Leica Rugby 640 Bedienungsanleitung

Leica Rugby 640

User Manual

Version 1.0

English

Rugby 640, Introduction 2

Introduction

Purchase Congratulations on the purchase of a Leica Rotating Laser product.

This manual contains important safety directions as well as instructions for setting up

the product and operating it. Refer to "1 Safety Directions" for further information.

Read carefully through the User Manual before you switch on the product.

Product identifica-

tion

The type and serial number of your product are indicated on the type plate.

Enter the type and serial number in your manual and always refer to this information

when you need to contact your agency or Leica Geosystems authorised service work-

shop.

Validity of this

manual

This manual applies to the Rugby 640 lasers. Differences between the models are

marked and described.

Available

documentation

Refer to the following resources for all Rugby 640 documentation/software:

• the Leica Rugby CD

• https://myworld.leica-geosystems.com

Type: _______________

Serial No.: _______________

Name Description/Format

Rugby 640

Quick Guide

Provides an overview of the product. Intended as a quick

reference guide.



Rugby 640 User

Manual

All instructions required in order to operate the product

to a basic level are contained in the User Manual.

Provides an overview of the product together with tech-

nical data and safety directions.

-

Rugby 640, Introduction 3

myWorld@Leica Geosystems (https://myworld.leica-geosystems.com) offers a

wide range of services, information and training material.

With direct access to myWorld, you are able to access all relevant services whenever

it is convenient for you, 24 hours a day, 7 days per week. This increases your efficiency

and keeps you and your equipment instantly updated with the latest information from

Leica Geosystems.

Service Description

myProducts Simply add all Leica Geosystems products that you and your

company own. View detailed information on your products, buy

additional options or Customer Care Packages (CCPs), update your

products with the latest software and keep up-to-date with the

latest documentation.

myService View the service history of your products in Leica Geosystems

Service Centers and detailed information on the services performed

on your products. For your products that are currently in Leica

Geosystems Service Centers view the current service status and the

expected end date of service.

mySupport Create new support requests for your products that will be answered

by your local Leica Geosystems Support Team. View the complete

history of your Support and view detailed information on each

request in case you want to refer to previous support requests.

myTraining Enhance your product knowledge with the Leica Geosystems Campus

- Information, Knowledge, Training. Study the latest online training

material or download training material on your products. Keep up-

to-date with the latest News on your products and register for Semi-

nars or Courses in your country.

Rugby 640, Table of Contents 4

Table of Contents

In this manual Chapter Page

1SafetyDirections 6

1.1 General 6

1.2 Definition of Use 7

1.3 Limits of Use 7

1.4 Responsibilities 7

1.5 Hazards of Use 8

1.6 Laser Classification 10

1.6.1 General 10

1.6.2 Rugby 640 10

1.7 Electromagnetic Compatibility EMC 11

1.8 FCC Statement, Applicable in U.S. 12

2 Description of the System 14

2.1 System Components 14

2.2 Rugby Laser Components 14

2.3 Case Components 15

2.4 Setup 16

2.5 RC400 Remote Control 17

2.5.1 Pairing the Rugby 640 with the RC400 Remote

Control 18

3Operation 19

3.1 Buttons 19

3.2 LED Indicators 19

3.3 Turning on and off the Rugby 20

3.4 Automatic Mode 20

3.5 Manual Mode 21

3.6 Elevation Alert (H.I.) Function 22

4Receivers 23

4.1 Rod Eye 140, Classic Receiver 23

4.2 Menu - Rod Eye 140, Classic Receiver 24

4.3 Rod Eye Basic Receiver 25

5Applications 27

5.1 Setting Forms 27

5.2 Checking Grades 28

5.3 Manual Grades 29

5.4 Batter Boards 30

5.5 Facades 31

5.6 Suspended Ceilings 33

5.7 Layout 34

5.8 More Applications 35

6 Batteries 36

6.1 Operating Principles 36

6.2 Battery for Rugby 36

7AccuracyAdjustment 39

7.1 Checking the Level Accuracy 39

7.2 Adjusting the Level Accuracy 40

Rugby 640, Table of Contents 5

8Troubleshooting 42

9 Care and Transport 44

9.1 Transport 44

9.2 Storage 44

9.3 Cleaning and Drying 45

10 Technical Data 46

10.1 Conformity to National Regulations 46

10.2 General Technical Data of the Laser 46

10.2.1 RC400 Remote Control 47

11 Lifetime Manufacturer’s Warranty 48

12 Accessories 49

Index 51

Rugby 640, Safety Directions 6

1SafetyDirections

1.1 General

Description The following directions enable the person responsible for the product, and the

person who actually uses the equipment, to anticipate and avoid operational hazards.

