LELY Juno 100 Originalbetriebsanleitung

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www.lely.com

Lely Industries N.V.

Lely Juno 100

Feed Pusher

Safety and Warranty Information

D-H044.1108EN

English Original

iii

D-H044.1108EN

innovators in agriculture

Table of Contents

Warranty and Copyright Information 1

List of Included Amendments 1

Trademarks, Copyright and Disclaimer 1

Safety Instructions 2

Signal Words 2

Electrical Safety 3

Operating Safety 3

Installation Safety 3

Maintenance Safety 3

Location of the Safety Decals 5

Safety Decals 6

Safety Decal Messages 6

Rotating parts - Entanglement Hazard 6

No Admittance for Unauthorized Persons 6

Danger - Do not Sit on Vehicle / Keep Safe Distance 7

Danger - Area with Unmanned Autonomous Vehicle 7

Installation of Safety Decals 8

Maintenance of Safety Decals 8

Safety Devices 8

Emergency Stop Button 8

Acoustic Warning Device 8

Protection Ring 9

Hardware Safety Protection 10

Software Controlled Charging System 10

Fuse 10

Overload Protection 10

Basic Operating Instructions 11

Switch ON or OFF the Juno 100 11

Open or Close the Cover 11

Connect or disconnect the E-Link Manual Controller 13

Manually Drive the Juno 100 14

Start or Stop Timed Actions 14

Drive the Juno 100 to the Charging Station 15

Reset the Emergency Stop Button 15

Start, Stop or Pause a Manual Route 16

Warranty and Copyright Information 0-1

D-H044.1108EN

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WARRANTY AND COPYRIGHT INFORMATION

List of Included Amendments

No: Issue Date

(yy/mm)

Chapter(s) Remarks

11/08 Initial issue

Trademarks, Copyright and Disclaimer

Lely, Astronaut, Astri, Atlantis, Attis, AWS, C4C, Calm, Caltive,

Commodus, Compedes, Cosmix, Discovery, F4C, Fertiliner, Gravitor,

Grazeway, Hibiscus, Hubble, Juno, L4C, Lely Center, Lelywash, Lotus,

Luna, Nautilus, Orbiter, Qwes, SAE, Shuttle, Splendimo, Storm, T4C, Tigo,

Viseo, Voyager, Walkway and Welger are registered trademarks of the

Lely Group. The right of exclusive use belongs to the companies of the

is provided for information purposes only and does not constitute an

offer for sale. Certain products may not be available in individual

countries and products supplied may differ from those illustrated. No

part of this publication may be copied or published by means of

printing, photocopying, microfilm or any other process whatsoever

without prior permission in writing by Lely Holding S.à r.l. Although the

contents of this publication have been compiled with the greatest

possible care, Lely cannot accept liability for any damage that might

arise from errors or omissions in this publication.

The English language manual is the original manual. Translations into

other languages use the English language manual as the source

document. Lely accepts no liability for discrepancies between the

original English language manual and versions in other languages. If

there is a conflict over the content and accuracy of any translated

manual, the English language manual is the authority document.

Lely Industries N.V.

Weverskade 110

3147 PA Maassluis

the Netherlands

Phone: +31 (0)10 5996333

Fax: +31 (0)10 5996403

Website: www.lely.com

0-2 Safety Instructions

D-H044.1108EN

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SAFETY INSTRUCTIONS

YOU are responsible for the SAFE operation and maintenance of your

Juno 100 Feed Pusher. YOU must make sure that you and anyone else

who is going to operate, maintain or work in the vicinity of the Juno 100

knows all the related SAFETY information in this manual.

YOU are the key to safety. Good safety practices protect you and the

people around you. Make these practices a working part of your safety

program. Make sure EVERYONE who operates, maintains or works near

the feed pusher obeys the safety precautions. Do not risk injury or death

by ignoring good safety practices.

•Juno 100 owners must train operators before they operate the Juno

100. This training must be repeated at least annually

•The operator must read, understand and obey all safety and

operating instructions in the manual

•A person who has not read and understood all safety and operating

instructions is not permitted to operate the Juno 100

•Do not modify the equipment in any way. Unauthorized modification

may impair the function and/or safety and could affect the life of the

equipment, and persons

•Only use approved spare parts, and make sure they are only installed

by authorized technicians.

Signal Words

Note the use of the signal words DANGER, WARNING and CAUTION with

the safety messages. The signal word for each message uses the

following guidelines:

DANGER

Indicates an imminently hazardous situation that, if not

avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation that, if not avoided, could

result in death or serious injury, and includes hazards that are exposed

when guards are removed.

CAUTION

Indicates a potentially hazardous situation that, if not avoided, may result in

minor or moderate injury or product or property damage.

Note:

This shows extra information that may help the reader.

Safety Instructions 0-3

D-H044.1108EN

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Electrical Safety

•Only an authorized electrician must install the electrical power supply

for the charging station of the Juno 100.

•Make sure the electrical grounding of the electrical system and all

parts of the charging station of the Juno 100 meet the local rules and

regulations.

•Replace any damaged electrical lines, conduits, switches and

components immediately .

•Switch the power OFF with the OFF button on the multiboard PCB

before you start to work on the system.

