Kohler ENGLEFIELD CORNER CONTOUR PLUS Bedienungsanleitung

Engleﬁeld has a history of

making superb showers

and their popularity is

testament to their quality

and affordability.

It’s the details that

Engleﬁeld cares about

- from pioneering the

latest technology, to

innovative design, it’s all

to make your showering

experience the very best

it can be.

INSTALLATION

INSTRUCTIONS

•Flat Shower Wall

•Corner Contour PLUS

& Flat Bath Walls

1123738-F January 2020

Note: Bath and bath screen not included.

•

Side Recessed Shower Wall

•Corner Contour &

PLUS Shower Walls

DURACRYL WALL

CORNER CONTOUR PLUS CORNER CONTOUR

FLAT WALL

SIDE RECESSED WALL

BATH WALL

ENGLEFIELD

DURACRYL WALL INSTALLATION INSTRUCTIONS

Page 2

BEFORE YOU BEGIN

TOOLS AND MATERIALS REQUIRED

IMPORTANT

Read all instructions carefully before starting the installation to ensure the best

possible results. It is the responsibility of the installer to ensure that the installation

complies with council and local authority bylaws.

Before installing the liner, ensure the moulded feature is not obstructed.

•Corner Contour (and Plus) walls - there should be no plumbing fittings within 300mm of the corner.

•Side Recessed Walls - there should be no interference within 400mm of the corner on the side

that the moulded shelving egresses into the framing cavity.

Instructions, drawings, and diagrams contained in this manual present information available at the time of printing. Although every attempt

has been made to keep them up-to-date, Kohler Company reserves the right to implement product changes without further notice.

Use only recommended sealants and adhesives, suitable on acrylic and

acrylic capped ABS; unsuitable products may damage the Duracryl wall.

Tape measure Soft pencil

Drill

Drill bits

Caulking gun

Spirit level

Jigsaw (fine blade)

Fine toothed saw

Hole saw

BACKED-OFF CUTTING EDGE

IMPORTANT

ENGLEFIELD

INSTALLATION INSTRUCTIONS

Page 3

SEALANT & ADHESIVE

Small holes can be drilled with a twist drill, but the cutting edge MUST be backed off with an oil

stone (the sharp edge dulled). Large holes must be drilled with a hole saw.

Maximum drill size : 12 mm. Drill speeds: 6 mm x 1800 RPM ; 12 mm x 900 RPM.

If for any reason the Duracryl requires cutting, use a ﬁne tooth hacksaw and proceed with caution.

Edges can be smoothed with a second-cut ﬁle and medium-ﬁne sandpaper. If the surface of the

Duracryl happens to be damaged, it can be restored by polishing with an appropriate compound.

DRILLING AND CUTTING DURACRYL

16520A-0

16521A-SHP

16522A-0

16523A-SHP

Adhesive & sealant pack - 3 sided wall

liner for metallic/black framed showers.

Adhesive & sealant pack - 3 sided wall

liner for white framed showers.

The recommended adhesive and sealants are:

to adhere the

acrylic liner to the wallboard.

to seal the

acrylic liner to the shower tray or bath.

• Sika Shower Bond

• Sika Sikasil NG (White)

Usage: • 3 cartridges for 2 sided wall liners

• 4 cartridges for 3 sided wall liners

These are available in separate Adhesive &

Sealant Packs. Phone 0800 100 382 (NZ) or

1800 ENGLEFIELD (Australia) for stockists.

Each Pack contains enough adhesive/sealant

for a complete shower enclosure or shower

over bath installation.

Adhesive & sealant pack - 2 sided wall

liner for metallic/black framed showers.

Adhesive & sealant pack - 2 sided wall

liner for white framed showers.

DURACRYL WALL

The contents of these packs MUST NOT be

used to glue down the feet of shower trays.

ENGLEFIELD

INSTALLATION INSTRUCTIONS

Page 4

CONSTRUCTION REQUIREMENTS - TIMBER FRAME

1) For showers, identify the type of installation required and construct timber frame in accordance with

below. Englefield recommends installing double studs to fix the wall retainers to.

For the framing of bath tubs and

screens, please refer to the installation guide supplied with the product.

3) Check the fit of the wall liner

(and shelves if applicable)

into the wallboard as shown

in figure 4 below.