The person responsible for the product must ensure that all users understand these

directions and adhere to them.

About Warning

Messages

Warning messages are an essential part of the safety concept of the instrument. They

appear wherever hazards or hazardous situations can occur.

Warning messages...

• make the user alert about direct and indirect hazards concerning the use of the

product.

• contain general rules of behaviour.

For the users‘ safety, all safety instructions and safety messages shall be strictly

observed and followed! Therefore, the manual must always be available to all persons

performing any tasks described herein.

DANGER, WARNING, CAUTION and NOTICE are standardized signal words for iden-

tifying levels of hazards and risks related to personal injury and property damage. For

your safety it is important to read and fully understand the table below with the

different signal words and their definitions! Supplementary safety information

symbols may be placed within a warning message as well as supplementary text.

Type Description

DANGER Indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING Indicates a potentially hazardous situation or an unintended

use which, if not avoided, could result in death or serious injury.

CAUTION Indicates a potentially hazardous situation or an unintended

use which, if not avoided, may result in minor or moderate

injury.

NOTICE Indicates a potentially hazardous situation or an unintended

use which, if not avoided, may result in appreciable material,

financial and environmental damage.

Important paragraphs which must be adhered to in practice as

they enable the product to be used in a technically correct and

efficient manner.

Rugby 640, Safety Directions 7

1.2 Definition of Use

Intended use • The product casts a horizontal laser plane or a laser beam for the purpose of align-

ment.

• The laser beam can be detected by means of a laser detector.

• Remote control of product.

• Data communication with external appliances.

Reasonably fore-

seeable misuse

• Use of the product without instruction.

• Use outside of the intended use and limits.

• Disabling safety systems.

• Removal of hazard notices.

• Opening the product using tools, for example screwdriver, unless this is permitted

for certain functions.

• Modification or conversion of the product.

• Use after misappropriation.

• Use of products with recognisable damages or defects.

• Use with accessories from other manufacturers without the prior explicit approval

of Leica Geosystems.

• Inadequate safeguards at the working site.

• Deliberate dazzling of third parties.

• Controlling of machines, moving objects or similar monitoring application without

additional control- and safety installations.

1.3 Limits of Use

Environment Suitable for use in an atmosphere appropriate for permanent human habitation: not

suitable for use in aggressive or explosive environments.

DANGER Local safety authorities and safety experts must be contacted before working in

hazardous areas, or close to electrical installations or similar situations by the person

in charge of the product.

1.4 Responsibilities

Manufacturer of

the product

Leica Geosystems AG, CH-9435 Heerbrugg, hereinafter referred to as Leica Geosys-

tems, is responsible for supplying the product, including the user manual and original

accessories, in a safe condition.

Person responsible

for the product

The person responsible for the product has the following duties:

• To understand the safety instructions on the product and the instructions in the

user manual.

• To ensure that it is used in accordance with the instructions.

• To be familiar with local regulations relating to safety and accident prevention.

• To inform Leica Geosystems immediately if the product and the application

becomes unsafe.

• To ensure that the national laws, regulations and conditions for the operation of

e.g. radio transmitters or lasers are respected.

Rugby 640, Safety Directions 8

1.5 Hazards of Use

CAUTION Watch out for erroneous measurement results if the product has been dropped or has

been misused, modified, stored for long periods or transported.

Precautions:

Periodically carry out test measurements and perform the field adjustments indicated

in the user manual, particularly after the product has been subjected to abnormal use

and before and after important measurements.

DANGER Because of the risk of electrocution, it is dangerous to use poles and extensions in the

vicinity of electrical installations such as power cables or electrical railways.

Precautions:

Keep at a safe distance from electrical installations. If it is essential to work in this

environment, first contact the safety authorities responsible for the electrical instal-

lations and follow their instructions.

NOTICE With the remote control of products, it is possible that extraneous targets will be

picked out and measured.

Precautions:

When measuring in remote control mode, always check your results for plausibility.

WARNING If the product is used with accessories, for example masts, staffs, poles, you may

increase the risk of being struck by lightning.

Precautions:

Do not use the product in a thunderstorm.

WARNING Inadequate securing of the working site can lead to dangerous situations, for example

in traffic, on building sites, and at industrial installations.

