Leuze BCL 308i Bedienungsanleitung

BCL 308

Bar code readers

Original operating instructions

EN • 2021-05-26 • 50117117

We reserve the right to make technical changes

Leuze electronic GmbH + Co. KG BCL 308

Leuze electronic GmbH & Co. KG

In der Braike 1

D-73277 Owen / Germany

Phone: +49 7021 573-0

Fax: +49 7021 573-199

http://www.leuze.com

[email protected]

Leuze electronic GmbH + Co. KG BCL 308

1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.4 Exemption of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.5 Laser safety notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Fast commissioning / operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1 Mounting the BCL 308

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.2 Device arrangement and selection of the mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.3 BCL 308

electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.4 Preparatory settings – Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.1 Manual configuration of the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.2 Automatically setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4.3 Setting the Ethernet host communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4.4 TCP/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4.5 UDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.5 Further settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.6 Starting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.7 Bar code reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.1 About the bar code readers of the BCL 300

series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.2 Characteristics of the bar code readers of the BCL 300

series . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.3 Device construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.4 Reading techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.4.1 Line scanner (single line). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.4.2 Line scanner with oscillating mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.4.3 Raster scanner (raster line) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.5 Fieldbus systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.5.1 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.6 Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.7 External parameter memory in the MS 308 / MK 308 and ME 308 . . . . . . . . . . . . . . . . . . . . . . . 30

4.8 autoReflAct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.9 Reference codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.10 autoConfig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.1 General specifications of the bar code readers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.1.1 Line scanner / raster scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.1.2 Oscillating-mirror scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.1.3 Line / raster scanner with deflecting mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.2 Heating models of the bar code readers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.2.1 Line scanner / raster scanner with heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.2.2 Oscillating-mirror scanner with heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.2.3 Line scanner / raster scanner with deflecting mirror and heating . . . . . . . . . . . . . . . . . . . . . . 35

5.3 Dimensioned drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5.3.1 Dimensioned drawing of complete overview of the BCL 308

with MS 3xx / MK 3xx /

ME 3xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Leuze electronic GmbH + Co. KG BCL 308

5.3.2 Dimensioned drawing of line scanner with / without heating . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.3.3 Dimensioned drawing of deflecting mirror scanner with / without heating . . . . . . . . . . . . . . . . 38

5.3.4 Dimensioned drawing of oscillating-mirror scanner with / without heating . . . . . . . . . . . . . . . 39

5.3.5 Dimensioned drawings of MS 3xx / ME 3xx / MK 3xx connection hoods . . . . . . . . . . . . . . . . 40

5.4 Reading field curves / optical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.4.1 Bar code characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.4.2 Raster scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.5 Reading field curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

5.5.1 High Density (N) - optics: BCL 308

S/R1 N 102 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.5.2 High Density (N) - optics: BCL 308

S/R1 N 100 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.5.3 Medium Density (M) - optics: BCL 308

S/R1 M 102 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.5.4 Medium Density (M) - optics: BCL 308

S/R1 M 100 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.5.5 Medium Density (M) - optics: BCL 308

O M 100 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.5.6 Low Density (F) - optics: BCL 308

S/R1 F 102 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.5.7 Low Density (F) - optics: BCL 308

S/R1 F 100 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.5.8 Low Density (F) - optics: BCL 308

O F 100 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.5.9 Ultra Low Density (L) - optics: BCL 308

S L 102 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.5.10 Ultra Low Density (L) - optics: BCL 308

S L 100 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.5.11 Ultra Low Density (L) - optics: BCL 308

O L 100 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

5.5.12 Ink Jet (J) - optics: BCL 308

R1 J 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

6 Installation and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

6.1 Storage, transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

6.2 Mounting the BCL 308

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

6.2.1 Mounting via M4 x 5 screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

6.2.2 Mounting devices BT 56 and BT 56-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

6.2.3 BT 59 mounting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

6.2.4 BT 300 - 1, BT 300 W mounting devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

6.3 Device arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

6.3.1 Selecting a mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

6.3.2 Avoiding total reflection – Line scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

6.3.3 Avoiding total reflection – deflecting mirror scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

6.3.4 Avoiding total reflection – oscillating-mirror scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

6.3.5 Mounting location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

6.3.6 Devices with integrated heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

6.3.7 Possible read angles between BCL 308

and bar code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

6.4 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.1 Safety notices for the electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.2 BCL 308

electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

7.2.1 MS 308 connector hood with 3 integrated M12 connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . 61

7.2.2 ME 308 103 connection hood with M12 connection cables. . . . . . . . . . . . . . . . . . . . . . . . . . . 61

7.2.3 ME 308 104 connection hood with M8/M12 connection cables. . . . . . . . . . . . . . . . . . . . . . . . 62

7.2.4 ME 308 214 connection hood with M8/M12/RJ45 connection cables . . . . . . . . . . . . . . . . . . . 63

7.2.5 MK 308 terminal hood with spring-cage terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

7.3 Detailed description of the connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

7.3.1 PWR / SW IN/OUT - Voltage supply and switching input/output 1 and 2 . . . . . . . . . . . . . . . . 66

7.3.2 SENSOR - direct connection of an external sensor (ME 308 xx4 only). . . . . . . . . . . . . . . . . . 67

7.3.3 SERVICE – USB interface (Mini-B type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

7.3.4 HOST / BUS IN for BCL 308

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

7.3.5 BUS OUT for the BCL 308

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

7.4 Ethernet topologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

7.4.1 Ethernet wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

7.5 Cable lengths and shielding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

8 Display elements and display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Leuze electronic GmbH + Co. KG BCL 308

8.1 BCL 308

LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

8.2 MS 308/ME 308…/MK 308 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

8.3 BCL 308

display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

9 Leuze webConfig tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

9.1 Connecting the SERVICE USB interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

9.2 Installing the required software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

9.2.1 System requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

9.2.2 Installing the USB driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

9.3 Starting the webConfig tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

9.4 Short description of the webConfig tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

9.4.1 Module overview in the Configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

10 Commissioning and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

10.1 Measures to be performed prior to the initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

10.2 Starting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

10.3 Setting the communication parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

10.3.1 Manual configuration of the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

10.3.2 Automatically setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

10.3.3 Ethernet host communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

10.3.4 TCP/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

10.3.5 UDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

10.4 Additional settings for the BCL 308

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

10.4.1 Decoding and processing the read data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

10.4.2 Control of the decoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

10.4.3 Control of the switching outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

10.5 Transmitting configuration data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

10.5.1 Via the webConfig tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

10.5.2 Replacing a defective BCL 308

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

11 Online commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

11.1 Overview of commands and parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

11.1.1 General online commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

11.1.2 Online commands for system control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

11.1.3 Online commands for configuring the switching inputs/outputs. . . . . . . . . . . . . . . . . . . . . . . . 95

11.1.4 Online commands for the parameter set operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

12 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

12.1 General causes of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

12.2 Interface errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

12.3 Service and support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

13 Type overview and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

13.1 Part number code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

13.2 BCL 308

type overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

13.3 Accessories – Connection hoods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

13.4 Accessories – Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

13.5 Accessories – USB cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

13.6 Accessories – Mounting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

13.7 Accessory - Reflector for AutoReflAct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

14 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

14.1 General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Leuze electronic GmbH + Co. KG BCL 308

14.2 Repairs, servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

14.3 Disassembling, packing, disposing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

15 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

15.1 ASCII character set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

15.2 Bar code samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

15.2.1 Module 0.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

15.2.2 Module 0.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Leuze electronic GmbH + Co. KG BCL 308

Figure 2.1: Laser apertures, laser warning signs............................................................................................. 10

Figure 3.1: BCL 308

- MS 308 connection hood with M12 connectors ........................................................... 12

Figure 3.2: BCL 308

- ME 308 103 connection hood with M12 connection cables......................................... 13

Figure 3.3: BCL 308

- ME 308 104 connection hood with M8/M12 connection cables................................... 14

Figure 3.4: BCL 308

- ME 308 214 connection hood with M8/M12/RJ45 connection cables ......................... 15

Figure 3.5: BCL 308

- MK 308 terminal hood with spring-cage terminals....................................................... 16

Figure 3.6: Cable fabrication for MK 308 terminal hood .................................................................................. 16

Figure 4.1: Line scanner, line scanner with deflecting mirror and oscillating-mirror scanner .......................... 23

Figure 4.2: Possible bar code orientation ........................................................................................................ 24

Figure 4.3: BCL 308

device construction - line scanner.................................................................................. 25

Figure 4.4: Device construction BCL 308

- Line scanner with deflecting mirror.............................................. 25

Figure 4.5: BCL 308

device construction - oscillating-mirror scanner............................................................. 26

Figure 4.6: Device construction - MS 308 connector hood .............................................................................. 26

Figure 4.7: Device construction MK 308 hood with integrated connectors ...................................................... 26

Figure 4.8: Device construction - MS 308 103 / MS 308 104 connector hood................................................. 27

Figure 4.9: Deflection principle for the line scanner......................................................................................... 27

Figure 4.10: Deflection principle for the line scanner with oscillating mirror add-on .......................................... 28

Figure 4.11: Deflection principle for the raster scanner ..................................................................................... 29

Figure 4.12: Reflector arrangement for autoReflAct .......................................................................................... 30

Table 5.1: Technical data of the BCL 308

line/raster scanners without heating ............................................ 31

