Jbc AD 4200 Bedienungsanleitung

USA Version

AD 4200

DUAL SOLDERING STATION

We appreciate the confidence you have placed in JBC in purchasing this station.

It is manufactured to the most stringent quality standards in order to give you the

best possible service. Before turning on your station, we recommend you to read

these instructions carefully.

You have pursached a Advanced AD 4200 Control Unit.

In order to complete the soldering station you should choose the suitable handpiece or desoldering

tweezers, the stand and the cartridges for the task to do. The Control Unit is only for handpieces 2210,

2245 and the hot tweezers PA 1200 or PA 4200 and corresponding cartridges.

Control Unit

AD 4200 USA Ref. 4200100

*Hot tweezers stand

PA 8420

Ref. 0748420

*Hot tweezers

PA 4200

Ref. 4200000

*These elements are not

supplied with the control

unit

*Cartridges for the

hot tweezers PA 4200

Temperature

selector

Equipotential

terminal

Dual soldering station

*Soldering iron stand

AD 8200

Ref. 0268200

*Handpiece 2210

Ref. 2210000

*Handpiece 2245

Ref. 2245000

*Cartridges 2210

*Cartridges 2245 *Micro hot tweezers

PA 1200

Ref. 1200000

*Cartridges 1200

*Hot tweezers stand

PA 8100

Ref. 0748100

Structure of Advanced soldering stations

system

The Advanced series has basic modules giving

you full flexibility for choosing what you need for

the work in hand, the modules being supplied

separately.

Dual control unit

-AD 4200 USA Ref.4200100

Model AD 4200 can be used with two tools

simultaneous, either handpieces or hot tweezers.

Can be used with either combination of 2210 and

2245 handpieces and the hot tweezers PA 1200 and

PA 4200.

Handpieces

-2210 Ref.2210000

Power: 20W. For high precision work, SMD, etc.

-2245 Ref.2245000

Power: 50W. For general soldering work.

Hottweezers

-PA 1200 Ref.1200000

For general precision desoldering with SMD

components.

Power:40W.

Effective power per cartridge fitted: 20W.

-PA 4200 Ref.4200000

For general desoldering and soldering work in

professional electronics.

Power:100W.

Effective power per cartridge fitted: 50W.

Cartridges

-Rangeofcartridges2210 (forthe2210 handpiece).

-Rangeofcartridges2245 (forthe2245 handpiece).

-Range of cartridges for micro hot tweezers PA

1200.

-Range of cartridges for hot tweezers PA 4200.

Stands

-Soldering iron stand AD 8200 Ref.0268200

-PA 8420 Ref.0748420

Stand for the hot tweezers PA 4200.

-PA 8100 Ref.0748100

Stand for the hot tweezers PA 1200 and PA 4200.

For a dual soldering station work properly is

necessary: the dual control unit, a handpiece or the

hot tweezers, and the corresponding stand and

cartridge.

Dual control unit AD 4200

The station is supplied with:

-Control unit.

-Connection cable to mains.

-Instructions manual.

-Transport packaging.

Technical specifications

-Temperature selection from 200 to 700°F (±5%).

-Power: 135W.

-Safety transformer, mains separator and double

isolation, with integrated fuse of temperature

protection.

-Input: 120V 60Hz. Output: 24V.

-Electrical protection Class I.

-Total weight of unit: 12.5 lbs.

-ESD protected housing.

Typical surface resistance: 105-1011Ohms/

square.

-Equipotential connector is earth connected to the

plug feed of the station.

listed.

RECOMMENDATIONS FOR USE

For soldering and desoldering

-Clean the contacts and the printed circuit to

be desoldered of dust or dirt.

-Preferably select a temperature below 662°F.

Excess temperature may cause the printed

circuit tracks to break loose.

-The tip must be well tinned for good heat

conduction. If it has been inoperative for any

length of time, it should be retinned.

HANDPIECES 2210 AND 2245

The following soldering handpieces can be

connected to the AD 4200 station:

-Handpiece 2210 ref. 2210000. Power:20W. For

high precision work, SMD etc. Available

cartridges 2210: see page 15.

-Handpiece 2245 ref. 2245000. Power:50W.For

general soldering work. Available cartridges

2245: see page 14.

The handpieces and cartridges 2210 and 2245

comply with the MIL-SPEC-2000 referring to the

potential difference between the soldering tip and

ground connection, must be less than 2 mV.

For a soldering handpiece to work properly, the

following components are required: the control

unit, soldering iron stand, one handpiece and one

cartridge.