Precautions:

Always ensure that the working site is adequately secured. Adhere to the regulations

governing safety and accident prevention and road traffic.

CAUTION If the accessories used with the product are not properly secured and the product is

subjected to mechanical shock, for example blows or falling, the product may be

damaged or people can sustain injury.

Precautions:

When setting-up the product, make sure that the accessories are correctly adapted,

fitted, secured, and locked in position.

Avoid subjecting the product to mechanical stress.

CAUTION During the transport, shipping or disposal of batteries it is possible for inappropriate

mechanical influences to constitute a fire hazard.

Precautions:

Before shipping the product or disposing of it, discharge the batteries by running the

product until they are flat.

When transporting or shipping batteries, the person in charge of the product must

ensure that the applicable national and international rules and regulations are

observed. Before transportation or shipping contact your local passenger or freight

transport company.

Rugby 640, Safety Directions 9

WARNING During dynamic applications, for example stakeout procedures there is a danger of

accidents occurring if the user does not pay attention to the environmental conditions

around, for example obstacles, excavations or traffic.

Precautions:

The person responsible for the product must make all users fully aware of the existing

dangers.

WARNING If you open the product, either of the following actions may cause you to receive an

electric shock.

• Touching live components

• Using the product after incorrect attempts were made to carry out repairs

Precautions:

Do not open the product. Only Leica Geosystems authorised service workshops are

entitled to repair these products.

WARNING If the product is improperly disposed of, the following can happen:

• If polymer parts are burnt, poisonous gases are produced which may impair health.

• If batteries are damaged or are heated strongly, they can explode and cause

poisoning, burning, corrosion or environmental contamination.

• By disposing of the product irresponsibly you may enable unauthorised persons to

use it in contravention of the regulations, exposing themselves and third parties to

the risk of severe injury and rendering the environment liable to contamination.

Precautions:

Product-specific treatment and waste management information can be downloaded

from the Leica Geosystems home page at http://www.leica-geosystems.com/treatment

or received from your Leica Geosystems dealer.

WARNING Only Leica Geosystems authorised service workshops are entitled to repair these prod-

ucts.

WARNING High mechanical stress, high ambient temperatures or immersion into fluids can cause

leakage, fire or explosions of the batteries.

Precautions:

Protect the batteries from mechanical influences and high ambient temperatures. Do

not drop or immerse batteries into fluids.

WARNING If battery terminals are short circuited e.g. by coming in contact with jewellery, keys,

metalized paper or other metals, the battery can overheat and cause injury or fire, for

example by storing or transporting in pockets.

Precautions:

Make sure that the battery terminals do not come into contact with metallic objects.

The product must not be disposed with household waste.

Dispose of the product appropriately in accordance with the national

regulations in force in your country.

Always prevent access to the product by unauthorised personnel.

Rugby 640, Safety Directions 10

1.6 Laser Classification

1.6.1 General

General The following chapters provide instructions and training information about laser safety

according to international standard IEC 60825-1 (2007-03) and technical report IEC TR

60825-14 (2004-02). The information enables the person responsible for the product

and the person who actually uses the equipment, to anticipate and avoid operational

hazards.

1.6.2 Rugby 640

General The rotating laser built into the product produces a visible laser beam which emerges

from the rotating head.

The laser product described in this section is classified as laser class 2 in accordance

with:

• IEC 60825-1 (2007-03): "Safety of laser products"

• EN 60825-1 (2007-10): "Safety of laser products"

These products are safe for momentary exposures but can be hazardous for deliberate

staring into the beam. The beam may cause dazzle, flash-blindness and after-images,

particularly under low ambient light conditions.

Rugby 640:

CAUTION From a safety perspective, class 2 laser products are not inherently safe for the eyes.

Precautions:

1) Avoid staring into the beam.

2) Avoid pointing the beam at other people.

According to IEC TR 60825-14 (2004-02), products classified as laser class 1,

class 2 and class 3R do not require:

• laser safety officer involvement,

• protective clothes and eyewear,

• special warning signs in the laser working area

if used and operated as defined in this User Manual due to the low eye hazard

level.

National laws and local regulations could impose more stringent instructions

for the safe use of lasers than IEC 60825-1 (2007-03) and IEC TR 60825-14

(2004-02).

Description Value

Maximum peak radiant power 2.7 mW ± 5%

Pulse duration (effective) 1.1 ms

Pulse repetition frequency 10 rps

Beam divergence < 1.5 mrad

Wavelength 635 nm ±10 nm

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