•Pull the plug from the socket before you start to work on the

charging station.

Operating Safety

•Read and understand this manual and all safety signs before you

connect power supplies to operate, maintain or adjust the Juno 100

•Only trained persons are permitted to operate the Juno 100

•Make sure all covers are installed before you operate the Juno 100

•Only operate the Juno 100 in a closed and marked feed alley

•The Juno 100 shall be operated under supervision only or in areas

that are not accessible for unauthorized people, especially small

children

•Keep hands, feet, hair and clothing away from all moving parts

•Contact your nearest Lely service provider if you have any questions

•Review safety related items with all operators frequently (annually)

•Make sure the slope of the floor is no more than 3 degrees (4 cm per

100 cm).

Installation Safety

•Read and understand the instructions in this manual

•The Juno 100 weighs approximately 575 kg (1268 lb.). Always use the

correct hoisting equipment when you move the Juno 100 Feed Pusher

•Hoist the Juno 100 Feed Pusher with a rope attached to the hoisting

eye.

•The Juno 100 is not stable until it is correctly installed. Make sure it is

correctly supported at all times during movement and installation

•Make sure the Juno 100 is correctly installed in the barn

•Make sure the electrical power supply is correct before you connect it

to the charging station of the Juno 100

•Only an authorized electrician must install the electrical power supply

for the charging station of the Juno 100.

Maintenance Safety

•Read and understand the applicable manual and all safety signs

before you connect power supplies to operate, maintain or adjust the

Juno 100

•Only trained persons are permitted to do corrective maintenance on

the Juno 100

0-4 Safety Instructions

D-H044.1108EN

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•Keep tools and metal parts away from the battery

•Disconnect and isolate the electrical power supply before you do

work on the Juno 100

•Do NOT spout water on the body of the Juno 100. Use a wet brush to

clean the Juno 100

•Make sure all covers are installed when maintenance work is

complete.

Location of the Safety Decals 0-5

D-H044.1108EN

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LOCATION OF THE SAFETY DECALS

Figure 1. Position of the safety decals

KEY:

1. Decal 'Emergency stop button' - 2. and 3. Decal 'Do not sit on the vehicle' and

'Dangerous for children'

0-6 Safety Decals

D-H044.1108EN

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SAFETY DECALS

Safety Decal Messages

General safety messages appear in this safety messages section. Specific

safety messages are in applicable parts of this manual when potential

hazards may occur if the instructions or procedures are not followed.

Rotating parts - Entanglement Hazard

Figure 2. Rotating Parts - Entanglement Hazard Symbol

WARNING

Danger of being entangled by rotating parts.

Keep hands, loose clothing and long hair away from moving parts

during operation of the Juno 100.

No Admittance for Unauthorized Persons

Figure 3. No Admittance for Unauthorized Persons Symbol

WARNING

Only persons who have read and understood all applicable safety

instructions are permitted to enter the area.

Safety Decals 0-7

D-H044.1108EN

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Danger - Do not Sit on Vehicle / Keep Safe Distance

Figure 4. 'Do not sit on the vehicle' and 'Keep safe distance' decal

(Canada and USA)

Figure 5. 'Do not sit on the vehicle' and 'Keep safe distance' decal

(except Canada and USA)

DANGER

Do not sit on the vehicle.

Keep safe distance.

Danger - Area with Unmanned Autonomous Vehicle

Figure 6. Area with unmanned autonomous vehicle decal

Note:

The safety decal 'Area with unmanned autonomous vehicle' must be installed

on a highly visible place near the entrance of the barn.

0-8 Safety Devices

D-H044.1108EN

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Installation of Safety Decals

1. Make sure the installation surface is clean and dry.

2. Make sure the temperature of the mounting surface is not less than

5 °C (41 °F).

3. Identify the correct position for the decal before you remove the

backing paper.

4. Remove a small part of the backing paper.

5. Put the decal in the correct position on the mounting surface and

carefully press the small part of exposed adhesive surface of the

decal onto the mounting surface.

6. Slowly remove the backing paper and attach the rest of the decal to

the mounting surface.

7. Puncture small air pockets in the decal with a pin and use the

backing paper to smooth the decal.

Maintenance of Safety Decals

Safety decals on the Juno 100 Feed Pusher display important and useful

information that will help you safely operate and maintain the Juno 100.

Obey the instructions below to make sure all the decals stay in the

correct position and condition.

•Keep the safety decals clean and legible at all times. Clean the safety

decals with soap and water. Do not use mineral spirits, abrasive

cleaners or other similar agents that may damage the safety decals

•Replace safety decals that are missing or are illegible

•Safety decals can be purchased from your local Lely service provider.

SAFETY DEVICES

Emergency Stop Button

An emergency stop button (1, fig. 0, page 9) is installed on the top of

the Juno 100.

When the button is pressed, the Juno 100 immediately stops operation.

To reset the emergency stop button, turn the button clockwise and pull

it out until it locks.

Acoustic Warning Device

An acoustic warning device alerts persons and cows when the vehicle

starts to move or moves.

•Before the Juno 100 leaves the charging station a long beep is sound

•During the route short term beeps are sound.

The acoustic warning device is on the rear side (3, fig. 0, page 9) in the

cover.

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