Kimo DP500 Bedienungsanleitung

Installation and operating instructions

portable dew point meters

DP500

Foreword

Dear customer,

thank you very much for deciding in favor of the DP 500. Please read this installation

and operation manual carefully before mounting and initiating the device and follow

our advice. A riskless operation and a correct functioning of the DP 500 are only

guaranteed in case of careful observation of the described instructions and notes

DP500

Table of Contents

1 SAFETY INSTRUCTIONS......................................................................................................................................5

2 APPLICATION AREA..............................................................................................................................................6

3 TECHNICAL DATA..................................................................................................................................................7

4 INSTALLATION AND MEASUREMENTS...............................................................................................................8

4.1 Measu ement with measu ing chambe , connection via plug nipple....................................................................................8

4.2 Measu ement without measu ing chambe , connection via exte nal th ead G1/2’’...............................................................8

4.3 Dew point measu ing at synthetic g anules -d ies................................................................................................................ 9

5 MAINTENANCE......................................................................................................................................................9

6 CALIBRATION/ ADJUSTMENT..............................................................................................................................9

7 CABLE CROSS SECTION.....................................................................................................................................9

7.1 Senso ci cuit points/Output signal:...................................................................................................................................... 9

8 DP 500 OPERATION............................................................................................................................................10

8.1 Keypad............................................................................................................................................................................... 10

8.1.1 On andOff button........................................................................................................................................................ 10

8.1.2 B ightness buttons...................................................................................................................................................... 10

8.1.3 Sc eenshot-Button...................................................................................................................................................... 10

8.1.3.1 Sto ing Sc eenshot................................................................................................................................................................ 10

8.1.3.2 Expo t Sc eenshots................................................................................................................................................................ 11

8.2 Touchpanel......................................................................................................................................................................... 12

8.3 Main menu (Home)............................................................................................................................................................ 13

8.3.1 Initialization................................................................................................................................................................. 13

8.3.2 Main menu.................................................................................................................................................................. 14

8.3.2.1 Settings.................................................................................................................................................................................. 15

8.3.2.1.1 Passwo d-Settings......................................................................................................................................................... 15

8.3.2.1.2 Senso -settings.............................................................................................................................................................. 16

8.3.2.1.2.1 Settings inte nal Dewpoint-Senso .......................................................................................................................... 17

8.3.2.1.2.1.1 Definition of the System p essu e ( elative p essu e value).............................................................................17

8.3.2.1.2.1.2 Definition of Refe ence p essu e (absolute p essu e value)............................................................................ 18

8.3.2.1.2.2 Choice of the senso type....................................................................................................................................... 18

8.3.2.1.2.3 Name the measu ement data and define the decimal places.................................................................................. 20

8.3.2.1.2.4 Reco ding measu ementdata.................................................................................................................................. 21

8.3.2.1.2.5 Ala m-Settings ( Ala m Popup)................................................................................................................................ 21

8.3.2.1.2.6 Mo e Settings (scale analogue output)................................................................................................................... 22

8.3.2.1.2.7 Dew Point Senso of type CS-Digital...................................................................................................................... 24

8.3.2.1.2.8 Label and setting the desc iption fields................................................................................................................... 24

8.3.2.1.2.9 Type 0 - 1/10/30 Volt and 0/4 – 20 mA.................................................................................................................... 27

8.3.2.1.2.10 Type PT100x and KTY81...................................................................................................................................... 29

8.3.2.1.2.11 Type Pulse (Pulse ation)...................................................................................................................................... 30

8.3.2.1.2.12 Type„No Senso “.................................................................................................................................................. 31

8.3.2.1.3 Data logge Settings....................................................................................................................................................... 33

8.3.2.1.4 Device Settings.............................................................................................................................................................. 37

8.3.2.1.4.1 Language............................................................................................................................................................... 37

8.3.2.1.4.2 Date &Time............................................................................................................................................................ 37

8.3.2.1.4.3 SD-Ca d................................................................................................................................................................. 38

8.3.2.1.4.4 System update....................................................................................................................................................... 38

8.3.2.1.4.4.1 Save System Settings..................................................................................................................................... 39

8.3.2.1.4.4.2 Check fo new Softwa e updates (USB).......................................................................................................... 39

8.3.2.1.4.4.3 Resto e System Settings................................................................................................................................. 40

8.3.2.1.4.5 Facto y Reset......................................................................................................................................................... 41

8.3.2.1.4.6 Calib ate touch-sc een............................................................................................................................................ 42

8.3.2.1.5 Set backlight.................................................................................................................................................................. 42

