Jupiter Avionics JA72-006 Bedienungsanleitung

Rev B Page i

JA72-005 Glove Box with USB Charger

JA72-006

Glove Box with USB Charger

Installation and Operating Manual

Rev. B

Jupiter Avionics Corporation

1959 Kirschner Road

Kelowna BC

Canada V1Y 4N7

Tel: +1 778 478 2232

Toll-Free: 1 855 478 2232

www.jupiteravionics.com

JA72-006 Glove Box with USB Charger

Installation and Operating Manual

Rev B Page ii

Jupiter Avionics Corporation (JAC) permits a single copy of this manual to be printed or downloaded for the express

use of an installing agency. Any such electronic or printed copy of this manual must contain the complete text of this

above, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any

storage medium for any purpose without the express prior written consent of JAC.

RECORD OF REVISIONS

Revision

Rev Date

Description

ECR

Oct 2013

Initial release, Serial number 1001 and higher.

2488

Feb 2014

Change Certification Statement

2493

Prepared:

MPB

Checked:

Approved:

IMPORTANT:

Information in this document is subject to change without notice.

To confirm the current revision status of this manual, visit the JAC website:

www.jupiteravionics.com

JA72-006 Glove Box with USB Charger

Installation and Operating Manual

Rev B Page iii

Table of Contents

SECTION 1 - DESCRIPTION...........................................................................................................................................1

1.1 System Overview..............................................................................................................................................1

1.2 Features Overview............................................................................................................................................1

1.3 Inputs and Outputs ...........................................................................................................................................1

1.3.1 Inputs........................................................................................................................................................1

1.3.2 Bi-Directional Ports...................................................................................................................................1

1.3.3 Output.......................................................................................................................................................1

1.4 Specifications....................................................................................................................................................1

1.4.1 Electrical Specifications............................................................................................................................1

1.4.2 Mechanical Specifications ........................................................................................................................2

1.4.3 Environmental Specifications ...................................................................................................................2

1.4.4 Flammability of Materials..........................................................................................................................2

SECTION 2 – INSTALLATION........................................................................................................................................3

2.1 Introduction.......................................................................................................................................................3

2.2 Continued Airworthiness...................................................................................................................................3

2.3 Unpacking and Inspecting Equipment..............................................................................................................3

2.3.1 Warranty .......................................................................................................................................................3

2.4 Installation Procedures.....................................................................................................................................3

2.4.1 Installation Limitations ..................................................................................................................................3

2.4.2 Cabling and Wiring .......................................................................................................................................3

2.4.3 Mechanical Installation .................................................................................................................................4

2.4.6 Post Installation Checks ...............................................................................................................................4

2.5 Installation Kit ...................................................................................................................................................4

2.5.1 Recommended Crimp tools......................................................................................................................4

2.6 Installation Drawings.........................................................................................................................................4

SECTION 3 – OPERATION.............................................................................................................................................5

3.1 Introduction.......................................................................................................................................................5

3.2 Front Panel Connectors....................................................................................................................................5

3.2.1 USB POWER OUTPUT 5V/2A.................................................................................................................5

3.2.2 AUDIO I/O.................................................................................................................................................5

3.3 Compatibility .....................................................................................................................................................5

Appendix A - Installation Drawings........................................................................................................................... A1

A1 Introduction.....................................................................................................................................................A1

A2 Installation Drawings.......................................................................................................................................A1

Appendix B - Certification Documents...................................................................................................................... B1

B1 Airworthiness Approval...................................................................................................................................B2

B2 Instructions for Continued Airworthiness........................................................................................................B2

B3 Environmental Qualification Form ..................................................................................................................B3

Rev B Page 1

JA72-006 Glove Box with USB Charger

SECTION 1 - DESCRIPTION

1.1 System Overview

The JA72-006 Glove Box with USB Charger allows the aircraft owner /operator to use an unused portion of the

instrument panel for storage. The interior of the glove box has a soft, high friction finish to minimize noise and

movement due to vibration.

A USB 2.0 Type A receptacle is provided to supply 5 Vdc power up to 2 Amps.

A 3.5mm stereo jack is also provided to enable music players to be connected to the aircraft's audio system.

The JA72-006 uses a 6 Dzus high aperture. Other heights and a non-USB version are available.

1.2 Features Overview

The JA72-006 is painted in a baked-on flat black urethane finish to resist scratches and nicks during use.

1.3 Inputs and Outputs

Refer to the JA72-006 connector map for the mating connector designators and contact assignments for the input and

bi-directional signals.

