Konica Minolta LU-204 Bedienungsanleitung

E-1

INSTALLATION MANUAL

A0TJ-9550-00

LU-204 Large Capacity Unit

Note:

Lifting the machine in an awkward position or

transporting it in a poorly balanced position could

result in personal injury. When transporting the

machine, assign an adequate number of persons

to the job and ensure that each person can take a

good position of not being excessively loaded.

(mass: approx. 25 kg (55 lb))

I. Accessory parts

No. Name Shape Q’ty

1. Rail

2. Mounting

bracket A

3. Mounting

bracket B

4. Mounting

bracket C

5. Screw

(4 x 8 mm) 11

6. Label

1 set

A0TJIXC027DA

A03NIXC002DA

A03NIXC003DA

A03NIXC004DA

4038IXC033DA

7. Installation

manual

1 set

After unpacking, be sure to get rid of the

packaging materials and keep them out of

the reach of children.

Putting the head in the plastic bag

involves danger of suffocation.

No. Name Shape Q’ty

4980IXC019DA

Applied Machines: C652/C552/C452

COLOR MFP: 65 ppm/55 ppm/45 ppm

Product Code: A0P0/A0P1/A0P2

E-2

II. Installation procedures

1. Turn off the machine and unplug the power cord

from the power outlet.

2. Remove the protective tape and shipping preser-

vatives and remove the protective vinyl bag of the

hookup cord.

3. Remove the three covers and the sheet from the

right side of the main unit.

4. Install the mounting bracket C furnished with the

unit onto the two places (two screws for each

bracket).

5. Install the mounting bracket A onto the rail. Both

parts are furnished with the unit.

6. Fit the tab of the mounting bracket A onto the

groove on the ceiling of the compartment as

shown in the picture then slide the mounting

bracket A to the rear until the rail is fixed in the

main unit.

Note:

After checking that the rail is secured in the correct

position, install the rail with the screws furnished

with the unit (four screws).

A0TJIXC001DB

A0TJIXC002DB

A0TJIXC003DA

A0TJIXC004DB

A0TJIXC028DA

Groove

Tab

A0TJIXC005DB

E-3

7. Insert the mounting bracket B into the round hole

at the rail.

8. Hold up the mounting bracket B and insert the

rail. Insert the protrusion of the mounting bracket

B into the round hole on the base of the large

capacity unit (two screws).

9. Slide the large capacity unit towards the main unit

and lock it.

10. Open the manual feed tray section in order to

check a gap (3.0mm ± 2.0mm) is ensured

between the main unit and the large capacity

unit.

Note:

• If there is no gap between the main unit and the

large capacity unit, the large capacity unit has

been placed too close to the main unit. In this

case, follow step 11 or later and adjust the

height of the large capacity unit.

• If there is an appropriate gap between the two

units, go to step 27 without making the height

adjustment.

11. Remove the large capacity unit from the main

unit and open the upper door of the large capac-

ity unit.

A03NIXC009DC

A03NIXC010DD

OK NG

A0TJIXC006DA

Gap

A0TJIXC007DA

A0TJIXC008DA

E-4

12. Remove the right cover of the large capacity unit

(four screws).

13. Disconnect the connector and remove the har-

ness from the wire saddle.

14. Loosen the screws on the right side (three

screws each for front and rear) and the left side

(two screws each for front and rear) of the large

capacity unit. Then remove the front cover.

15. Remove the plate from the rear side of the large

capacity unit and remove the rear cover (two

screws).

16. Slide the large capacity unit towards the main

unit and lock it.

A0TJIXC009DA

A0TJIXC010DA

wire saddle

A0TJIXC011DA

A0TJIXC012DA

A0TJIXC013DA

E-5

17. Remove the left and the right adjustment roller

lock nuts (two lock nuts each for front and rear).

18. Turn the left side adjustment roller’s (front and

rear) screws counterclockwise to make the level

where the adjustment rollers are fixed as high as

possible.

19. By turning the right side adjustment roller screws

(front and rear) counterclockwise, the overall

length of the right adjustment roller legs is short-

ened and therefore the right side of the unit is

lowered. Until the gap (3.0mm ± 2.0mm) is

ensured between the main unit and the large

capacity unit, make the height adjustment of the

large capacity unit.

20. After the height adjustment, turn the screws so

that the left side adjustment rollers (front and

rear), which have been off from the floor after

step 18, sit on the floor.

A0TJIXC014DA

A0TJIXC015DA

A0TJIXC016DA

A0TJIXC017DA

E-6

21. Reinstall the left and the right adjustment rollers

lock nuts (two lock nuts each for front and rear)

that have been removed in step 17.

22. Remove the large capacity unit from the main

unit

23. Reinstall the front and the rear covers that have

been removed in step 14 and 15. Tighten screws

on the right side (three screws each for front and

rear) and the left side (two screws each for front

and rear) of the large capacity unit.

