Kongskilde 2800 SERIES Bedienungsanleitung

2800 VIBRO-TILL

FIELD CULTIVATOR

ASSEMBLY INSTRUCTIONS

Kongskilde

2800 Series

*Model may not be exactly as shown.

Kongskilde reserves the right to make changes to product de-

signs and speciﬁcations without notice or obligation to rework.

See your local Kongskilde representative for current product

speciﬁcations, instructions and options.

Introduction:

Please take the time to carefully read and review all instruction booklets provided with your

new Kongskilde product.

These instruction booklets have been developed to assist you in assembling, adjusting and

maintaining your new Kongskilde Product. To obtain optimal performance over the lifetime of

the product read and follow these instructions carefully.

A copy of the Spare Parts List has also been provided in order to identify the components

and hardware needed for each step of the assembly and to help you identify and obtain

replacement parts in the future.

When the assembly of the unit is completed, please refer to the Owners Manual before

attempting to adjust or use the product. The Owners Manual will provide you with further

instructions on the proper Field Settings, Adjustments and Maintenance Procedures for Safe

Operation of the unit.

If optional equipment or attachments have been ordered for your unit, please refer to the

instruction booklets provided for proper installation and adjustment of these accessories.

Please take the time to ﬁll out and return the Owners Registration and Warranty Form provided

in the Owners Manual in order to activate the warranty coverage.

Pre Assembly Instructions:

Assembly of Kongskilde products should only be undertaken by authorized Kongskilde Dealers

or an approved service provider who has the necessary tools, equipment and training for safe

handling and proper assembly of the unit.

Proper handling and assembly of the components is critical in order to validate the warranty

policy.

It is important to note that the frame components are heavy and somewhat awkward to handle.

Proper lifting devices such as overhead cranes, boom lifts or mobile lift trucks should be used

at all times when moving or handling the large frame components and must only be operated

by individuals who have had the proper safety training for using such devices. Proper steel

assembly stands or support jacks should also be used to support the frame components and

prevent them from falling during assembly.

Recommended assembly tools include:

A full set of standard open or box end wrenches and sockets; assorted sizes of pin punches;

a heavy hammer and/or sledge hammer; a pry bar; a large adjustable wrench; and pair of

visegrip or similar type pliers.

Optional tools could include an all purpose jack and a good quality air or electric drive impact

tool with heavy drive sockets.

The assembly area should be should be large enough to allow workers and equipment to

move around freely during assembly of the unit.

For example; to fully assemble a 2800-90 with 29' (9m) working width, a minimum area of

30' x 40' (10m x 12m) with 16' (5m) overhead clearance is required to assemble and fold the

machine.

If the unit is to be assembled and folded indoors, additional clearance may be needed in the

assembly area.

The ceiling height and the size of the building exit door must also be considered in order to

safely fold and move the cultivator outdoor after assembly.

The ﬂoor area should be relatively clean and level.

Proper lighting and ventilation should also be provided to allow the work to be carried out in

a safe and efﬁcient manner.

FRAME ASSMEBLY

Sort out the frame sections for the size of cultivator you are assembling. Note that there are 2

different centre frame conﬁgurations as shown below: 1) 10' (3m) narrow transport model or

2) 13' (4m) wide transport model.

The main wing frames are the same for both the 3m and 4m models however, some compnents

are different such as the folding hinges, assembly hardware and hydraulic hose kits. Refer to

the spare parts list supplied for a full description of all of the different parts for both models.

Frame assembly with

10' (3m) centre section.

Frame assembly with

13' (4m) centre section.

Cultivator frame.

Steel support stands.

Tines mounted in the wheel area or near the

hinge points should be left loose until after the

wheel arm assemblies and wing fold hinge

plates are installed. This will allow the tine to

move out of the way during assembly of the

wheels and hinge components.

Locate the tine patterns in the back of the

booklet for the model of cultivator you ordered

and begin measuring the tine locations on

each of the toolbar tubes.

Note that there are 2 standard tine patterns:

4" (100mm), and 6" (155mm). Tine quantities

delivered with the unit are based on the model

size of cultivator and the tine spacing chosen

at time of order. Therefore, if you decide to

change the tine spacing after delivery of

the unit you may need to order extra tines

depending on the pattern you choose. Other

tine spacings are available on request for

various special applications.