Table 5.2: Technical data of the BCL 308

oscillating-mirror scanners with heating ...................................... 32

Table 5.3: Technical data of the BCL 308

deflecting mirror scanners without heating .................................. 33

Table 5.4: Technical data of the BCL 308

line / raster scanners with heating ............................................... 34

Table 5.6: Specifications of the BCL 308

oscillating-mirror scanners with heating........................................ 34

Table 5.7: Technical data of the BCL 308

deflecting mirror scanners with heating ....................................... 35

Figure 5.1: Dimensioned drawing of complete overview of the BCL 308

with MS 3xx / MK 3xx / ME 3xx ..... 36

Figure 5.2: Dimensioned drawing of BCL 308

S…102 line scanner ............................................................... 37

Figure 5.3: Dimensioned drawing of BCL 308

S…100 with deflecting mirror ................................................. 38

Figure 5.4: Dimensioned drawing of BCL 308

O…100 oscillating-mirror scanner.......................................... 39

Figure 5.5: Dimensioned drawing of MS 3xx connector hood / ME 3xx connection hood ............................... 40

Figure 5.6: Dimensioned drawing of MK 3xx terminal hood ............................................................................ 41

Figure 5.7: The most important characteristics of a bar code.......................................................................... 41

Table 5.8: Raster line cover dependent on the distance ................................................................................ 42

Figure 5.8: Zero position of the reading distance............................................................................................. 43

Table 5.9: Reading conditions ........................................................................................................................ 43

Figure 5.9: "High Density" reading field curve for line scanner without deflecting mirror................................. 44

Figure 5.10: "High Density" reading field curve for line scanner with deflecting mirror...................................... 44

Figure 5.11: "Medium Density" reading field curve for line scanner without deflecting mirror ........................... 45

Figure 5.12: "Medium Density" reading field curve for line scanner with deflecting mirror ................................ 45

Figure 5.13: "Medium Density" reading field curve for oscillating-mirror scanners............................................ 46

Figure 5.14: Lateral "Medium Density" reading field curve for oscillating-mirror scanners................................ 46

Figure 5.15: "Low Density" reading field curve for line scanner without deflecting mirror ................................. 46

Figure 5.16: "Low Density" reading field curve for line scanner with deflecting mirror ...................................... 47

Figure 5.17: "Low Density" reading field curve for oscillating-mirror scanners ..................................................47

Figure 5.18: Lateral "Low Density" reading field curve for oscillating-mirror scanners ...................................... 47

Figure 5.19: "Ultra Low Density" reading field curve for line scanner without deflecting mirror......................... 48

Figure 5.20: "Ultra Low Density" reading field curve for line scanner with deflecting mirror.............................. 48

Figure 5.21: "Ultra Low Density" reading field curve for oscillating-mirror scanners ......................................... 49

Figure 5.22: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners ............................. 49

Figure 5.23: "Ink Jet" reading field curve for line scanner with deflecting mirror ............................................... 50

Figure 6.1: Device name plate BCL 308

......................................................................................................... 51

Figure 6.2: Fastening options using M4x5 threaded holes .............................................................................. 52

Leuze electronic GmbH + Co. KG BCL 308

Figure 6.3: Mounting devices BT 56 and BT 56-1 ........................................................................................... 53

Figure 6.4: Mounting example of BCL 308

with BT 56.................................................................................... 54

Figure 6.5: BT 59 mounting device.................................................................................................................. 54

Figure 6.6: BT 300 - 1, BT 300 W mounting devices ....................................................................................... 55

Figure 6.7: Total reflection – line scanner........................................................................................................ 56

Figure 6.8: Total reflection – line scanner........................................................................................................ 57

Figure 6.9: Total reflection – BCL 308

with oscillating-mirror scanner ............................................................ 57

Figure 6.10: Reading angle for the line scanner ................................................................................................ 58

Figure 7.1: Location of the electrical connections............................................................................................ 59

Figure 7.2: BCL 308

- MS 308 connection hood with M12 connectors ........................................................... 61

Figure 7.3: BCL 308

- ME 308 103 connection hood with M12 connection cables......................................... 62

Figure 7.4: BCL 308

- ME 308 104 connection hood with M8/M12 connection cables................................... 63

Figure 7.5: BCL 308

- ME 338 214 connection hood with M8/M12/RJ45 connection cables ......................... 64

Figure 7.6: BCL 308

- MK 308 terminal hood with spring-cage terminals....................................................... 65

Figure 7.7: Cable fabrication for MK 308 terminal hood .................................................................................. 65

Table 7.1: PWR / SW IN/OUT pin assignment ............................................................................................... 66

Figure 7.8: Switching input connection diagram SWIO_1 and SWIO_2 .......................................................... 67