8.3.2.1.6 Cleaning......................................................................................................................................................................... 43

8.3.2.1.7 System-Status................................................................................................................................................................ 43

8.3.2.1.8 About DP 500................................................................................................................................................................. 43

8.3.2.2 Cha t...................................................................................................................................................................................... 44

8.3.2.3 Cha t / Real time values......................................................................................................................................................... 47

8.3.2.4 Channels............................................................................................................................................................................... 49

8.3.2.4.1 Min/Max Function........................................................................................................................................................... 49

8.3.2.5 Real time values.................................................................................................................................................................... 50

DP500

8.3.2.6 Ala m ove view...................................................................................................................................................................... 51

8.3.2.7 Expo t Data............................................................................................................................................................................ 51

DP500

1Safety instructions

Please check whether this manual corresponds with the device type

Please attend to all notes indicated in this instruction manual. It contains essential information

which has to be followed during installation, operation and maintenance. Therefore this

instruction manual has to be read categorically by the technician as well as by the responsible

user/qualified personnel before installation, initiation and maintenance.

This instruction manual has to be available at any time at the operation site of the DP 500.

Regional and national regulations respectively, have to be observed in addition to this

instruction manual if necessary.

In case of any obscurities or questions with regard to this manual or the instrument please

contact Kimo.

Warning!

Supply voltage!

Contact with supply voltage carrying non-insulated parts may cause an electric shock

with injury and death

Measures:

• Note all applicable regulations for electrical installations (e. g. VDE 0100)!

•Carry out maintenance only in strain less state!

• All electric works are only allowed to be carried out by authorized qualified personnel.

Warning!

Inadmissible operating parameters!

Undercutting and exceeding respectively of limit values may cause danger to persons

and material and may lead to functional and operational disturbances

Measures:

• Make sure that the DP 500 is only operated within the admissible limit values indicated on the

type label.

• Strict observance of the performance data of the DP 500 in connection with the application.

• Do not exceed the admissible storage and transportation temperature.

Further safety instructions:

• Attention should also be paid to the applicable national regulations and safety instructions during

installation and operation.

• The DP 500 is not allowed to be used in explosive areas.

Additional remarks:

• Do not overheat the instrument!

• In case of mounting by screwing please use spanner flat (SW 7)!

• DP 500 is not allowed to be disassembled!

Attention!

Malfunctions at the DP 500 !

Faulty installation and insufficient maintenance may lead to malfunctions of the DP 500 /

DP 510 which may affect the measuring results and which may lead to

misinterpretations

DP500

2Application area

The new instruments DP 500 are the ideal portable service instruments for dew point measurement for

all types of driers down to -80°Ctd dew point

The 3.5” graphic display with touch screen makes the operation very easy..

The graphic indication of colored measuring curves is unique.

Ideal for measurement of the current dew point and for graphic indication of the dew point curve/the

switching behavior of the drier over a longer period of time.

Up to 100 million measured valued can be stored with date and measuring site name. The measured

data can be transferred to the computer via USB stick or USB cable.

A part from the internal dew point measurement one further optional sensor can be connected like for

example:

Pressure sensors

Flow sensors, VA 400/4 0

Temperature sensors Pt 100, 4.. 0 mA

Further dew point sensors

Effective power meters

Optional third-party sensors with the following signals:

0...1/10 V, 0/4... 0 mA, Pt100, Pt1000, pulse

Application ranges:

Compressed air: Examination of refrigeration,

membrane, adsorption driers

Technical gases: Residual moisture measurement

in gases like N , O and so on

Plastics industry: Examination of

granulate driers

Medical compressed air/breathing air

DP500

3Technical data

Colour screen 3.5“-Touch panel TFT transmissive, graphics, curves, statistics

Interfaces USB

Measuringranges -80…+50 °Ctd

- 0…+70 °C

0…100 % rF

Accuracy ± 0,5 °Ctd (-10…+50 °Ctd)

typical:. ± °Ctd

Humiditymeasurands g/m³, mg/m³, ppm V/V, g/kg, °Ctdatm, % rF

Response Time T95 -50°Ctd ---- -10°Ctd < 10 sec

-10°Ctd ---- -50°Ctd < 5 Minutes

Pressure range Mounting without measuring chamber: -1…50 bar Standard

Mounting with measuring chamber: : -1…16 bar

High pressure version up to 350 bar

Currents upply Internal rechargeable Li-Ion batteries charging time approx. 4 h

DP 500 operation:approx. 1 h,

Power supply unit 100 – 40 VAC/50 – 60 Hz, 1 VDC – 1A

Safety class , only for application in dry rooms

Dimensions 1 5 x 96 x 45 mm

Material PlasticPC/ABS

Weight 550 g

Operating temperature - 0...70°C measuring gas temperature

0... 50°C ambient temperature

Storage temperature - 0 bis +70°C

Optional Data Logger, Memory size GB SD memory card standard, optionally

up to 4 GB

EMC DIN EN 613 6

DP500

4Installation and measurements

We recommend the use of a measuring chamber!

