Jasic ARC 160GS Bedienungsanleitung

INVERTER WELDER

ARC 160GS

WELDING MACHINE

USER MANUAL

Meet a better way of welding!

For your own and other people’s safety, please read the manual carefully before

operating. And the user manual must always be available near the welding machine.

Disclaimer and Warning

Thank you for purchasing our products. The content mentioned in this article concerns

your safety and legitimate rights and responsibilities.

The final interpretation of this document belongs to our company. It will be updated

without notice.

By using this product, you are deemed to have carefully read the disclaimer and

warning, understand, approve and accept all terms and contents of this statement.

You undertake to take full responsibility for the use of this product and any

consequences it may cause. You undertake to use the Product only for proper

purposes and agree to these terms and any relevant regulations, policies and

guidelines established by our company.

Version

Version: YF-TBE-0287, A0. Released on August 9, 2022.

NOTE

The pictures in this manual are for reference only. If the pictures are inconsistent

with the actual product, the actual product shall govern.

CONTENTS

1 Safety Guidelines and Precautions..................................................................................................................... 2

2Overview.................................................................................................................................................................. 6

2.1 Product Introduction....................................................................................................................................6

2.2 Technical Specifications............................................................................................................................ 7

3Installation................................................................................................................................................................ 7

3.1 Install the Output Cable..............................................................................................................................8

3.2 Install Accessories - braces (optional).....................................................................................................8

4 Operating Functions............................................................................................................................................... 9

4.1 Control Panel............................................................................................................................................... 9

4.2 Input/Output Panel...................................................................................................................................... 9

5 Operation............................................................................................................................................................... 10

6 Environment and Problems................................................................................................................................ 11

6.1 Environment............................................................................................................................................... 11

6.2 Problems During Welding........................................................................................................................12

7 Periodic Maintenance and Checking................................................................................................................ 13

8 Trouble Shooting.................................................................................................................................................. 15

Appendix A Welding Parameter............................................................................................................................ 16

Appendix B Circuit Diagram...................................................................................................................................17

1 Safety Guidelines and Precautions

Security Definitions

It indicates that ignoring safety warnings could result in a major accident, or

even death or serious injury.

It indicates that ignoring safety warnings could result in minor injuries or

property damage.

It indicates that ignoring safety warnings could result in equipment failure or

damage.

Personal Protection Precautions

The installation, operation, maintenance and repair of the power source must be

carried out by professionals or persons with relevant knowledge and skills.

Personal protective equipment (PPE), such as protective masks, overalls,

insulating gloves and insulating shoes, should be worn when working.

Keep fire extinguishing equipment at a handy location in the workshop.

Repair or replace defective cables immediately.

Never watch the arc except through lenses of the correct shade.

Supervisors shall be provided for working in high altitude or narrow places, such as

boxes, boilers, cabins, etc.

In confined spaces, adequate ventilation and constant observation are essential.

Those who use cardiac pacemakers shall not approach the power source in use

and welding workplaces without the permission of a physician.

The power source shall not be used for pipeline thawing, battery load or

motor start-up.

Operational Safety Guidelines

Electrical Shock

Grounded all working materials.

Never touch ‘live’ electrical parts.

Always repair or replace worn or damaged parts.

Wearing dry insulated boots, and dry leather gloves.

Disconnect power source before performing any maintenance or service.

Never change electrodes with bare hands or wet gloves.

Never cool electrode holders in water.

Never hold the electrode and holder under your arm.

Never work in moist or damp areas. If necessary, the floor near the operating table

must be covered with rubber insulation pad.

Fumes and Gases

You must always have enough ventilation in confined spaces. Be alert to thisatall

times.

Fumes from the welding of some metals could have an adverse effect on your

health. Don’t breathe them in. If you are welding on material such as stainless steel,

nickel, nickel alloys or galvanised steel, further precautions are necessary.

Keep your head out of the fumes rising from the arc.

If necessary, use forced ventilation or local exhaust to remove fumes.

Wear a respirator when natural or forced ventilation is insufficient.

Welding sparks can cause fire or explosion

Do not carry out welding operations in degreasing, cleaning and spraying areas.

Do not weld/cut gas-filled pipes, sealing grooves (boxes) and other devices,

otherwise explosions or fires are likely to occur.

Do not weld/cut near flammable gases or devices with flammable substances,

otherwise explosion or fire may occur.

