Leuze electronic SOLID-2SF-M Kurzanleitung

SOLID-2SF-M

Guarding the delivery of sheet

fed offset printing machines

604058 - 2015/04

Subject to change without prior notice

CONNECTING AND OPERATING INSTRUCTIONS

Original Instructions

2 SOLID-2SF-M Leuze electronic

Review-Stand, , Mittwoch, 8. April 2015

DEUTSCH ENGLISH FRANÇAIS ITALIANO ESPAÑOL NEDERLANDS

Notes on Connecting and Operating Instructions

This connecting and operating instructions manual contains information on the proper use

of SOLID-2SF-M Multiple Light Beam Safety Devices in accordance with its intended

purpose. It is included with delivery.

Warning!

All the information contained herein, in particular the safety notes, must be carefully obser-

ved.

This connecting and operating instructions manual must be stored carefully. It must be

available for the entire operating time of the optical safety device.

Notes regarding safety and warnings are marked by this symbol .

Notes regarding important pieces of information are marked by the symbol .

Leuze electronic GmbH + Co. KG is not liable for damage resulting from improper use

of its equipment. Familiarity with these instructions is an element of the knowledge

required for proper use.

permission of

Leuze electronic GmbH + Co. KG

In der Braike 1

D-73277 Owen - Teck / Germany

Telefon +49 (0) 7021 / 573-0

Fax +49 (0) 7021 / 573-199

[email protected]

www.leuze.com

Contents

Leuze electronic SOLID-2SF-M 3

TNT 35/7-24V

Review-Stand, , Mittwoch, 8. April 2015

TNT 35/7-24V DEUTSCHENGLISHFRANÇAISITALIANOESPAÑOLNEDERLANDS

1 General................................................................................................................................ 6

1.1 Certifications ........................................................................................................................ 6

1.2 Symbols and terms .............................................................................................................. 7

2 Safety .................................................................................................................................. 9

2.1 Approved purpose and foreseeable improper operation...................................................... 9

2.2 Proper use ........................................................................................................................... 9

2.2.1 Foreseeable misuse.....................................................................................................................10

2.3 Competent personnel......................................................................................................... 11

2.4 Responsibility for safety ..................................................................................................... 11

2.5 Exemption of liability .......................................................................................................... 11

3 Safety notes...................................................................................................................... 12

3.1 The opto-electronic protective device ................................................................................ 12

3.2 Transmission channel ........................................................................................................ 13

4 Display elements.............................................................................................................. 14

4.1 Transmitter status displays ................................................................................................ 14

4.2 Receiver status displays .................................................................................................... 15

4.2.1 7-Segment display .......................................................................................................................16

4.2.2 LED displays ................................................................................................................................16

5 Installation ........................................................................................................................ 17

5.1 Location of the AOPD ........................................................................................................ 17

5.2 Calculating the safety distance .......................................................................................... 17

5.3 Minimum distance from reflective surfaces........................................................................ 18

5.4 Mechanical mounting ......................................................................................................... 19

5.5 Mounting types................................................................................................................... 19

5.5.1 Standard mounting.......................................................................................................................19

5.5.2 Mounting with swiveling brackets.................................................................................................20

5.5.3 Side mounting ..............................................................................................................................20

6 Electrical connection....................................................................................................... 21

6.1 M12 connection.................................................................................................................. 21

6.1.1 Transmitter ...................................................................................................................................21

6.1.2 Testing .........................................................................................................................................22

6.1.3 Receiver .......................................................................................................................................23

7 Troubleshooting............................................................................................................... 25

7.1 What should I do if an error occurs? .................................................................................. 25

7.2 Diagnostics ........................................................................................................................ 25

7.2.1 Transmitter diagnostics ................................................................................................................25

7.2.2 Receiver diagnostics ....................................................................................................................25

7.3 AutoReset .......................................................................................................................... 26

Contents

4 SOLID-2SF-M Leuze electronic

Review-Stand, , Mittwoch, 8. April 2015

DEUTSCH ENGLISH FRANÇAIS ITALIANO ESPAÑOL NEDERLANDS

8 Technical data .................................................................................................................. 27

8.1 General data ...................................................................................................................... 27

8.1.1 Beam data ................................................................................................................................... 27

8.1.2 Safety relevant technical data...................................................................................................... 27

8.1.3 General system data.................................................................................................................... 27

8.1.4 Transmitter, signal input .............................................................................................................. 28

