

12 Do not alter this grill in any manner.

13 Do not touch any metal surfaces on this grill until it has completely cooled to avoid burns, unless wearing

protective gear. (Pot holders, gloves, BBQ mittens, etc.)

14 It is essential to keep the valve compartment, burners, and circulating air passages clean and free of

obstructions and debris. Inspect the grill before each use.

15 Do not store any spare propane cylinders within 10 feet of this Portable Grill.

16 Please note that propane (LP) is explosive under pressure, heavier than air, and settles and pools in low

areas, which can create an explosion hazard.

17 Contact with propane gas can cause freeze burns to your skin.

18 Dented and rusted propane cylinders may be hazardous and should be checked by a propane gas

supplier, before use.

19 This grill is equipped with a three-prong (grounding) plug for your protection, and should be plugged into

a grounded three-prong receptacle. Do not cut or remove the ground prong.

20 Keep electrical supply cords away from

any heated surfaces.

!WARNING!

Failure to follow all manufacturer’s

instructions could result in serious

bodily injury and/or property damage.

CERTIFICATION & TESTING

This appliance has been tested by Labtest Certification (LC) and has been tested to ANSI Z21.58a-1198 & CGA

16a-M98, and Certified for Canada and the USA.

NOTE: The use and installation of this product must conform to local codes. In the absence of local codes, use the

National Fuel and Gas Code, ANSI A223.1, Storage and Handling of Liquefied Petroleum Gasses, NFPA / ANSI 58.

UNPACKAGING YOUR GRILL

Please open your packaging carefully and set aside all loose components. Once unpacked, please match the parts to

the list shown below. Check all components for possible damage before assembling your grill. Most of your portable

grill has been factory assembled. However, there are still some items that must be unpacked and placed in the correct

position, in your barbecue. For assembly instructions please refer to the next Section;

Assembling & Preparing Your Grill

PARTS CHECKLIST:

1 x Main Firebox & Pedestal

1 x LED Flex Light

4 x AAA Batteries for Ignition & Light

2 x Flame Diffusers

2 x Cook Grids

1 x Warming Rack

1 x Full Length Cover

1 x Grease Cup

1 x Set Spare Rubber Lid Bumpers

1 x Set of 4 Castors* & Hardware

1 x Complete Rotisserie Kit

1 x Owner’s Manual

Propane Models: Shown: Rotisserie Kit components

1 x Propane (LP) Hose & Regulator

Natural Gas Models:

1 x Natural Gas Hose $ Quick Release

*Some models come with Castors pre-installed

TECH-TIP

Do not throw away packaging

until you have confirmed that

all parts are present.

!WARNING!

Exercise caution when

handling stainless steel;

metal edges may be sharp

and can cause injury.

Special Message for our Customers

All of us at Jackson thank you, for choosing a Jackson grill! This appliance was designed, engineered, and built with

quality components and we are confident that it will provide you with years of excellent operation.

Please take the time to read the entire manual and familiarize yourself with all of the features of the Jackson Grill. This

manual also contains important safety information and operation instructions. Please write your barbecue’s serial

number in the space below, and ensure that this manual remains handy to the barbeque for quick reference.

To obtain replacement parts for your Jackson Grill, contact your local dealer. If you have any questions please call us

anytime at the number below: (Please have your model and serial number at hand)

Grill Model: JLS400-LP

*Serial Number: ________________

*write your serial number here for future reference.

OWNER REGISTRATION: Please take the time to fill out and return a Warranty Registration Card. This can be done

on-line at www.jacksongrills.com, or simply fill in the form below and mail or fax to:

Jackson Grills Inc. Fax: 1 (877) 855-5373

#106-2480 Mt. Lehman Rd.

Abbotsford, BC

Canada, V4X 2N3 Customer Service: 1 (888) 287-3333

Please complete and return within 10 days. Thank you.

Title: Mr. Mrs. Ms. Miss (Circle One)

First Name:

Initial:

Last Name:

Street:

Apt. #:

City:

State/Prov.:

Zip/Postal:

Phone:

Email:

Date Purchased:

Dealer:

Model:

Serial #:

Comments:

Thank you for taking the time to fill out this Ownership and Registration Card

Dear Grill Owner; please keep this manual for future reference.

Tools Required for Assembly:

Please use the proper tools to simplify installation and prevent injury or damage to your grill.

Tool Included with your Grill:

1 x 6mm wrench

Installer Supplied Tools:

1 x Large Phillips Screwdriver

1 x Medium Phillips Screwdriver

1 x OPTIONAL: Socket wrench with 6mm

socket & extension

Assembling & Preparing Your Grill:

Install Casters:

1. Install locking casters at the front, and the non-locking casters at the rear of your grill.

2. Using the supplied 6mm wrench, (or your own 6mm socket wrench),

install casters by bolting them into the bottom four corners of your grill.

