Jbc JT 6040 Bedienungsanleitung

JT 6040

HOT-AIR FLOW DESOLDERING STATION

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English 1

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Deutsch 19

Italiano 25

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GARANZIA ITALIANO

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e copre la riparazione e la sostituzione

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DATE OF PURCHASE

FECHA DE COMPRA

DATE D'ACHAT

KAUFDATUM

DATA DI ACQUISTO

STAMP OF DEALER

SELLO DEL DISTRIBUIDOR

CACHET DU DISTRIBUTEUR

STEMPEL DES HÄNDLERS

TIMBRO DEL DISTRIBUTORE

SERIAL Nº

MANUFACTURED BY

Industrias JBC, S.A.

Vilamarí, 50 E - 08015 BARCELONA

Tel.: 93-325 32 00 - Fax: 93-424 93 01

http://www.jbc.es e-mail:[email protected]

0935400-3

ENGLISH

We appreciate the confidence you have placed in JBC in purchasing this station.

It is manufactured to the most stringent quality standards in order to give you the

best possible service. Before turning on your station, we recommend you to read

these instructions carefully.

SPECIFICATIONS

The JT6040 is a hot air generating station intended

for repair work involving electronic circuits with

SMDs of any size.

-JT 6040 230V 50Hz: Ref. 6040200

-JT 6040 115V 60Hz: Ref. 6040100

The station’s components

- Control Unit with 700 W heater

- JT 1800 heater stand Ref. 0930180

- Extractor stand Ref. 0932845

- Set of 5 protectors (Fig. 1, page 34)

- Set of 5 extractors (Fig. 2, page 34)

- 2 tripods for the protectors (Fig. 1, page 34)

- Set of 4 suction cups Ref. 0930110

- 3 nozzles

In order to make the nozzles removal easier, the

stand has a special bushing.

(Fig. 3, page 34).

- Suction tube with connectors: Ref. 0932330

- Pedal with cable and connector Ref. 0964551

- Spare filters Ref. 0966689

- Instruction manual Ref. 0935400

Control Unit technical specifications

- Temperature selection from 150 to 450°C

- Accuracy of selected temperature: ± 5%

- Air flow regulation: 6-34 l/min

- Station's maximum power: 750W

- Abides the CE standards for electrical security,

electromagnetical compatibility and antistatic

protection.

- Weight of complete unit: 6.2 kg

ENGLISH

OPERATION

Turning on

Turn on using the switch on the rear of the

control unit. The version of the software will first

be displayed, and then the OFF screen will

appear.

Descriptionof controls

-PEDAL:

Hot air is produced when it is held down.

Releasing it returns the system to OFF, though

the turbine continues to operate until the air

temperature falls below 100°C.

-KEYS:

Performs the same function as the pedal.

On/off switch for the suction pump.

- CONTROLS:

TEMPERATURE

SELECTION

This enables temperatures from 150 to 450°C

to be selected.

The display shows the actual air temperature

when the unit is working.

AIR FLOW

REGULATION

This enables the air flow to be set on a scale

from 1 (corresponding to the lowest setting

of 6 l/min) to 10 (corresponding to the highest

of 34 l/min).

HEAT

OFF

VACUUM

OFF

DESOLDERING PROCEDURE

Depending on their size, the protectors and

extractors are grouped on the console in three

colours - yellow, orange and red - like the

temperature and air-flow regulating scales on the

front panel of the station. This means that, according

to the extractor size, we would recommend air-flow

and temperature selection to match colour codes.

We would also recommend the use of the nozzles

of larger diameter, reserving the smallest one

(diam. 4 mm) for desoldering small components

such as resistors, condensers and the like, bearing

in mind that with this small nozzle the concentration

of heat is greater and care must be taken to avoid

burning the printed circuit; we recommend keeping

below a temperature of 350 °C and air flow of 6.

Depending on the size of the integrated circuit to

be desoldered, you will have to use:

A)Protector + trípod

B) Extractor

C)Tripod

A)Protector + tripod:

- Select protector and tripod size in function of

the IC to be desoldered and place it over the

component.

- Use the VACUUM button to start the suction

pump and then fit the tripod. Press the sucker

down until it sticks onto the component.

ENGLISH

- Fit the extractor and press the sucker down until

it sticks onto the component.