8.1.5 Receiver, transistor outputs ......................................................................................................... 29

8.2 Dimensions, weights ..........................................................................................................30

8.2.1 Multiple Light Beam Safety Devices ............................................................................................ 30

8.2.2 Mounting bracket dimensions ...................................................................................................... 31

9 Order data......................................................................................................................... 33

9.1 Scope of delivery ............................................................................................................... 33

9.2 Order numbers................................................................................................................... 33

9.3 Accessories........................................................................................................................ 33

10 Tests.................................................................................................................................. 35

10.1 Testing before initial operation........................................................................................... 35

10.2 Regular tests...................................................................................................................... 35

10.3 Daily testing with the test rod .............................................................................................36

10.4 Checklists........................................................................................................................... 37

10.4.1 Checklist for access guarding...................................................................................................... 37

10.5 EC Declaration of Conformity ............................................................................................ 38

Contents

Leuze electronic SOLID-2SF-M 5

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Review-Stand, , Mittwoch, 8. April 2015

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General

6 SOLID-2SF-M Leuze electronic

Review status, , Mittwoch, 8. April 2015

DEUTSCH ENGLISH FRANÇAIS ITALIANO ESPAÑOL NEDERLANDS

1 General

The SOLID-2 SF Multiple Light Beam Safety Devices are optimized for use on sheet delivery

on sheet-fed printing machines. This requires defined interruption of beams without a stop

being activated. Temporary bridging in accordance with EN 1010 can, for example, be

activated by a suitable control unit.

With a suitable control unit, SOLID-2 SF are type 2 Active Optoelectronic Protective Devices

(AOPDs) in acc. with EN/IEC 61496-1, EN/IEC 61496-2, PL c in acc. with ISO 13849-1, and

comply with SIL 1 in acc. with IEC EN 61508.

All SOLID-2 SF Multiple Light Beam Safety Devices are equipped with integrated cyclical

testing and display elements (LEDs and 7-Segment). This is especially convenient when

starting a unit up or performing diagnostics.

SOLID-2 SF has the appropriate number of beams via 2-4 SSDs, enabling the definitive

assignment of the interruption of individual beams. Each SOLID-2 SF also has a dynamic

SSD, which transfers the result of the integrated cyclical testing to the control unit.

The devices of the SOLID-2 SF series are available with up to 4 beams and in various

lengths (beam distances), so that they provide an optimum solution for specific applications.

1.1 Certifications

Company

Leuze electronic GmbH & Co. KG in D-73277 Owen - Teck Germany, has a certified quality

assurance system in compliance with ISO 9001.

Products

SOLID-2 SF Safety Light Curtains are developed and manufactured in compliance with

applicable European directives and international standards.

EC prototype test in accordance with

EN/IEC 61496 Part 1 and Part 2

TÜV PRODUCT SERVICE GmbH, IQSE

Ridlerstrasse 65

D-80339 Munich

General

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Review status, , Mittwoch, 8. April 2015

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1.2 Symbols and terms

Symbols used

Table 1.1: Symbols

Warning sign – This symbol indicates possible dangers. Please pay especially close

attention to these instructions!

Sign indicating important information.

A note, which also refers to a course of action, provides information about special

attributes or describes set-up procedures

Symbols for SOLID-2 SF Transmitter, SD2T

General transmitter symbol

Transmitter not active

Transmitter active

Symbols for SOLID-2 SF Receiver, SD2R

General Receiver symbol

The Receiver’s active protective field is not free; outputs in OFF state

The Receiver's active protective field is free; outputs in ON state

The Receiver's active protective field is free; outputs in OFF state

Signal output

Signal input

Signal input and/or output

General

8 SOLID-2SF-M Leuze electronic

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DEUTSCH ENGLISH FRANÇAIS ITALIANO ESPAÑOL NEDERLANDS

Terms used in this manual

Table 1.2: Terms

AOPD Active Opto-electronic Protective Device

AOPD response time Time between penetration into the active protective field of the AOPD and

the actual switching off of the OSSDs.

AutoReset When an error indication occurs, caused, for example, by faulty external

wiring, the AOPD attempts to start again. If the error is no longer present,

the AOPD returns to normal operation mode.

Contactor Monitoring (EDM) Also called "External Device Monitoring", monitors the positive-guided

normally closed contacts of downstream relays, contactors or valves

DoubleScan Two scans are made: Beams must be interrupted in two consecutive

scans, before the Receiver switches OFF.