To ensure the stability of the frames and safety of the workers during assembly, place the

cultivator frames on surdy steel shop stands. Do not use construction blocks, tiles or supports

constructed of wood or other materials that could crush under continuous load. Position the

stands so they do not interfere with the mounting of frame components and tines.

Hook a tape measure on the "0" side of the cultivator frame and

put a mark on the front side or top of the toolbar tubes at the

dimensions shown on the tine pattern drawings. Mount the tines so

they are centred at the location marked. The mark will be covered

by the clamp and bolt.

Note: On 3m center, a 4 inch

sweep cannot be placed on

toolbar outside the wheel

(position A). Sweep will

interfere with tire.

When the tines are mounted to the main frame and front extension, move the 2 frame sections

together and assemble the centre section with the bolts, nuts, washers and pins shown in the

parts list.

Take care to insert the front frame bolts from the front and insert the back frame bolts from the

back so that the locknuts are all facing inside the machine. This will keep the frame assembly

looking neat and tidy and make the assembly more efﬁcient.

(Note: The assembly diagrams do not show tines installed for easier viewing. In special

situations where the machine must be partly assembled and shipped to another location, the

tines may be mounted after assembly. But generally you will ﬁnd it easier to mount the tines

as you assemble each frame section.)

Example:

10' (3m) Centre & Front Frame Assemby

Carefully unpack and lay out all of the fasteners and hardware. (The empty shipping crate

and cardboard makes an excellent temporary work bench.) Assembling the cultivator is more

efﬁcient if you take a few minutes to sort and organize the hardware by type and size instead

of dumping the bag or box in a pile on the ﬂoor. Place the assembly instructions and parts list

on the table for quick reference to help identify the parts for each step of the assembly.

Frame assembly can be done while the frames are sitting on the assembly stands, or the

stands may be removed once the tines are mounted. Use a fork lift or overhead hoist to move

the heavy frame components into position for assembly.

Although the 10' (3M) and 13' (4M) centre sections and self levelling wheel lift linkages have

some different components, they both have the same basic function and use the same order

of assembly as shown by the numbers below and opposite.

Sort out the pieces for the centre section self levelling linkages and wheel arms according to

the parts list and the diagram below for 10' (3m) or opposite on page 9 for the 13' (4m).

Important Note:

It is much easier to pre-assemble the right and left wheel arms according to the instructions

on page 10. The entire wheel assembly can then be lifted into the frame and secured with the

wheel axle.

The remaining steps for installing the linkages are outlined in detail beginning on page 11.

10' (3m) Self Levelling Linkage Assembly

After the wheel arm assemblies are installed, the self levelling linkages can be attached starting

with the wheel connection link at the back and work forward to the hitch. The numbers below

show the proper order of assembly. Refer to the detailed instructions beginning on page 10

for proper assembly of the wheel arms and self levelling lift linkages.

13' (4m) Self Levelling Linkage Assembly

Carefully insert the wheel axle pivot bushings into the ends of the wheel arm tubes. Tap the

bushings into the ends of the tubes with a block of wood or rubberized hammer.

Before mounting the tires, install the wheel spindle bolts as shown. The front spindle must be in

the 1st hole or wide position for all centre machines. The rear spindle must be in the 2nd hole

on the 10' (3m) centre. The rear spindle should be in the 1st hole for the 13' (4m) center.

Assemble the wheel linkage as shown below with the pivot pins and bushings provided.

Note that the wheel pivot link shown below is a 2 piece adjustable linkage. This linkage can

be lengthened or shortened as necessary to provide proper under frame clearance for 20" or

24" tine options. This adjustable wheel link also provides side to side levelling for the centre

section.

Take care to install the pins from

the outside as shown with the clip

pins on the inside of the wheel

arm.

Never use a steel block or hammer

directly on the bushings as they are

from a material which can crack or

burr easily.

The linkage length from centre to centre

"Dimension A" should be set at:

A = 28" (71cm) for 20" clearance tines.

A = 28.5" (73cm) for 24" clearance tines.

Andere Handbücher für 2800 SERIES

Dieses Handbuch passt für folgende Modelle

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