Leuze CR 100 Bedienungsanleitung

CR 100

Bar Code Reader

Original operating instructions

EN 2015/01 - 50127908

We reserve the right to

make technical changes

Leuze electronic CR 100 2

Leuze electronic GmbH + Co. KG

In der Braike 1

D-73277 Owen / Germany

Phone: +49 7021 573-0

Fax: +49 7021 573-199

http://www.leuze.com

[email protected]

Leuze electronic CR 100 3

1 About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Used symbols and signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1 Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1.1 The CR 100 bar code reader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1.2 Stand alone operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.3 Device construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.4 Connection technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.5 Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.5.1 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.1 Selecting a mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.1 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.2 Pin assignment of the CR 100 connection cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.3 Switching input/Switching output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.3.1 Switching input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.3.2 Switching output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.4 PC or terminal connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.5 Cable lengths and shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6 Configuration and diagnostic software -

Sensor Studio

. . . . . . . . . . . . . . . . . . . 15

6.1 System requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6.2 Installing

Sensor Studio configuration software

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.2.1 Downloading configuration software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.2.2 Installing the

Sensor Studio

FDT frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.2.3 Intalling communication DTM and device DTM for CR 100. . . . . . . . . . . . . . . . . . . . . . . . 16

6.2.4 Connecting bar code reader to PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.3 Starting the

Sensor Studio

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.4 Exiting

Sensor Studio

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6.5 Configuration parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6.5.1 Decode tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.5.2 Output tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.5.3 Control tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.5.4 Host interface tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.5.5 Reference code tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6.5.6 Sensor tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6.5.7 Switch tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7 Starting up the device - Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.1 Measures to be performed prior to the initial commissioning . . . . . . . . . . . . . . . . . . . . . . 32

7.2 Starting the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.2.1 “Power On” test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Leuze electronic CR 100 4

7.2.2 Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.2.3 “Online commands” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.2.4 Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.3 Setting the communication parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.3.1 Parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7.3.2 “Service” operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8 Online commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8.1 Overview of commands and parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8.2 General online commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8.3 Online commands for system control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

8.4 Online commands for the parameter set operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

9 Care, maintenance and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

9.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

9.2 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

9.3 Disposing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

10 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

11 Service and support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

11.1 What to do should servicing be required? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

12 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

12.1 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

12.2 Reading fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

12.3 Dimensioned drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

13 Ordering information and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

13.1 Type overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

13.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

14 EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

15 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

15.1 Bar code samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

About this document

Leuze electronic CR 100 5

1 About this document

1.1 Used symbols and signal words

Table 1.1: Warning symbols and signal words

Table 1.2: Other symbols

Table 1.3: Terms and abbreviations

Symbol indicating dangers to persons

NOTICE Signal word for property damage

Indicates dangers that may result in property damage if the measures for dan-

ger avoidance are not followed.

Symbol for tips

Text passages with this symbol provide you with further information.

Symbols for action steps

Text passages with this symbol instruct you to perform actions.

BCL Bar code reader

CR CCD based bar code reader

(Code Reader)

DTM Software device manager

(Device Type Manager)

EMC Electromagnetic compatibility

EN European standard

FDT Software frame for management of device managers (DTM)

(Field Device Tool)

FE Functional earth

GUI

Graphical User Interface

IO or I/O Input/Output

LED

Light Emitting Diode

PLC Programmable Logic Control

Safety

Leuze electronic CR 100 6

2 Safety

This sensor was developed, manufactured and tested in line with the applicable safety standards. It corre-

sponds to the state of the art.

2.1 Intended use

The CR 100 bar code reader is designed as a stationary scanner with integrated decoder for all common

bar codes used for automatic object detection.

Areas of application

The CR 100 bar code reader is intended especially for the following areas of application:

• automatic analyzers

• space-critical bar code reading tasks

• automation technology

2.2 Foreseeable misuse

Any use other than that defined under “Intended use” or which goes beyond that use is considered

improper use.

In particular, use of the device is not permitted in the following cases:

• Rooms with explosive atmospheres

• Circuits relevant to safety

• Operation for medical purposes

2.3 Competent persons

Connection, mounting, commissioning and adjustment of the device must only be carried out by competent

persons.