1.3.1 Inputs

Name

Qty

Type

D+ and D-

Charge sense

POWER INPUT

+ 28 Vdc power

SPARE

Spare

1.3.2 Bi-Directional Ports

Name

Qty

Type

AUDIO LEFT, AUDIO RIGHT

Audio I/O connector, audio

RESERVED

Audio I/O connector, reserved

AUDIO LEFT, AUDIO RIGHT

Main connector, audio

RESERVED

Main connector, reserved

1.3.3 Output

Name

Qty

Type

+5VDC

USB power output

1.4 Specifications

1.4.1 Electrical Specifications

Power Input

Primary nominal voltage 28.0 Vdc

Maximum voltage 32.2 Vdc

Minimum voltage 22.0 Vdc

Emergency voltage 18.0 Vdc

Power Input - Off ≤ 14 Vdc

JA72-006 Glove Box with USB Charger

Installation and Operating Manual

Rev B Page 2

Overvoltage ≥ 42 Vdc for ≥ 5 min

Input current at 28 Vdc ≤ 0.7 A

1.4.1.1 +5V Output Performance

Output rated current 2.00 A

Output rated voltage +5 Vdc ± 12 %

Output capable of ≥110 % of rated power for ≥ 2h

Regulation ≤ 12 %

Ripple ≤ 280 mVrms

Short circuit ≥ 1 min

Dielectric strength Not Applicable

1.4.2 Mechanical Specifications

Height 2.24 in [56.9 mm] maximum

Behind panel depth (not including connectors) 5.52 in [140.2 mm] maximum

Width 5.75 in [146.1 mm] maximum

Weight 1.01 lbs [0.46 kg] maximum

Enclosure: 5052-H32 aluminum; brushed

texture and conversion coating

Internal Finish Flat Black Urethane Paint with

Soft Touch coating

Faceplate 6061-T651 Aluminum with flat black

urethane paint; white legends

Connectors (3): J1 Main One 9-pin D-Sub male, V5 locking

J2 Audio I/O One 4 pole 3.5mm jack

J3 USB One USB Type A Female

Mounting 4 Dzus fasteners

Bonding ≤2.5 mΩ

Installation kit part number INST-JA72

1.4.3 Environmental Specifications

The JA72-006 Glove Box with USB Charger has been tested to the environmental conditions listed below.

Environmental categories are listed in the Environmental Qualification Form in Appendix B of this manual.

Temperature:

Operating -45 °C to +70 °C

Ground Survival -55 °C to +85 °C

Altitude 50,000 ft

Humidity Cat A (48 hours)

Shock, Crash Safety 15 g, 30 g for 11 ms

1.4.4 Flammability of Materials

The JA72-006 complies with the requirements of RTCA/DO-160G Sec 26.3.3 "Flammability", through equivalent

flammability testing of materials and the Small Parts Exemption.

Rev B Page 3

JA72-006 Glove Box with USB Charger

CAUTION: The power input circuitry of the unit may be damaged if the installation does not

conform to the wiring instructions in this manual.

SECTION 2 – INSTALLATION

2.1 Introduction

This section contains unpacking and inspection procedures, installation information, and post-installation checks.

2.2 Continued Airworthiness

Maintenance of the JA72-006 is on condition only. Scheduled inspection and/or periodic maintenance of this unit is

not required.

2.3 Unpacking and Inspecting Equipment

Unpack the equipment carefully. Check for shipping damage and report any problems to the relevant carrier. Confirm

that the Authorized Release Certificate or Certificate of Conformance is included. Complete the on-line warranty card

from the Jupiter Avionics Corporation (JAC) website – www.jupiteravionics.com/warranty.

2.3.1 Warranty

All products manufactured by JAC are warranted to be free of defects in workmanship or performance for 2 years

from the date of installation by an approved JAC dealer or agency. This warranty covers the cost of all materials and

labour to repair or replace the unit, but does not include the cost of transporting the defective unit to and from JAC or

its designated warranty repair centre, or of removing and replacing the defective unit in the aircraft. This warranty

does not cover failures due to abuse, misuse, accident, or unauthorized alteration or repairs.

THIS WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER. If the on-

line warranty card is not completed, the product will be warranted from the date of manufacture.

Contact JAC for return authorization, and for any questions regarding this warranty and how it applies to your unit(s).

JAC is the final arbiter concerning warranty issues.

2.4 Installation Procedures

2.4.1 Installation Limitations

Those installing the JA72, on or in a specific type or class of aircraft, must determine that the aircraft installation

conditions. The JA72 may be installed only by following the applicable airworthiness requirements.

2.4.2 Cabling and Wiring

All wire shall be selected in accordance with the original aircraft manufacturer’s maintenance instructions, or AC43.13-

1B Change 1, Paragraphs 11-76 through 11-78. Unshielded wire types shall qualify to MIL-W-22759 as specified in

AC43.13-1B Change 1, Paragraphs 11-85, 11-86, and listed in Table 11-11. For shielded wire applications, use Tefzel

MIL-C-27500 shielded wire with tag ring or equivalent (for shield terminations) to make the most compact and easily

terminated interconnect. Follow the Connector Map in Appendix A of this manual.

Allow 3” from the end of the shielded wiring to the shield termination to allow the connector hood to be easily installed.

Refer to the Interconnect drawing in Appendix A of this manual for shield termination details. Note that this unit has a

‘clamshell’ hood that is installed after the wiring is complete.

JA72-006 Glove Box with USB Charger

Installation and Operating Manual

Rev B Page 4

Maintain wire segregation and route wiring in accordance with the original aircraft manufacturer’s maintenance

instructions.