FS Factory setting

S/RS interlock Start/restart interlock

Scan All beams, beginning with the synchronization beam, are activated and

deactivated one after the other, i.e. only one beam is active at a time.

SSD1,.. ,SSD4, Dyn SSD Safety-relevant switching outputs (transistors)

Start/restart interlock Prevents automatic start after the supply voltage has been turned on, or

after the protective field has been penetrated

Safety

Leuze electronic SOLID-2SF-M 9

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Review status, , Mittwoch, 8. April 2015

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2 Safety

Before using the safety sensor, a risk evaluation must be performed according to valid

standards (e.g. EN ISO 14121, EN ISO 12100-1, ISO 13849-1, IEC 61508, EN 62061). The

result of the risk assessment determines the required safety level of the safety sensor (see

table 2.1). For mounting, operating and testing, document "SOLID-2SF-M, Optoelectronic

delivery guard of sheet-fed printing machines" as well as all applicable national and

international standards, regulations, rules and directives must be observed. Relevant and

supplied documents must be observed, printed out and handed to the affected personnel.

Before working with the safety sensor, completely read and understand the documents

applicable to your task.

In particular, the following national and international legal regulations apply for the start-up,

technical inspections and work with safety sensors:

• Machinery directive 2006/42/EC

• Low voltage directive 2006/95/EC

• Electromagnetic compatibility directive 2004/108/EC

• Use of Work Equipment Directive 89/655/EEC supplemented by Directive 95/63 EC

• OSHA 1910 Subpart 0

• Safety regulations

• Accident-prevention regulations and safety rules

• Ordinance on Industrial Safety and Health and Labor Protection Act

• Device Safety Act

Notice!

For safety-related information you may also contact the local authorities (e.g., industrial

inspectorate, employer's liability insurance association, labor inspectorate, occupational

safety and health authority).

2.1 Approved purpose and foreseeable improper operation

Warning!

A running machine can cause severe injuries!

Make certain that, during all conversions, maintenance work and inspections, the system is

securely shut down and protected against being restarted again.

2.2 Proper use

The safety sensor must only be used after it has been selected in accordance with the

respectively applicable instructions and relevant standards, rules and regulations regarding

labor protection and occupational safety, and after it has been installed on the machine,

connected, commissioned, and checked by a competent person.

When selecting the safety sensor it must be ensured that its safety-related capability meets

or exceeds the required performance level PLrascertained in the risk assessment.

Safety

10 SOLID-2SF-M Leuze electronic

Review status, , Mittwoch, 8. April 2015

DEUTSCH ENGLISH FRANÇAIS ITALIANO ESPAÑOL NEDERLANDS

Listed in the following table are the safety-related characteristic parameters of the SOLID-

2SF-M optoelectronic delivery guard for sheet-fed printing machines.

Table 2.1: Safety-related characteristic parameters of the SOLID-2SF-M optoelectronic

delivery guard of sheet-fed printing machines

• The safety sensor protects persons at access points or at points of operation of

machines and plants.

• When mounted vertically at entry points to hazard locations, the safety sensor detects

the human body.

• The safety sensor only detects persons upon entry to the danger zone; it does not

detect persons who are located within the danger zone. For this reason, a start/restart

interlock is mandatory.

• The construction of the safety sensor must not be altered. When manipulating the

safety sensor, the protective function is no longer guaranteed. Manipulating the safety

sensor also voids all warranty claims against the manufacturer of the safety sensor.

• The safety sensor must be tested regularly by competent personnel.

• The safety sensor must be exchanged after a maximum of 20 years. Repairs or the

exchange of parts subject to wear and tear do not extend the service life.

2.2.1 Foreseeable misuse

In principle, the safety sensor is not suitable as a protective device in case of:

• danger of objects being expelled or hot or dangerous liquids spurting from the danger

zone

• applications in explosive or easily flammable atmospheres

Type in accordance with IEC/EN 61496 Type 2

SIL in accordance with IEC 61508 SIL 1

SILCL in accordance with IEC/EN 62061 SILCL 1

Performance Level (PL) in accordance with ISO 13849-1: 2008 PL c

Category in accordance with ISO 13849 Cat. 2

Average probability of a failure to danger per hour (PFHd)

For protective field heights up to 900 mm, all resolutions

For protective field heights up to 1800 mm, all resolutions

For protective field heights up to 2850 mm, all resolutions

8.2 x 10-8 1/h

8.9 x 10-8 1/h

On request

Service life (TM) 20 years

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