Thesolderingironisconnectedtothestationinthe

following way:

The cable connection of the soldering iron is

connected to the plug in the soldering iron stand

AD8200andthecableconnectionofthe soldering

iron stand is plugged into the terminal of the

station.Pleasefindtheconnectionplanonpage1.

OPERATION

LED lights

Red LED -ON- when lit, it indicates that the station is

plugged in the mains.

Green LED -READY- when lit, it indicates that the

system is ready and correctly set for working.

The green led light is on after a few seconds, is the

time needed to carry on the self-checking system.

The green light is pulsing when the soldering iron is

in sleep mode.

If the green led is not lit, the reason why, will be one

of the following:

1. The handpiece or the cartridge are not plugged

in.

2. The maximum available power has been

exceeded for too long - e.g. in a very thick

soldering at the high repetition rates.

3. The handpiece or cartridge has a short

circuit or an open circuit.

4. Any other trouble preventing the system from

working properly.

The green led goes off when the cartridge tip

touches the extractor and the station stops the

power supply.

The handpiece will reset itself automatically should

the cartridge short circuit or go open circuit.

Should the handpiece be subject to:

-An electrical surge or the cartridge has not been

fitted correctly.

Please turn the unit off and switch on again to

reset.

Handpiece 2245 Ref. 2245000

Handpiece 2210 Ref. 2210000

Cartridges

Sleep function

One of the Series Advanced features is that when

the handpiece is placed in the holder, the

temperature at the tip drops automatically to the

sleep temperature. This function is only possible

because of the quick response time which does

not make the user realise the temperature rise to

reach the selected temperature. Also by this, the

oxidation of the tinning of the tip is considerably

reduced and tip life is extended.

To indicate that the soldering iron is in sleep-mode,

the green led starts pulsing. These parameters can

bemodifiedusingtheConsoleAC2600 Ref.2600000.

In order to take advantage of the above

mentioned feature and as a security measure,

it is necessary to place the handpiece on stand

when the iron is not being used.

2- Place the handpiece on top of the new cartridge,

press it slightly down and remove the handpiece.

Changing the handpiece's cartridge

With the Advanced system, the cartridge can be

changed quickly, without turning off the station,

so you have two soldering irons in one. Here is

what to do to change the cartridge:

1- Place the handpiece and remove the cartridge.

Fume extractor accessories

Specially designed for the Advanced Series

handpieces 2210 and 2245. Easily clips onto the

handpiece and can be quickly removed for easy

maintenance.

For handpiece 2245

0495000

For handpiece 2210

0265000 3- Press the cartridge into the opening A, B or C:

A. For straight cartridges 2210.

B. For curved cartridges 2210.

C. For cartridges 2245.

When connecting an old version solder stand, it may

happen that the sleep function does not work.

To resolve this problem, you should make a bridge

between pins number 3 and 5 from the aerial

connector of the cable of the stand, that plugs in

the station.

Aerial connector

Bridge between

pin number 3 & 5

Alignment

XXXXX

Important.

-It is essential to insert the cartridge till the end

for a good connection. Take the mark a s

reference.

AC 2600

Ref.2600000

Console AC 2600

The console AC 2600 is designed for modifying the

originalregulation programparametersof thefollowing

Advanced control units:

-AD 2000 soldering station.

-AD 2200 soldering station.

-AD 4200 dual soldering station.

-AR 5500 desoldering station.

-AM 6000 rework station.

Changes avalaible to perform:

-Fixing the the working temperature.

-Selection of temperature units in Celsius grades

-°C- or Fahrenheit -°F-.

-Modification of sleep temperatures and standby

times.

-Adjustment of temperature.

-Setthe parameters back to theoriginalparameters.

-Read-out data:

Working hours.

Sleep cycles and sleep hours.

Cartridge and iron changes.

Program version.

Advanced series cartridge

Cartridge is made of the heating element which has the

heating system, temperature sensor and long life tip.

Long-life tip is basically made of:

1Copper

2Iron

3Nikel

4Chromium

5Tin plate

Long-life tip care

Except the copper core, the rest of metals are placed

galvanically on layers relatively thin, so it is necessary

to avoid the reasons which can cause its destruction.

To clean the tips, use the sponge included with

the stand and check it is lightely moisted.

To re-tin the soldering tips, we recommend using

the tip tinner/cleaner TT 9400 ref. 9400000.

HOT TWEEZERS

AD 4200 station allows to connect two different

models of tweezers, each one with its respective

range of cartridges and stand:

-Micro hot tweezers PA 1200 ref. 1200000.

-Hot tweezers PA 4200 ref. 4200000.

For tweezers to work properly, the following

components are required: control unit, hot tweezers,

a stand and a set of cartridges corresponding to

the chosen tweezer.