- Use the pedal to start the hot-air generator,

directing it with a circular movement at the

component terminals and taking care to distribute

the heat evenly.

- When the soldering flux turns liquid the extractor

will automatically lift the component.

- Use the pedal to start the hot-air generator,

directing it with a circular movement at the

component terminals and taking care to

distribute the heat evenly.

- When the soldering flux turns liquid the extractor

will automatically lift the component.

B)Extractor:

- Select extractor size in function of the IC to be

desoldered. Use the VACUUMVACUUM

VACUUMVACUUM

VACUUM button to start

the suction pump.

ENGLISH

There are different models of protectors and

extractors as accessories.

The measurements of all the extractors and

protectors are given on page 34 of instructions

manual.

C)Tripod:

For small components for which an extractor

cannot be used, we recommend use of tripod 20

Ref. 0932050, as shown in the figure.

Use the tripod 40 Ref. 0932250 for larger integrated

circuits.

SOLDERING PROCEDURE

1 After desoldering the component, any solder

left on the printed circuit should be removed

using a desoldering station. We recommend

one of our stations, the RP 5100, the RA 5150

or the TA 5120 station.

2 Place the component or printed circuit.

3 When the component is correctly placed,

solder its pins.In the case of integrated circuits

of the Flat Pack type, first solder one pin of

every IC angle to fix it in place in the circuits.

4 Apply Flux FL9582 in pads and leads.

5 Solder the remaining pins. For that, we

recommend you use our soldering station,

the Advanced Series, which has 2 models

of irons.

ENGLISH

Soldering Iron 2010 for great precision tasks,

like SMD solders, etc.

Soldering Iron 2045 for general soldering

tasks in professional electronics.

These soldering irons have a wide range of

cartridges with different models of tips. The

cartridge 2045-009 and 2045-010 are

specially designed for soldering SMD circuits

of the QFP and PLCC types.

Solder wire with a diameter of between 0.5 and

0.7 mm should be used.

6 Depending on the nature of the component to

be soldered, use soldering paste together

with our hot air station JE 6050, which gives

very accurate air-flow regulation, between

1 and 9 l/min.

OPERATING INCIDENTS

The suction cup does not adhere to the

component.

Deficient aspiration, Vacuum.

1 Verify if the suction cup is well placed and in

perfect condition.

2 Verify the filters at the entrance of the pump,

and change them if dirty or obturated, therefor:

Disconnect the filter plug tube. Unscrew the

plug and remove the gasket.

Remove the three paper filters, throw away the

dirty ones and replace with new ones.

Insert the three filters and the gasket in this order;

screw-up the cover and connect the tube.

Check for air tightness.

Error messages

Whenever the ERR message appears, the

equipment turns itself off completely.

The following messages are displayed:

- BLANK SCREEN

Power failure.

Check for blown fuses.

- ERR 1

The temperature will not rise.

Possible causes: heating element open or blown

fuse.

- ERR 2

The temperature is rising out of control.

Possible causes: shorted triac or insufficient

airflow.

- ERR 3

No reading from the thermocouple.

Possible cause: open thermocouple.

- ERR 4

Erratic readings from the thermocouple.

Possible causes: the thermopar or its

connections are in poor condition.

ENGLISH

JBC reserves the right to make technical changes without

prior notification.

- ERR 5

Inability to save information to, or retrieve

information from, the permanent E2ROM

memory.

- ERR 6

Insufficient air flow which causes an excesive

rise of the heating temperature.

Before recuperating this type of error you must

wait until the temperature goes down.

Possible causes: leaking or blocked air conducts

or faulty air pump.

To recuperate any of these errors actuate the

general switch at the back of the station, the

pedal should not be pushed at this moment.

ESPAÑOL

Agradecemos la confianza depositada en JBC al adquirir esta estación. Ha sido

fabricada con las más estrictas normas de calidad para prestarle el mejor servicio.

Antes de poner en marcha el aparato, recomendamos leer con atención las

instrucciones que a continuación se detallan.

CARACTERISTICAS

La JT 6040 es una estación generadora de aire

caliente, destinada a trabajos de reparación de

circuitos electrónicos, con componentes de

tecnología SMD de cualquier tamaño.