Flame Diffusers, Cooking Grids Installation:

1. Remove the flame diffusers from the packaging. Please ensure

that all protective plastic has been removed.

2. Install the diffusers directly above each burners, by slotting

them into the ledges, on the front and rear of the firebox. (Fig. 1)

3. Please ensure that the diffusers sit down correctly in the slots

provided, to optimize diffuser option

4. Once the flame diffusers have been installed, the cooking grids

can be installed in the grill. Place both cooking grids on the upper ledge of the firebox.

5. Remove warming rack from packaging and install above cooking grids on the 2 brackets on the inner hood.

Rear Burner Spark Igniter:

1. Unscrew the plastic/rubber cap from the rear burner ignition module,

and insert the supplied AAA battery with the positive end facing out.(Fig. 2)

2. Re-install cap.

Figure 2

Figure 1

Rotisserie Kit Installation:

1. Carefully remove the rotisserie kit parts from the packaging.

2. Install the motor mounting bracket supplied to the left hand side of the inner hood. (Fig. 3)

3. Install the motor on the motor bracket.

4. Place the forks and counter balance on the rotisserie rod in the

desired location.

5. Place the rotisserie rod into the motor. Slide the rotisserie rod

bushing over the opposite end of the rod and drop into the cut out

provided in the inner hood side. Tighten the thumb-screw provided

with the rotisserie rod bushing.(Fig. 4)):

LED Light:

1. Open the folding access panel under the light pedestal

and install 3 AAA batteries (supplied).

2. Place LED Flex Light on top of rotisserie motor.

Figure 3

Figure 4

Propane Gas Connection:

Fuel Source: The following instructions are for a Propane Equipped grill ONLY.

Hose & Regulator: Use only the propane hose and regulator supplied with your Propane grill.

Installation Codes: The installation of this appliance must conform with local codes or, in the absence of local

codes, to the National Fuel Gas Code, ANSI Z223. 1 or CAN/CGA-B149.2 Propane Installation Code.

Propane Cylinder Requirements & Specifications:

1. Maximum Cylinder Size: 20 lbs. (9 Kg)

2. Measurement: (approximately) Diameter: 12’’(30.5cm) X Height: 18” (45.7cm):

3. USA: All LP cylinders used with this grill must be constructed and marked in accordance with the

Specifications for LP (Propane) Gas Cylinders of the US Department of Transportation (D.O.T.). Refer to your

propane cylinder collar for markings.

4. CANADA: All propane cylinders used with this grill must be constructed and marked in accordance with the

National Standard of Canada, CAN/CSA-B339; Cylinders, Spheres and Tubes for the Transportation of

Dangerous Goods and Commission. Refer to your propane cylinder collar for markings.

5. Cylinder supply system must be arranged for vapor withdrawal.

6. Cylinder must be equipped with a collar to protect the outlet valve.

7. Cylinders must be rust and dent free: a dented or rusty propane cylinder may be hazardous, and must be

professionally inspected before use.

8. Cylinders must be equipped with QCC Type 1 (Quick Closing Coupling) outlet, compatible with the regulator

supplied.

9. Propane Cylinders must be equipped with a safety relief valve.

10. UL listed Overfill Protection Device (OPD); This OPD safety feature is identified by a unique triangular hand

wheel. Only use cylinders equipped with this type of valve. (Fig. 8)

Propane Cylinder Handling:

1. Government regulations prohibit shipping full Propane cylinders. You must take your new cylinder to a

Propane filling station for filling.

2. A full cylinder is under high pressure; always handle with care, and transport secured and in an upright

position. Protect the valve from accidental damage.

3. Do not tip the propane cylinder while connecting it to your grill’s regulator

4. If the cylinder is tipped over while connected to your grill, shut it off and disconnect it; then have it checked

before use.

Propane Cylinder Storage:

1. Disconnected propane cylinders must have a dust cap installed for storage purposes.

2. Store all propane cylinders outdoors in a well-ventilated area.

3. Do not store cylinders in direct sunlight or near a source of heat or combustion.

4. Propane cylinders must be REMOVED from your grill; when the grill is to be stored indoors.

5. Keep all propane tanks out of reach of children.

6. If your grill is stored outside, the propane tank may be left connected to the grill. Turn off propane tank valve

when grill is not in use.