Prerequisites for competent persons:

• They have a suitable technical education.

• They are familiar with the rules and regulations for occupational safety and safety at work.

• They are familiar with the technical description of the device.

• They have been instructed by the responsible person on the mounting and operation of the device.

Certified electricians

Electrical work must be carried out by a certified electrician.

Due to their technical training, knowledge and experience as well as their familiarity with relevant stan-

dards and regulations, certified electricians are able to perform work on electrical systems and indepen-

dently detect possible dangers.

In Germany, certified electricians must fulfill the requirements of accident-prevention regulations BGV A3

(e.g. electrician foreman). In other countries, there are respective regulations that must be observed.

NOTICE

Comply with conditions and regulations!

Observe the locally applicable legal regulations and the rules of the employer's liability insurance asso-

ciation.

NOTICE

Do not modify or otherwise interfere with the device.

Do not carry out modifications or otherwise interfere with the device.

The device must not be tampered with and must not be changed in any way.

The device must not be opened. There are no user-serviceable parts inside.

Repairs must only be performed by Leuze electronic GmbH + Co. KG.

Safety

Leuze electronic CR 100 7

2.4 Disclaimer

Leuze electronic GmbH + Co. KG is not liable in the following cases:

• The device is not being used properly.

• Reasonably foreseeable misuse is not taken into account.

• Mounting and electrical connection are not properly performed.

• Changes (e.g., constructional) are made to the device.

Device description

Leuze electronic CR 100 8

3 Device description

3.1 Device overview

3.1.1 The CR 100 bar code reader

The CR 100 bar code reader is a CCD based line scanner with integrated decoder for all commonly used

bar codes, e.g. 2/5 Interleaved, Code 39, Code 128, EAN etc..

The many possible configurations of the device allow it to be adapted to a multitude of reading tasks. Due

to the small dimensions of the unit and its wide reading field, the CR 100 may also be used in highly

constrained spaces.

Information on technical data and characteristics: see chapter 12.

3.1.2 Stand alone operation

The CR 100 bar code reader is operated as a “standalone” single device. It is equipped with a six-wire

cable with open ends for the electrical connection of the supply voltage, the interface, the switching input

and the switching output.

3.2 Performance characteristics

• High-performance CCD scanner with front or lateral beam exit

• Reading field optimized to a reading field height of 80 mm even at short distances

• Compact design for simple integration, even in constrained spaces

• Scanning rate of 700 scans/s facilitates reliable reading, even while in motion

• Reading of all common codes of modulus sizes 150 – 500 μm (6-20 mil) at a reading field height of

≥ 80 mm

• Robust metal housing with cable connection

• RS 232 interface, one switching input, one switching output

3.3 Device construction

1 Reading window with lateral beam exit

2 Cable, 2000 mm

3 M3 mounting thread

Figure 3.1: CR 100M0 device construction

Device description

Leuze electronic CR 100 9

1 Reading window with front beam exit

2 Cable, 2000 mm

3 M3 mounting thread

Figure 3.2: CR 100M2 device construction

3.4 Connection technology

• Cable connection

• Alternative: customer-specific solutions

3.5 Display elements

On the rear of the CR 100, you will find an LED that indicates the readiness for operation and the read

status of the bar code reader.

3.5.1 LED indicators

A 3-color LED on the rear of the housing indicates the device and read status:

Table 3.1: LED indicators

Color State Description

Orange ON (continuous

light)

Reading gate active

Flashing Initialization phase

Green ON (continuous

light)

Reading successful

Red ON (continuous

light)

No read result

Mounting

Leuze electronic CR 100 10

4 Mounting

You can fasten the CR 100 at the M3 mounting threads on both sides of the device.

4.1 Selecting a mounting location

In order to select the right mounting location, several factors must be considered:

• size, orientation, and position tolerance of the bar codes on the objects to be scanned.

• the reading field of the CR 100 in relation to the bar code module width.

• the CR 100 is designed for reading codes in ladder orientation.

• the resulting minimum and maximum reading distance from the respective reading field; see

figure 12.2.

• alignment of the bar code reader for avoiding reflections.

• distance between CR 100 and host system with respect to the interface.

The best read results are obtained when

• the reading distance lies in the middle area of the reading field.

• there is no direct sunlight and extraneous light is avoided.