Unless otherwise noted, all wiring shall be a minimum of 24 AWG, except power and ground lines, which shall be a

minimum of 20 AWG. Refer to the Interconnect drawing for additional specifications. Check that the ground

connection is clean and well secured, and that it shares no path with any electrically noisy aircraft accessories such

as blowers, turn-and-bank instruments, or similar loads.

2.4.3 Mechanical Installation

The JA72-006 can be mounted in any attitude and location with adequate space for the front panel and sufficient

clearance for the connector and wiring harness. It requires no direct cooling.

2.4.6 Post Installation Checks

2.4.6.1 Voltage/Resistance checks.

Do not attach this unit until the following conditions are met:

a) Check P1 pin 1for +28 Vdc relative to ground.

b) Check P1 pin 6(power ground) for continuity to ground (less than 0.5 Ω).

c) Check P1 pin 7 (chassis ground) for continuity to ground (less than 0.5 Ω).

d) Check all pins for shorts to ground or adjacent pins.

2.4.6.3 Power on Checks.

Power up the aircraft’s systems and confirm normal operation of all functions of the JA72. Refer to

Section 3 (Operation) for specific operational details.

When all performance checks are satisfied, complete the necessary regulatory documentation before releasing the

aircraft for service. Refer to Appendix B.

2.5 Installation Kit

The kit required to install this unit is not included with the unit.

The installation kit (Part # INST-JA72) consists of the following:

Quantity Description JAC Part #

1 D-Sub 9-pin connector, hood and 9 crimp pins CON-3420-0009

1 JA72 Assembly Notes, Installation Kit DOC-INST-JA72

2.5.1 Recommended Crimp tools

Connector Type

Hand crimp tool

Positioner

Insertion/extraction tool

Positronic

9507

9502-3

M81969/1-04

Positronic

AFM8 (Daniels)

M22520/2.08 KB-1

2.6 Installation Drawings

The drawings and documents required for Installation can be found in Appendix A of this manual.

Rev B Page A5

JA72-006 Glove Box with USB Charger

CAUTION: Attempting to connect an incompatible plug or device could damage the JA72, the

attached device, or both.

Note: This port is not designed to be used for data transfer.

SECTION 3 – OPERATION

3.1 Introduction

This section contains the operating instructions for the JA72-006.

The JA72-006 provides a useful storage space with the added benefits of storing and charging a phone or other

device, and connecting a music player or other audio input to the aircraft audio system. The interior of the glove box

has a soft, high friction finish to minimize noise and movement due to vibration.

The JA72-006 uses a 6 Dzus high panel height. Other heights and a non-USB version are available.

3.2 Front Panel Connectors

The JA72-006 has two front panel connectors: the USB Power output, and the Audio Input/Output jack.

3.2.1 USB POWER OUTPUT 5V/2A

The Power Output is a USB Type A connector.

This connector is provided to supply 5 Vdc up to 2 Amps for charging cell phones and similar devices.

3.2.2 AUDIO I/O

The Audio I/O jack provides a stereo audio input or output when the interconnect is wired to appropriate audio

equipment. It accepts a 3 pole 3.5mm stereo plug with a slim diameter connector housing.

3.3 Compatibility

If in doubt regarding compatibility of a specific item, contact Jupiter Avionics (www.jupiteravionics.com).

USB Power

Output

Audio

Input/Output

Rev B Page A1

JA72-006 Glove Box with USB Charger

Installation and Operating Manual

Appendix A - Installation Drawings

A1 Introduction

The drawings necessary for installation and troubleshooting of the JA72-006 Glove Box with USB Charger are in this

Appendix, as listed below.

A2 Installation Drawings

DOCUMENT Rev

JA72-006 Connector Map B

JA72-006 Interconnect B

JA72-006 Mechanical Installation A

JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT

TITLE

APPROVED

PREPARED

CHECKED

L00N3

NCAGE CODE PART NO. SHEET

DOC NO.

Glove Box with USB Charger

P1, P2 and P3 Connector Map

JA72-006 1/1

JA72-006 Connector Map Rev B.dwg

TAT

1 2 3 4 5

6 7 8 9

POWER INPUT

SPARE

AUDIO RIGHT HI

AUDIO LEFT HI

RESERVED

POWER GROUND

CHASSIS GROUND

AUDIO RIGHT LO

AUDIO LEFT LO

9 PIN FEMALE DMIN

MATING CONNECTOR

VIEW IS FROM REAR OF MATING CONNECTOR

USB TYPE A MALE

MATING CONNECTOR

+5V

D+

D-

4 3 2 1

View is from front of mating connector

3 POLE OR 4 POLE MALE 3.5mm

MATING CONNECTOR

3rd Ring / PIN 4: RESERVED

1st Ring / PIN 2: AUDIO RIGHT HI

2nd Ring / PIN 3: AUDIO LO

TIP / PIN 1: AUDIO LEFT HI

View is from side of mating connector

Audio I/O Connector

USB Connector

GROUND

Main Connector

View is from side of mating connector

JAC

11-28-13

JAC

KDV

11-28-13

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