Fig. 3: Recommended Fig. 4: Check the fit of the wall (and

shelves) prior to applying adhesive

Timber Frame

for Shower Enclosure Installation

C DWALL BOARD

884 1164900 X 1200 X 900

750 X 900 X 750 739 864

984 9641000 X 1000 X 1000

884 864

900 X 900 X 900

900 X 750 X 900 885 747

D+2

-0

C+2

-0

B+2

-0

A+2

-0

A BWALL BOARD

984 9841000 X 1000 884 884

900 X 900

900 X 750 734 884

884 11841200 X 900

Fig.2: Corner (2 sided) Wall

Fig.1: Alcove (3 sided) Wall

Doublestuds

forshower

wallretainers

Doublestuds

forshower

wallretainers

Doublestuds

*Note: Dimensions

are to the finished

surface of wallboard.

*Note: See page 5 for framing & wall board

preparation for Side Recessed wall liners.

forshower

wallretainers

Doublestuds

forshower

wallretainers

150mm

The wall board surface must be flat & plumb.

The corner must be square.

Do not plaster, paint or seal the wall board.

Consult the tray/bath installation instructions for

any additional wallboard preparation, eg: notching.

IMPORTANT

A typical shower enclosure timber frame is shown in

2) Fix wall board to the studs.

DURACRYL WALL

ENGLEFIELD

INSTALLATION INSTRUCTIONS

Page 5

CONSTRUCTION REQUIREMENTS - SIDE RECESSED WALL

DURACRYL WALL

Fig. 5: Wallboard Preparation for Side Recessed Wall Liners

recess for shower tray

490mm

cutout full height

between nogs

400mm

(or full width between

studs at 400mm centres)

minimum 90mm

stud depth

recess for moulded

wall liner shelving

800mm

1600mm

1) For symmetrical shower enclosures (eg: 1000x1000 corner or 900x900x900 alcove), the acrylic

liner is reversible. Decide on which wall will have the shelving encroach the framing cavity space

and ensure there is no interference or obstructions (eg: plumbing, electrical wires, insulation).

2) Construct timber framing as shown in When paired with an Englefield Quick-Fit Low

Profile shower tray (60-70mm sill height), the Side Recessed Shower Wall Liner is designed to be

compatible with standard 90mm deep framing with vertical studs at 400mm or 600mm centres,

and horizontal nogs at 800mm and 1600mm centres from the floor level. It is recommended that

an additional nog be placed approximately 150mm up from the floor to assist with wallboard fixing.

3) Trial fit the wallboard and mark the cavities to be cut out to allow for the moulded shelving as

shown in figure 5.

4) Carefully cut the wallboard and fix to the studs.

ENGLEFIELD

INSTALLATION INSTRUCTIONS

Page 6

Adhesive line

DURACRYL WALL INSTALLATION

Tiling bead (upstand)

Bath wall liner

Fig.6: Cutting base protector

Fig.7: Mark and drill holes for plumbing

Fig.8: Positioning wall

Fig.9: Bath tub notching

Fig.10: Marking liner edge onto wall board

Ensure the shower tray or bath tub is installed

correctly, as detailed in the installation guide

supplied with the product. Peel back protective

ﬁlm of the tiling bead of shower tray or bath

in order to make a water tight seal possible.

Ensure the surface of tray or bath tub is

protected during installation, and no debris

can get into the waste hole. For bath tubs use

a drop cloth.

For shower trays, select appropriate size, then

cut base protector from back of shower tray

carton. Place it in shower tray as per figure 6.

Mark and drill holes required for outlet ﬁttings

as per figure 7.

NOTE: Follow the drilling and cutting

instructions from page 3.

Position wall in place. Check ﬁt to ensure wall

ﬁts squarely into corner as per figure 8. Tape

edges to hold into position.

Where necessary (bath) notch the edge of wall

Before marking, make sure the wall is pressed

ﬁrmly into the corner of wall.

With a soft pencil, mark around the perimeter of

the wall liner. This will be the basis for marking the

glue pattern as per figure 10.

1. PREPARING WALL AND SPACE

to fit over the tiling bead as shown in figure 9.

DURACRYL WALL

ENGLEFIELD

INSTALLATION INSTRUCTIONS

Page 7

Carefully measure and mark pattern on wall

board surface as shown in figure 11.

This pattern applies to:

NOTE: Measurements from edges, top and

base. All dimensions below are in millimeters.

• Flat shower walls

•Flat bath walls

• The flat sections of

moulded walls

DURACRYL WALL INSTALLATION CONT...

50 30

250

300 80

Adhesive Pattern

Pattern on wall board

Adhesive Pattern

Pattern on rear of wall liner Pattern on wall board Pattern on rear of wall liner

Wall Liner position

already marked

Tray recess Tray recess

CORNER

Fig.11: Adhesive pattern for Flat Walls

MARKING ADHESIVE PATTERN

For moulded shower walls, the pattern must be marked on both wall board and rear of Duracryl liner.