4.1 Measurement with measuring chamber, connection via plug nipple

4. Measurement without measuring chamber, connection via external thread G1/2’’

1. Preparation of the measuring point

Let compressed air flow off at the sampling point before

measurement in order to remove condensate and particles.

This avoids a soiling of DP 500 and the measuring chamber.

Stagnant air leads to long adjustment times.

If condensate occurs at the measuring point please check the

compressed-air conditioning before measurement.

. Switch on DP 500 and wait until the initialization has been

finished.

Please observe the chapter "Operation".

3. Connect the measuring chamber screwed onto DP 500 with

the plug nipple coupling of the measuring point

4. Wait until the value in the display of DP 500 has stabilized.

Depending on the position of the measuring point this may take

up to 15 minutes.

5. Disconnect the measuring chamber from the plug nipple

coupling of the measuring point after measurement. Switch off

DP 500 if you do not want to carry out further measurements.

1. Preparation of the measuring point

Make sure that the measuring point is depressurized.

Please check the sampling point before measurement.

If condensate occurs at the measuring point you should check

the compressed-air conditioning before measurement.

. Screw the DP 500 (without mounted measuring chamber)

into the measuring point (with internal thread G1/ “). For

mounting you should use the spanner flat (SW 7)!

3. Switch on DP 500 and wait until the initialization has been

finished.

Please observe the chapter "Operation".

4. Charge the measuring point slowly with pressure.

5. Wait until the value in the display of DP 500 / DP 510has

stabilized. Depending on the position of the measuring point

this may take up to 15 minutes.

6. After measurement please drain the pressure slowly from the

measuring point.

7. Remove DP 500 from the measuring point. For demounting

the instrument you should use the spanner flat (SW 7)!

8. If you do not want to carry out further measurements please

switch off DP 500.

DP500

4.3 Dew point measuring at synthetic granules - dries

5Maintenance

Cleaning of thesensor

The sensor can be cleaned by careful swinging in distilled water or isopropanol.

Remark:

Do not touch the surface of the sensor pad.

Avoid mechanical impact to the sensor (e. g. by means of a sponge or a brush).

If the sensor is very polluted the only possibility will be an examination and maintenance by the

manufacturer.

6Calibration/ Adjustment

We recommend an annual calibration and if necessary adjustment of the measuring instrument at the

manufacturer.

Please observe the enclosed inspection certificate.

7Cable cross section

7.1 Sensor circuit points/Output signal:

AWG16 – AWG 8, cable cross-sections: 0,14 - 1,5 mm

Synthetic granules-dries usually work with a slight positive

pressure in the millibar range. Usein this application,witha slight

excess pressure, the measuring chamber forsynthetic granules

dryer.

Since the air temperature in the synthetic granules dryer is also

very high, the air supply from the synthetic granules dryer to the

measuring chamber via a correspondingly long PFA tube

(recommended length of 1- m), which serves as a cooling

section. Note that the measured air temperature in the DP 500

if possible remains below 40 ° C, otherwise please use a longer

PFA tube as a cooling section.

The supply of airinto the measuring chamberviaport A (air

input). On the air output, a PFA tube isconnectedwith a length

ofat least 80 cm. Thisprevents theback flow ofhumidambient

airbackinto the measuring chamber.

Air input

Air output

DP500

8DP 500 operation

The operation of the DP 500 by means of a keypad and a touch panel

8.1 Keypad

8 1 1 On andOff button

On-or Off switching by long press buttons.

8 1 2 Brightness buttons

With the button and the display brightness can be changed.

8 1 3 Screenshot-Button

By pressing the Screenshot-button the actual display content will be stored.

Storage is possible either to a USB Stick or on to the internal SD-card

8 1 3 1 Storing Screenshot

After pressing the Screenshot button a menu (see

left) appears where the storage target, USB Stick or

internal SD-card, could be selected.

The screens are stored as bitmap and the naming is

a consecutively number. For new every day a new

folder is created.

Folder definition : DJJMMTT

D=fix(for date)

JJ = year

MM= month

TT= day

Path: DEV0003/DP500/Bitmap

Example: first picture 10. September 013

\\DEV0003/P500/Bitmap/D130910/B00000.bmp

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