-JT 6040 230V 50Hz: Ref. 6040200

-JT 6040 115V 60Hz: Ref. 6040100

Composición de la estación

- Unidad de Control con calefactor 700 W

- Soporte calefactor JT 1800 Ref. 0930180

- Soporte para extractores Ref. 0932845

- Conjunto de 5 protectores (Fig. 1, pág. 34)

- Conjunto de 5 extractores (Fig. 2, pág. 34)

- 2 trípodes para los protectores (Fig. 1, pág. 34)

- Conjunto de 4 ventosas Ref. 0930110

- 3 Boquillas

Para facilitar la extracción de las boquillas el

soporte del calefactor dispone de un útil

especial (Fig 3, pág. 34).

- Tubo aspiración con conectores Ref. 0932330

- Pedal con cable y conector Ref. 0964551

- Filtros de recambio Ref. 0966689

- Manual de instrucciones Ref. 0935400

Datos técnicos de la Unidad de Control

- Selección temperatura entre 150 y 450°C.

- Precisión de la temperatura seleccionada ±5%.

- Regulación del caudal de aire de 6 a 34 l/min.

- Potencia máxima de la estación 750W.

- Cumple la normativa CE sobre seguridad

eléctrica, compatibilidad electromagnética y

protección antiestática.

- Peso del equipo completo 6,2 kg.

ESPAÑOL

PROCESO PARA DESOLDAR

Los protectores y extractores, dependiendo de

su tamaño, están agrupados en el pupitre en

tres colores, amarillo, naranja y rojo al igual que

las escalas de regulación de temperatura y

caudal de aire. Aconsejamos hacer coincidir los

colores de los protectores y extractores con los

de las escalas de regulación.

Recomendamos utilizar las boquillas de mayor

diámetro y reservar la mas pequeña (ø4mm) para

la desoldadura de pequeños componentes como

resistencias, condensadores, etc, téngase en

cuenta que con esta boquilla la concentración de

calor es mayor, por lo que para evitar quemar el

circuito impreso, aconsejamos no sobrepasar la

temperatura de 350 °C y el caudal de aire de 6.

Dependiendo del tamaño del circuito integrado

a desoldar, deberá utilizar:

A)Protector + trípode

B) Extractor

C)Trípode

A)Protector + trípode:

- Seleccione el tamaño de protector y trípode en

función del IC a desoldar y colóquelo sobre el

componente.

- Ponga en marcha la bomba de aspiración

mediante la tecla VACUUM y coloque el

trípode. Presione la ventosa hasta que quede

adherida al componente.

FUNCIONAMIENTO

Puesta en marcha

Accione el interruptor situado en la parte

posterior de la unidad de control.

Seguidamente se visualizará la versión del

software e inmediatamente aparecerá la

pantalla OFF.

Descripción de los mandos

-PEDAL:

Activa la producción de aire caliente mientras

se mantiene accionado.

Cuando se deja de presionar, el sistema

retorna a OFF, pero la turbina continua

funcionando hasta que la temperatura del

aire es inferior a 100 °C.

-TECLAS:

Tiene la misma función que el pedal.

A cada pulsación, se activa o desactiva la

bomba de aspiración.

-MANDOS:

TEMPERATURE

SELECTION

Permite seleccionar la temperatura entre

150 y 450°C.

El display indica la temperatura real

del aire cuando el aparato esta en

funcionamiento.

AIR FLOW

REGULATION

Permite regular el caudal de aire en una

escala de 1 a 10, equivalente a un mínimo de

6 l/min, y un máximo de 34 l/min.

HEAT

OFF

VACUUM

OFF

ESPAÑOL

- Mediante el pedal ponga en marcha el

generador de aire caliente, dirigiéndolo

con un movimiento circular a los terminales

del componente, procurando repartir el

calor de una forma homogénea.

- Cuando la soldadura pase al estado liquido,

el extractor levantará automáticamente el

componente.

B)Extractor:

- Seleccione el tamaño del extractor en función

del IC a desoldar. Ponga en marcha la bomba

de aspiración mediante la tecla VACUUM.

- Coloque el extractor y presione la

ventosa hasta que quede adherida al

componente.

- Mediante el pedal ponga en marcha el

generador de aire caliente, dirigiéndolo con

un movimiento circular a los terminales del

componente, procurando repartir el calor de

una forma homogénea.

- Cuando la soldadura pase al estado liquido,

el extractor levantará automáticamente el

componente.

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