• the bar code labels are of good print quality and have good contrast ratios.

• you do not use high-gloss labels.

• the bar code is moved past the reading window with a rotational angle of 10° to 15°.

• the red light beam is narrowed down for its respective reading task in order to avoid reflections on

shiny components.

α Azimuth angle

β Angle of inclination

γ Angle of rotation

Recommended angle of rotation: γ > 10°

Figure 4.1: Definition of the CR 100 reading angles

The size of the bar code module influences the maximum reading distance and the width of the

reading field. Therefore, when selecting a mounting location and/or the bar code label, take into

account the different reading characteristics of the scanner with various bar code modules.

NOTICE

Observe when choosing the mounting location!

Maintaining the required environmental conditions (temperature, humidity).

Possible soiling of the reading window due to liquids, abrasion by boxes, or packaging material resi-

dues.

Lowest possible chance of damage to the scanner by mechanical collision or jammed parts.

Possible extraneous light influence (no direct sunlight).

With front beam exit, the beam exit on the CR 100 is nearly vertical to the reading window; with

lateral beam exit, the beam exit is at 13° from vertical. The bar code label must be rotated by

> 10° to avoid a total reflection of the red light beam in the case of glossy labels.

Inhaltsverzeichnis

Andere Leuze Barcode-Lesegerät Handbücher

Leuze

Leuze BCL 92 Bedienungsanleitung

Leuze

Leuze BCL 92 Bedienungsanleitung

Leuze

Leuze BCL 208i Bedienungsanleitung

Leuze

Leuze it 1452g Bedienungsanleitung

Leuze

Leuze IT 3800g Bedienungsanleitung

Leuze

Leuze it 3820 Bedienungsanleitung

Leuze

Leuze BCL 608i SM 102 Bedienungsanleitung

Leuze

Leuze BPS 3048i Bedienungsanleitung

Leuze

Leuze BCL604i Bedienungsanleitung

Leuze

Leuze BCL 8 Bedienungsanleitung

Leuze

Leuze DCR 258i Bedienungsanleitung

Leuze

Leuze BPS 338i Bedienungsanleitung

Leuze

Leuze BPS 8 Bedienungsanleitung

Leuze

Leuze BPS 348i Bedienungsanleitung

Leuze

Leuze BPS 3007i Bedienungsanleitung

Leuze

Leuze HS 6578 Bedienungsanleitung

Leuze

Leuze BCL 358 Bedienungsanleitung

Leuze

Leuze BCL 900i Bedienungsanleitung

Leuze

Leuze BCL 300i Bedienungsanleitung

Leuze

Leuze BCL 308i Bedienungsanleitung

Leuze

Leuze BPS 34 Bedienungsanleitung

Leuze

Leuze IT 6320 DPM Einrichtungshandbuch

Leuze

Leuze BCL 648i Bedienungsanleitung

Leuze

Leuze BCL 900i Bedienungsanleitung

Beliebte Barcode-Lesegerät Handbücher anderer Marken

POSMicro

POSMicro Datalogic PowerScan D7100 Bedienungsanleitung

NCR

NCR RealPOS Bedienungsanleitung

Motorola

Motorola SE3300 Kurzanleitung zur Einrichtung

Motorola

Motorola Symbol LS3008 Installations- und Betriebshandbuch

Meec tools

Meec tools OBD-II / VAG Bedienungsanleitung

SICK

SICK CLP 100 Bedienungsanleitung

Royal Tag SA

Royal Tag SA I-Read Bedienungsanleitung

Welch Allyn

Welch Allyn IMAGETEAM 3800 Bedienungsanleitung

Meteor

Meteor 8310 Bedienungsanleitung

Denso

Denso BHT-500B Bedienungsanleitung

Datalogic

Datalogic Heron HD3130 Bedienungsanleitung

Motorola

Motorola MP6000 Montageanleitung

Newland

Newland NLS-HR15-BT Bedienungsanleitung

ARTDEV

ARTDEV AS-1310 Bedienungsanleitung

Aopos

Aopos AS290 Bedienungsanleitung

ENS

ENS 367-5455 Bedienungsanleitung

Atid

Atid AT188N Plus Bedienungsanleitung

AZENTA

AZENTA 281947 Bedienungsanleitung