Kargo Master 4064M Bedienungsanleitung

Installation Guide

4064M

Kargo Master

Rancho Cordova, CA 95742

800-343-7486

CustomerService@KargoMaster.com

DATE: ______________

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 1

Install Instructions –4064M

*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,

INSTALLING, AND USING THIS PRODUCT*

Warning

Always check for wires, fuel tanks and lines, brake lines and other important vehicle

functionality items prior to drilling and installing all products.

Tools Needed

3/8” Wrench and Socket

7/16” Wrench and Socket

Phillips Driver

25/64”Drill Bit

Table of Contents

Parts List ................................................................................................................................... 2

Hardware List ........................................................................................................................... 3

Step 1 Bolt Wings to Partition .................................................................................................. 4

Step 2 Install Floor Mounts ...................................................................................................... 5

Step 3 Prepare “B”Pillar .......................................................................................................... 5

Step 4 Install Wings .................................................................................................................. 6

Step 5 Install Partition .............................................................................................................. 7

Step 6 Install Top Wing ............................................................................................................ 7

Step 7 Attach Top Wing ........................................................................................................... 8

Before You Begin

•Read all instructions

•ENSURE SAFETY BEFORE DRILLING OR CUTTING

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2

Install Instructions –4064M

Parts

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3

Install Instructions –4064M

Hardware

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 4

Install Instructions –4064M

Step 1 –Bolt Wings To Partition

•Place both passenger side wing (B) and driver

side wing (C) in orientation shown with

reference to the partition.

•Bolt together using a 1/4"-20 x .625”flanged

HH (12) and a 1/4”-20 flanged nyloc nut (7).

•Repeat 1 more time as shown.

•Leave bolts snug tight to allow movement until

partition is placed into vehicle.

•The wings will be removed in order to install in

vehicle.

•Repeat on both sides.

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Install Instructions –4064M

Step 2 –Install Floor Mounts

•Open slider of van, towards the front on the

floor will be a D-Ring and allen head bolt.

•Remove D-Ring and bolt in the floor in the

locations shown.

•Place 1/4" carriage bolts underneath the two

slots at the end of each floor mount bracket

(D&E).

•Place both floor mounts into van. Align with

D-Ring and bolt that is in the floor. Replace

D-Ring and bolt.

•Snug Tighten, But allow movement.

Drivers Side (4064M-00-003-Mirror)

Passenger Side (4064M-00-003)

Step 3 –Prepare “B” Pillar

•Place assembled partition with

wings into van. The bottom of the

partition will sit on top of the 1/4"

carriage bolts from Step 2.

•Have the holes in the partition on

the passenger side and the wings

towards the “B” pillar.

VIEW FROM REAR OF VAN

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Install Instructions –4064M

Step 3 –Prepare “B” Pillar Con’t

•Align and square partition to your liking.

•Press wings firmly against “B” pillar.

•Mark holes along each wing (3x each) and the

outer edge of the wing along each “B” pillar.

•Remove partition with wings from van.

•Prior to drilling or cutting, pry plastic away to

expose underside, ENSURE IT IS SAFE TO DRILL.

•Cut away plastic on “B” pillar to expose

corresponding holes along the metal “B” pillar.

•Option 1, Use a 1” holesaw where holes were

marked.

•Option 2, Cut along edge of wing to expose

more of the metal “B” pillar. This option tends

to make for an easier installation.

Step 4 –Install Wings

•Locate the holes that

correspond with the wings

along the metal “B” pillar.

These holes will be where

the arrows are shown in

Step 3.

•Drill these 3 holes on each

pillar using a 25/64” bit.

•Install RivNut.

•Bolt wings to previously

installed RivNuts using 1/4"

x 1.5” or 2” HH (1 or 2),

1/4" lock washer (4), 1/4"

flat washer (5), two 3/8"

spacers (8) and a retaining

washer (6) in the order

shown.

•Repeat on both sides, for a total of 6x.

•Snug Tighten, But allow movement.

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Install Instructions –4064M

Step 5 –Install Partition

•Place partition back into van.

•Set on top of 1/4” carriage bolts (3)

protruding through the floor mount brackets

(D&E)

•Align and bolt both sides of partition with

previously installed wings using 1/4"-20 x

.625” flanged HH (12) and a 1/4”-20 flanged

nyloc nut (7). Similar to Step 1.

•Repeat for all slots on both wings for a total

of 8x.

•Bolt the bottom of the

parititon to the carriage bolts

using 1/4”-20 flanged nyloc

nuts (7). Repeat for a total of

4x.

•Snug Tighten, but allow

movement.

Step 6 –Install Top Wing

•Install top wing onto the top of the partition.

•The panel will extend towards the rear of the van.

•Bolt top wing (A) to partition using 1/4"-20 x .625” flanged HH (12) and 1/4”-20 flanged nyloc

nuts (7). Repeat for a total of 6x.

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 8

Install Instructions –4064M

Step 7 –Attach Top Wing

•Along the roof of the van will be a cross support near the slot end of the top panel.

•Along the cross support, near the slots there will be squares cut into the cross support.

•Push plastic nut clip (9) into these squares.

•Press top wing firmly against cross support.

•Screw through the top wing into the nut clips using #12 pan head screw (10).

•Repeat for a total of 4x.

Square and align partition to your liking.

Tighten all bolts from previous steps.

Your installation is now complete.

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