Refer to ﬁgures below for both patterns: • Corner Contour & Corner Contour PLUS Wall -

• Side Recessed Wall -

At this stage it is essential that the back side of the Duracryl wall and the surface of the wall board

are wiped clean with a damp cloth. This will ensure that all dust is removed from both surfaces and

provide a clean surface for the adhesive. Allow both surfaces to dry before adhesive application.

Fig.12: Adhesive pattern for Corner

Contour and Corner Contour PLUS Walls

50 30

410

450 80

Adhesive Pattern

wallboard

recess

wallboard

recess Packing Blocks

*Leave top block intact

to support the shelves.

*Carefully cut the lower

block to t around nog.

Wall Liner position

already marked

CORNER

Fig.13: Adhesive pattern for

Side Recessed Walls

Mark the pattern but do not

apply adhesive at this stage.

When applying adhesive

it is vital to leave gaps in the

bead to allow solvent curing.

IMPORTANT

figure 12

figure 13

Adhesive Pattern

30 30

80~100

Pattern on wall board

Adhesive

Pattern

Wall Liner position

already marked

Tray recess

CORNER

DURACRYL WALL

ENGLEFIELD

INSTALLATION INSTRUCTIONS

Prepare sealant and adhesive cartridges.

Cut nozzle on sealant and adhesive cartridges

as shown in below.

Pierce protective foil inside adhesive cartridge.

DURACRYL WALL INSTALLATION CONT...

Apply adhesive to wall board.

Do not use on previously painted, sealed,

ceramic or plastered walls.

Use only on the following substrates:

• Villaboard

• Fibre cement

• Plaster Board

Follow the pattern marked. Start at top working

your way down. Apply vertical pattern first then

ﬁll in horizontal lines.

For shower walls with moulded features

remember to apply the adhesive on the acrylic

wall as shown on previous page

50 mm

mm01

SILICONE

ADHESIVE

5 mm

ADHESIVE

BEAD

APPLYING THE ADHESIVE

Fig.14: Cutting cartridges

Apply sealant to shower tray or bath ﬁrst as

shown in below.

Apply a bead of sealant for 50 mm from both

front corners at base of upstand as shown.

Apply a second full length bead at top of upstand.

Fig.15: Apply beading to upstand

Page 8

figure 14

figure 15

(figures 12&13).

Ensure the protective film

has been peeled back from

tiling bead of tray or bath

before applying sealant.

Leave the rest of the tray or

bath covered by the film to

protect it during installation.

IMPORTANT

Do not apply adhesive below

5°C. Temperatures below

this point will require the

adhesive to be warmed up

to assist with adhesive flow

and application.

Use only in ventilated areas.

CAUTION

5 mm

45°

5 mm

DURACRYL WALL

ENGLEFIELD

INSTALLATION INSTRUCTIONS

KOHLER NZ LTD

NEW ZEALAND

Free Fax: 0800 664 488

Free Ph: 0800 100 382

www.engleﬁeld.co.nz

KOHLER AUSTRALIA

AUSTRALIA

Free Ph: 1 800 ENGLEFIELD

(1 800 364 533)

www.engleﬁeld.com

For warranty information, please visit our website.

CONTACT & WARRANTY INFORMATION

To install the wall follow the approved

adhesive manufacturer instructions.

As a general rule, place wall into position (check

shelves fit correctly for moulded corner models).

Press firmly back into the corner to ensure that

the wall makes full contact with the corner along

its entire length.

Press into corners ﬁrst, then press toward

edges. Use a soft clean cloth to press ﬁrmly

and remove any rippling along glue lines.

Check and re-press if necessary.

For corner mouldings,

re-install the shelves

while the adhesive

is setting.

Allow the adhesive to cure before installing the

shower or bath and/or using the enclosure.

CLEANING INSTRUCTIONS

Use non-abrasive soap and warm water.

Avoid:

• harsh chemicals and disinfectants.

• abrasive cleaners

• solvent based cleaners

• acid or alkaline cleaners

• products containing ammonia or peroxides.

Wipe out the unit after each use to prevent

build-up of soap and scum.

Always read the label instructions on any

cleaner carefully before applying it to the

surface.

Page 9

DURACRYL WALL INSTALLATION CONT...

Remove the plastic film from liner before use.

Read the Care & Maintenance

label on the wall and leave it

in place for the end user.

IMPORTANT

DURACRYL WALL

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