Figure 7.9: Switching output connection diagram SWIO_1 / SWIO_2 ............................................................. 67

Table 7.2: SENSOR pin assignment .............................................................................................................. 68

Table 7.3: SERVICE pin assignment – Mini-B type USB interface................................................................. 68

Table 7.4: Pin assignment HOST / BUS IN for BCL 308

............................................................................... 69

Figure 7.10: HOST / BUS IN cable assignments on RJ-45 ............................................................................... 69

Table 7.5: Pin assignment BUS OUT for BCL 308

........................................................................................ 70

Figure 7.11: Ethernet in a star topology............................................................................................................. 70

Figure 7.12: Ethernet in a linear topology .......................................................................................................... 71

Table 7.6: Cable lengths and shielding........................................................................................................... 72

Figure 8.1: BCL 308

- LED indicators ............................................................................................................. 73

Figure 8.2: MS 308/ME 308…/MK 308 - LED indicators ................................................................................. 75

Figure 8.3: BCL 308

- Display ......................................................................................................................... 76

Figure 9.1: Connecting the SERVICE USB interface....................................................................................... 78

Figure 9.2: The start page of the webConfig tool............................................................................................. 80

Figure 9.3: Module overview in the webConfig tool ......................................................................................... 81

Figure 10.1: Storing configuration data in the webConfig tool ........................................................................... 88

Table 12.1: General causes of errors ............................................................................................................. 102

Table 12.2: Interface error .............................................................................................................................. 102

Table 13.1: BCL 308

part number code......................................................................................................... 104

Table 13.2: BCL 308

type overview ............................................................................................................... 105

Table 13.3: Connection hoods for the BCL 308

............................................................................................. 106

Table 13.4: Connectors for the BCL 308

....................................................................................................... 106

Table 13.5: Service cable for the BCL 308

.................................................................................................... 106

Table 13.6: Mounting devices for the BCL 308

.............................................................................................. 106

Table 13.7: Reflector for autoReflAct operation.............................................................................................. 107

Figure 15.1: Bar code sample labels (module 0.3) .......................................................................................... 113

Figure 15.2: Bar code sample labels (module 0.5) .......................................................................................... 114

General information

Leuze electronic GmbH + Co. KG BCL 308

1 General information

1.1 Explanation of symbols

The symbols used in this technical description are explained below.

1.2 Declaration of Conformity

The bar code readers of the BCL 300

series have been developed and manufactured in accordance with

the applicable European standards and directives.

The manufacturer of the product, Leuze electronic GmbH & Co. KG in D-73277 Owen, possesses a certi-

fied quality assurance system in accordance with ISO 9001.

ATTENTION!

This symbol precedes text messages which must strictly be observed. Failure to observe the

provided instructions could lead to personal injury or damage to equipment.

ATTENTION LASER!

This symbol warns of possible danger caused by hazardous laser radiation.

NOTE

This symbol indicates text passages containing important information.

Safety

Leuze electronic GmbH + Co. KG BCL 308

2 Safety

The bar code readers of the BCL 3xx

series were developed, manufactured and tested in accordance with

the applicable safety standards. They correspond to the state of the art.

2.1 Intended use

Bar code readers of the BCL 3xx

series are conceived as stationary, high-speed scanners with integrated

decoder for all current bar codes used for automatic object detection.

Areas of application

The bar code readers of the BCL 3xx

series are especially designed for the following areas of application:

• Storage and conveying technologies, in particular for object identification on fast-moving conveyor

belts

• Pallet transport systems

• Automobile sector

• Omnidirectional reading

2.2 Foreseeable misuse

Any use other than that defined under "Intended use" or which goes beyond that use is considered

improper use.

In particular, use of the device is not permitted in the following cases:

• in rooms with explosive atmospheres

• as stand-alone safety component in accordance with the machinery directive 1)

• for medical purposes

CAUTION!

Observe intended use!

Only operate the device in accordance with its intended use. The protection of personnel and

the device cannot be guaranteed if the device is operated in a manner not complying with its

intended use.

Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.

Read the technical description before commissioning the device. Knowledge of this technical

description is an element of proper use.

NOTE

Comply with conditions and regulations!

Observe the locally applicable legal regulations and the rules of the employer's liability insur-

ance association.

ATTENTION!

For UL applications, use is only permitted in Class 2 circuits in accordance with the NEC

(National Electric Code).

1) Use as safety-related component within the safety function is possible, if the component combination is designed corre-

spondingly by the machine manufacturer.

NOTE

Do not modify or otherwise interfere with the device!

Do not carry out modifications or otherwise interfere with the device.

The device must not be tampered with and must not be changed in any way.

The device must not be opened. There are no user-serviceable parts inside.

Repairs must only be performed by Leuze electronic GmbH + Co. KG.

Dieses Handbuch passt für folgende Modelle

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