Hot tweezers

PA 4200

Ref. 4200000

Cartridges for the hot

tweezers PA 4200

Stand PA 8420

Ref. 0748420

The tweezers are connected to the station in the

following way:

The cable connector of the tweezers is plugged

intotheconnectorofthestand.Thecableconnector

of the stand is connected to the terminal of the

station. Please find the connection plan on figure.

Cartridges 1200

Micro hot tweezers

PA 1200

Ref. 1200000

Stand PA 8100

Ref. 0748100

(This stand is either for tweezers

PA 1200 and PA 4200)

OPERATION

LED lights

Red LED -ON- when lit, it indicates that the station is

plugged in the mains.

Green LED -READY- when lit, it indicates that the

system is ready and correctly set for working.

The green led light is on after a few seconds, is the

time needed to carry on the self-checking system.

The green light is pulsing when the hot tweezers are

in sleep mode.

If the green led is not lit, the reason why, will be one

of the following:

1. The hot tweezers or the cartridge are not

plugged in.

2. The maximum available power has been

exceeded for too long - e.g. in a very thick

soldering at the high repetition rates.

3. The hot tweezers or cartridge has a short circuit

or an open circuit.

4. Any other trouble preventing the system from

working properly.

The hot tweezers will reset itself automatically should

the cartridge short circuit or go open circuit.

Should the hot tweezers be subject to:

-An electrical surge or the cartridge has not been

fitted correctly.

Please turn the unit off and switch on again to reset.

Sleep function

One of the Series Advanced features is that when

the hot tweezers are placed in the holder, the

temperature at the tip drops automatically to the

sleep temperature. This function is only possible

because of the quick response time which does

not make the user realise the temperature rise

to reach the selected temperature. Also by

this, the oxidation of the tinning of the tip is

considerably reduced and tip life is extended.

To indicate that the hot tweezers are in sleep-

mode, the green led starts pulsing. These

parameters can be modified using the Console

AC 2600 Ref. 2600000.

In order to take advantage of the above

mentioned feature and as a security measure,

it is necessary to place the hot tweezers on

stand when the iron is not being used.

MICRO HOT TWEEZERS PA 1200

For micro hot tweezers to work properly, the

following modules are required:

-Control unit.

-Micro hot tweezers PA 1200 ref. 1200000. For

general precision desoldering with SMD

components.

Power:40W.

Effective power per cartridge fitted: 20W.

-Stand PA 8100 ref. 0748100.

-Aset of cartridges (see range).

Changing the cartridge

To extract the cartridge the screw needs to be

unfastened and the cartridge pulled out. Insert

the new cartridge and push it thoroughly. Then

check that both tips of the tweezers coincide

and screw it.

Important.

-It is essential to insert the cartridge till

the end for a good connection. Take the

mark as reference and check that both

parts of the tweezer coincide.

Alignment

RANGEOF CARTRIDGES

PA 1200 has an individual temperature control

for each cartridge so it is supplied individually.

1200

JBC

1200-001

95238

CHIP COMPONENTS

IC COMPONENTS

1200-001

ø0.007”

1200-002

ø0.007” 0.059”

1200-004

ø0.027” 0.059”

1200-005

0.196”

1200-003

0.118”

PATENT PENDING

All the cartridges shown are actual size.

ØA

Ref. A inches

2245-271 0.059"

2245-272 0.078"

Chip components

Ref. A inches

2245-273 0.157"

2245-274 0.236"

2245-275 0.314"

2245-276 0.393"

2245-277 0.590"

2245-278 0.787"

Dual in line IC

Ref. A inches

2245-279 0.314"

2245-280 0.433"

QFP and PLCC

Ref. A inches

2245-281

2245-282

Cable stripper

RANGEOF CARTRIDGES

PA 4200 has an individual temperature control

for each cartridge so it is supplied

individually.

2245-281 2245-282

0.137"

max.

JBC reserves the right to make technical changes without

prior notification.

HOT TWEEZERS PA 4200

For hot tweezers to work properly, the following

components are required:

-Control unit.

-Hot tweezers PA 4200 ref. 4200000. For general

desoldering and soldering work in professional

electronics.

Power:100W.

Effective power per cartridge fitted: 50W.

-Stand PA 8420 ref. 0748420 or stand PA 8100

ref. 0748100.

-Aset of cartridges (see range).

Changing the cartridge

To extract the cartridge the screw needs to be

unfastened and the cartridge pulled out. Insert

the new cartridge and push it thoroughly. Then

check that both tips of the tweezers coincide

and screw it.

Important.

-It is essential to insert the cartridge till the end

for a good connection. Take the mark as

reference and check that both parts of the

tweezer coincide.

PATENT PENDING

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