Figure 8

Connecting Your Grill to a Propane Cylinder:

1. Make sure tank valve is in its full off position (turn clockwise to stop).

2. Check tank valve to ensure that is equipped with external (male) threads (i.e. QCC-1 type connecter).

3. Make sure all burner knobs are in their off position.

4. Remove the protective dust cap from the cylinder valve. Always reuse dust cap when storing a cylinder.

5. Inspect valve connection port and regulator; look for any damage or debris. Inspect hose for damage. Never

attempt to use damaged or plugged cylinders. Contact your local propane gas dealer for repair.

6. When connecting the regulator to the valve, hand-tighten the black plastic Quick Coupling Connecter (QCC)

nut clockwise to a positive stop. Do not use a wrench to tighten as this may damage the nut and cause leaks.

7. Open tank valve fully (counterclockwise). Use a soapy water solution to check all connections for leaks

before attempting to light grill. If a leak is found, turn tank valve off and do not use grill until a local L.P. gas

dealer can make repairs.

Disconnecting a Propane Cylinder

1. Turn all the grill knobs to off.

2. Turn the tank valve off fully (turn clockwise to stop).

3. Detach the regulator from tank valve by turning the Quick Coupling Connecter (QCC) nut counterclockwise.

4. Install the protective cap back onto the threads of the propane cylinder valve.

Natural Gas Connection:

Fuel Source: The following instructions are for a Natural Gas Equipped grill ONLY.

NG Hose: Use only the natural gas hose supplied with your Propane grill.

Install the Natural Gas Hose supplied, onto the nipple in at the RH wall of the grill cart. The nipple is located on

the bottom of the fuel regulator, and it is a flare nut type connection; DO NOT USE SEALANT of any kind.

Tighten using a ¾” open end wrench.

Attach the supplied female quick release to the home owner’s new or existing Natural Gas Quick Release. This

connection requires Gas Pipe Sealant, or Gas rated Teflon Tape.

Next, double check to ensure that the source gas pressure is no more than 7” water column.

!WARNING!

1 Never insert any foreign objects in valve outlet, as this may cause leaks.

2 Do NOT connect this grill to unregulated Propane systems such as in a

motor home or camper trailer. System pressure MUST be regulated before

hook up.

3 Do NOT use this grill until leak tests have been completed.

4. If a gas leak is detected and cannot be stopped, call the fire department

immediately.

!WARNING!

1 Never insert any foreign objects in the quick release or Natural Gas hose,

as this may cause leaks.

2 Source pressure for Natural Gas MUST be confirmed at 7” Water Column

or less; using a grill at higher pressures could result in property damage,

and injury or death.

3 Do NOT use this grill until leak tests have been completed.

4. If a gas leak is detected and cannot be stopped, call the fire department

immediately.

Leak Testing:

1. GENERAL:

Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness

check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure

unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the

smell of gas is detected.

2. BEFORE TESTING:

a) Make sure that all packing materials are removed from the grill and cart.

b) Do not smoke while leak testing.

c) Never leak test with an open flame.

d) Make a soap solution with one part liquid detergent and one part water. Prepare a spray bottle, brush, or rag

to apply the solution to the connections. For the initial leak test, make sure the propane cylinder is full.

e) Grill must be leak tested outdoors in well-ventilated area, away from ignition sources such as gas fired or

electrical appliances, and flammable materials.

3. TESTING PROCEDURES:

a) Make sure all control knobs are in the “OFF” position.

b) Make sure the regulator is connected to the propane cylinder tightly. (Natural gas hose must be screwed into

grill tightly, and inserted fully into the quick release connection).

c) Completely open propane cylinder valve/natural gas shutoff, by turning counter clockwise. If you hear a “POP”

sound, turn gas off IMMEDIATELY, it indicates a heavy leak at the connection. Call your gas dealer or fire

department.

d) Check every connection from the propane cylinder or natural gas quick release, up to and including the

connection to the manifold pipe assembly (the pipe that goes to the burner) by brushing or spraying the soapy

solution on the connections. (see Figure 10)

e) If soap bubbles appear, there is a leak. Turn off propane cylinder valve or natural gas quick release

IMMEDIATELY and retighten connections, Open valve again, and recheck.

f) Always close the propane cylinder valve or natural gas shutoff after leak test by turning clockwise.

g) Only original manufacturer equipment parts should be used on this grill.

Substitution can void the warranty.

h) Do not use the grill until all connections

have been checked and do not leak.

4. LEAK TEST SAFETY TIPS:

a) Always check for leaks after every

Propane cylinder change.

b) Always check for leaks at every connection

before use.(Including natural gas quick

release hook up)

c) If any grease or hot items fall on the valve,

regulator, hose, or any part that conveys gas,

shut the gas off immediately, check the

cause and rectify it. Then, perform a

complete leak test before reusing the grill.

Jackson Grills help line: 1-888-287-3333.

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