When not welded, make sure that any component in the wire circuit does not

contact the workpiece or the earth, otherwise it may cause overheating and fire.

When the welding operation is stopped, remove the electrode in the welding pliers

or cut off the welding wire in the nozzle of the torch.

Arc flash can burn eyes and injure skin

Make sure you’re wearing a helmet or safety glasses, gloves, welding jackets to

protect yourself.

Protective barriers are set around the welding site to prevent arc or welding spatter

from injuring others.

Electric and Magnetic Fields

Those who use cardiac pacemakers shall not approach the power source in use

and welding workplaces without the permission of a physician.

It is strictly forbidden to place or wrap welded cables around the body.

Do not place the body between the welding wire and the workpiece cable. If the

welding wire cable is on the right side of the body, the workpiece cable should also

be on the right side of the body.

Noise produced during welding can easily cause hearing loss

In order to avoid the harm of noise to you and others, please wear the prescribed

protective equipment.

Matters needing attention in hoisting

The power source with strap or hand is prohibited from using strap or hand for

lifting.

When lifting power source with lifting forklift truck, in order to prevent dumping,

please fork-fit and fix it from side.

When lifting power source with crane, the cable should be tied to the suspension

ring, and the angle between the cable and the vertical direction should not exceed

15 degrees.

When the power source with cylinder and wire feeder is hoisted, the two

equipments should be unloaded from the power supply first. When moving the

power source on the ground, it is necessary to fix the cylinder with a strap or chain

to prevent dumping and injuring people.

If the wire feeder is hoisted by lifting lugs for welding, it is necessary to ensure that

it is firm and insulated.

STOP

PLEASE NOTE that under no circumstances should any equipment or parts be altered or

changed in any way from the standard specification without written permission given by

our company. To do so, will void the Equipment Warranty.

Handle

Rings

2 Overview

2.1 Product Introduction

Manual Metal Arc welding is the proces

of joining metals where an electric arc i

struck between the metal to be welde

(workpiece) and a flux-coated filler wir

(the electrode). The heat of the arc melt

the parent metal and the electrode whic

mix together to form, on cooling,

continuous solid mass.

The welding power source can offer stronger, more concentrated and more stable arc.

When stick and work piece get short, its response will be quicker. It means that it is

easier to design into welding machine with different dynamic characteristics, and it

even can be adjusted for specialty to make arc softer or harder.

MMA welding machine has the following characteristics: effective, power saving,

compact, stable arc, good welding pool, high no-load voltage, and good capacity of

force compensation. It can weld stainless steel, alloy steel, carbon steel, copper and

other color metal. It can apply to electrodes of different specifications and materials,

including acidity, and alkalescence. It can apply in high altitude, the open air and inside

and outside decoration. Compared with the same products of home and abroad,itis

compact in volume, light in weight, easy to install and operate.

Thanks for purchasing our product and hope for your precious advice. We will dedicate

to producing the best products and offering the best service.

2.2 Technical Specifications

Item

Model

ARC 160GS

Power voltage (V) 1 phase 110V15% 1 phase 220V15%

Frequency (Hz) 50/60 50/60

Rated maximum supply current (I1max/A) 32 30

Maximum effective supply current (I1eff/A) 14.3 13.4

Output current range (A) 40-110 40-160

Output voltage range (V) 19.6-22.4 19.6-24.4

Duty cycle (%) 20% 20%

No-load voltage (V) 57 57

Power factor 0.75 0.70

Efficiency (%) 80% 82%

EMC grade A

Insulation grade F

Housing protection grade IP21

Weight (kg) 4.0

Overall dimensions (mm) 339*136*235

Note: The weight in this table is the net weight of the machine. If it is inconsistent with the physical

object, the physical object shall prevail.

3Installation

3.1 Install the Output Cable

There are two welding methods for MMA welding, please choose according to the

actual needs.

Direct Current Electrode Negative (DCEN): The positive output terminal is connected

to the workpiece, and the negative output terminal is connected to the electrode holder.

The DCEN is suitable for acid electrodes.

Direct Current Electrode Positive (DCEP): The positive output terminal is connected

to the electrode holder, and the negative output terminal is connected to the workpiece.

The DCEP is suitable for basic electrodes.

3.2 Install Accessories - braces (optional)

Note: Some machines can be equipped with braces. Please refer to the following figure

for installation steps.

Braces Components Installation Procedure

Power Supply

Earth clamp

Electrode holder

Workpiece

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