Note:

Before reinstalling the covers, position the right

adjustment rollers (front and rear) as shown in the

illustration.

24. Reinstall the plate that has been removed in

step 15 onto the rear side of the large capacity

unit (two screws).

25. Insert the connector that has been removed in

step 13 and insert the harness into the wire sad-

dle.

26. Reinstall the right cover of the large capacity unit

that has been removed in step 12 and close the

upper door of the large capacity unit. (four

screws).

A0TJIXC018DA

A0TJIXC019DA

A0TJIXC020DA

A0TJIXC021DA

E-7

27. Slide the large capacity unit and remove it from

the main unit.

28. Remove the lower rear right cover of the main

unit and cut the knockout off (two screws).

29. Connect the two large capacity unit harness con-

nectors into the relay harness connectors that

come from the main unit.

30. Connect the connectors and connect the ground

wire with the screw furnished with the unit then

insert the cord clamp (one screw).

31. Reinstall the lower rear right cover of the main

unit that has been removed in step 28 and put

the cable into the groove (two screws).

32. Slide the large capacity unit towards the main

unit and lock it.

A0TJIXC034DA

A0TJIXC022DA

A0TJIXC023DA

A0TJIXC035DA

E-8

III. Loading paper

1. Open the upper door of the large capacity unit.

2. Remove the paper guide side plates (six screws).

3. Attach the paper guide side plates, matching their

position with the size of paper to be loaded (six

screws).

4. Raise the paper feed roller.

5. Load a stack of paper and align it to the left side

of the large capacity unit.

Note:

Ensure that a stack of paper does not go past the

upper limit indicated on the label.

6. Lower the paper feed roller that has been raised

in step 4 and close the upper door of the large

capacity unit.

A0TJIXC029DB

A0TJIXC030DB

A0TJIXC024DB

A0TJIXC025DB

E-9

IV. Affixing the label

Affix a label of either tray number or paper size that

are furnished with the large capacity unit, to the

positions shown in the illustration.

Note:

When affixing both labels, put the tray number

label above the paper size label.

V. Making settings for paper size

1. Plug the power cord into the power outlet and

turn on the machine.

2. Display the Service Mode screen (For details of

how to display the Service Mode screen, see the

service manual).

3. Touch “System 2.”

4. Touch “LCT Paper Size Setting.”

5. Touch “A3LCT” and select the size of paper that

was loaded in the large capacity unit.

6. Touch “END.”

VI. Checking the paper reference position

1. Touch “Machine.”

2. Touch “Printer Area.”

3. Touch “Centering.”

4. Touch “LCT” and then press the Start key.

A test print will be produced.

5. Measure width A from the edge of the paper to

the pattern printed on the test print and check that

it falls within the specified range.

Specifications: 3.0 mm ± 1.0 mm

• Adjusting the paper reference position

If the measured width A falls outside the specified

range, enter the correction value using the or

key.

6. Produce another test print and check to see if

width A falls within the specified range.

* If the use of the or key does not allow

the measurement to fall within the specified

range, perform the following steps.

7. Open the upper door of the large capacity unit.

Loosen the adjustment screws (eight screws) and

make an adjustment by moving the paper guide

side plates to the left or right.

Note:

During adjustment, in order to keep the same dis-

tance between the paper guide side plates, place

a sheet of paper between the paper guide side

plates with 1.0 mm apart from each of the plates.

A0TJIXC026DA

4061IXC147DA

Paper exit

direction

A0TJIXC031DA

E-10

• When width A is greater than the specified range

Loosen the eight screws and move both paper

guide side plates to the left then retighten the

eight screws that have been loosened.

• When width A is smaller than the specified range

Loosen the eight screws and move both paper

guide side plates to the right then retighten the

eight screws that have been loosened.

8. Load paper and let the machine produce another

test print. Then, check width A.

* Make the adjustment until width A falls within the

specified range.

1. Touch “Centering (Duplex 2nd side)”

2. Touch “LCT” and then press the Start key.

A test print will then be produced.

3. Measure width A of the test pattern on the back-

side of the test print produced and check that it

falls within the specified range.

Specifications: 3.0 mm ± 2.0 mm

• Adjusting the paper reference position

If the measured width A falls outside the specified

range, enter the correction value using the or

key.

4. Produce another test print and check to see if

width A falls within the specified range.

5. Touch “END.”

6. Touch “Exit” on the Service Mode screen.

7. Turn OFF and ON the Main Power Switch.

Note:

When displayed the Service Mode screen, be sure

to turn off the main power after exiting the Service

Mode screen and wait for 10 seconds or more

before turning on.

A0TJIXC032DA

A0TJIXC033DA

4061IXC152DA

Paper exit

direction

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