Leuze BCL 648i Bedienungsanleitung

BCL 648i

Bar Code Reader

Original operating instructions

EN 2015/04 - 50126988

We reserve the right to

make technical changes

Leuze electronic BCL 648i 2

Leuze electronic GmbH + Co. KG

In der Braike 1

D-73277 Owen / Germany

Phone: +49 7021 573-0

Fax: +49 7021 573-199

http://www.leuze.com

Leuze electronic BCL 648i 3

1 About this document. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1 Used symbols and signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Exemption of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.5 Laser safety notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.5.1 Laser safety notices– laser class 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.1 Device overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.2 Performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.3 Device construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.4 Connection technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.5 Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.5.1 Structure of the control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.5.2 Status display and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.5.3 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.6 Operational controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.7 External parameter memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.1 autoReflAct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.2 autoConfig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5 Reading techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1 Line scanner (single line). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.2 Line scanner with oscillating mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.3 Omnidirectional reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.4 Leuze multiScan over Ethernet/PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.1 Device arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.1.1 Selecting a mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.1.2 Avoiding total reflection – Line scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.1.3 Avoiding total reflection – oscillating-mirror scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.1.4 Possible read angles between device and bar code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.2 Installing the external parameter memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7.2 PWR – Voltage supply and switching inputs/outputs 3 and 4 . . . . . . . . . . . . . . . . . . . . . . 30

7.3 SERVICE – USB interface (type A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.4 SW IN/OUT – Switching input/switching output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.5 HOST / BUS IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

7.6 BUS OUT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

7.7 PROFINET-IO topologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

7.7.1 PROFINET-IO wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

7.8 Cable lengths and shielding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

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8 Menu description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

8.1 The main menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

8.2 Parameter menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

8.3 Language selection menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.4 Service menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.5 Actions menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

9 Commissioning – Leuze electronic webConfig tool . . . . . . . . . . . . . . . . . . . . . . 49

9.1 Connecting the service USB interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

9.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

9.2.1 System requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

9.2.2 Installing the USB driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

9.3 Starting the webConfig tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

9.4 Short description of the webConfig tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

9.5 Module overview in the Configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

10 Starting up the device - Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

10.1 General information on PROFINET-IO implementation. . . . . . . . . . . . . . . . . . . . . . . . . . . 53

10.1.1PROFINET-IO communication profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

10.1.2Conformance Classes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

10.2 Measures to be performed prior to the initial commissioning . . . . . . . . . . . . . . . . . . . . . . 55

10.3 Starting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

10.4 Configuration steps for a Siemens Simatic S7 control. . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

10.4.1Step 1 – Preparing the control system (S7 PLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

10.4.2Step 2 – Installation of the GSD file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

10.4.3Step 3 – Hardware configuration of the S7 PLC: Configuration. . . . . . . . . . . . . . . . . . . . . 56

10.4.4Step 4 – Transfer of the configuration to the IO controller (S7 PLC) . . . . . . . . . . . . . . . . . 57

10.4.5Step 5 – Configuration of the device name - naming the device . . . . . . . . . . . . . . . . . . . . 57

10.4.6Step 6 – Check device names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

10.4.7Ethernet host communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

10.4.8Manually setting the IP address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

10.4.9Automatically setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

10.4.10Address Link Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

10.4.11TCP/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

10.4.12UDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

10.5 Commissioning via the PROFINET-IO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

10.5.1General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

10.5.2Permanently defined parameters/device parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

10.6 Overview of the project modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

10.7 Decoder modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

10.7.1Modules 1-4 – Code table extensions 1 to 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

10.7.2Module 5 – Code type features (symbology) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

10.7.3Module 7 – Code reconstruction technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

10.8 Control modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

10.8.1Module 10 – Activations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

10.8.2Module 11 – Reading gate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

10.8.3Module 12 – Multi-label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

10.8.4Module 13 – Fragmented read result. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

10.8.5Module 14 – Interlinked read result . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

10.9 Result Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

10.9.1Module 20 – Decoder state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

10.9.2Modules 21-27 – Decoding result . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

10.9.3Module 30 – Data formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

10.9.4Module 31 – Reading gate number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

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10.9.5Module 32 – Reading gate time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

10.9.6Module 33 – Code position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

10.9.7Module 34 – Reading reliability (equal scans) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

10.9.8Module 35 – Bar code length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

10.9.9Module 36 – Scans with information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

10.9.10Module 37 – Decoding quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

10.9.11Module 38 – Code direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

10.9.12Module 39 – Number of digits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

10.9.13Module 40 – Code type (symbology) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

10.9.14Module 41 – Code position in the swivel range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

10.10 Data Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

10.10.1Module 50 – Characteristics filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

10.10.2Module 51 – Data filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

10.11 Identifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

10.11.1Module 52 – Segmentation according to the EAN process . . . . . . . . . . . . . . . . . . . . . . . 87

10.11.2Module 53 – Segmentation via fixed positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

10.11.3Module 54 – Segmentation according to identifier and separator . . . . . . . . . . . . . . . . . . 90

10.11.4Module 55 – String handling parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

10.12 Device Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

10.12.1Module 60 – Device status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

10.12.2Module 61 – Laser control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

10.12.3Module 62 – Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

10.12.4Module 63 – Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

10.12.5Module 64 – Oscillating mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

10.12.6Module 65 – Deflection mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

10.13 Switching inputs/ outputs SWIO 1 … 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

10.13.1Parameters for operating as an output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

10.13.2Parameters for operating as an input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

10.13.3Switch-on and switch-off functions for operation as an output. . . . . . . . . . . . . . . . . . . . . 99

10.13.4Input functions for operation as an input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

10.13.5Module 70 – Switching input/output SWIO1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

10.13.6Module 71 – Switching input/output SWIO2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

10.13.7Module 72 – Switching input/output SWIO3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

10.13.8Module 73 – Switching input/output SWIO4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

10.13.9Module 74 – SWIO status and control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

10.14 Data output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

10.14.1Module 80 – Sorting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

10.15 Reference code comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

10.15.1Module 81 – Reference code comparator 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

10.15.2Module 82 – Reference code comparator 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

10.15.3Module 83 – Reference code comparison pattern 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

10.15.4Module 84 – Reference code comparison pattern 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

10.16 Special Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

10.16.1Module 90 – Status and control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

10.16.2Module 91 – AutoReflAct (automatic reflector activation) . . . . . . . . . . . . . . . . . . . . . . . 113

10.16.3Module 92 – AutoControl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

10.16.4Module 100 – multiScan master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

10.16.5Module 101 – multiScan slave addresses 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

10.16.6Module 102 – multiScan slave addresses 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

10.17 Example configuration: Indirect activation via the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . 117

10.17.1Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

10.17.2Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

10.18 Sample configuration: Direct activation via the switching input . . . . . . . . . . . . . . . . . . . . 118

10.18.1Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

10.18.2Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Leuze electronic BCL 648i 6

11 Online commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

11.1 General online commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

11.2 Online commands for system control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

11.3 Online commands for configuration of switching inputs/outputs . . . . . . . . . . . . . . . . . . . 126

11.4 Online commands for the parameter set operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

12 Care, maintenance and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

12.1 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

12.2 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

12.3 Disposing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

13 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

13.1 General causes of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

13.2 Interface errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

14 Service and support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

14.1 What to do should servicing be required? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

15 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

15.1 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

15.1.1 Line scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

15.1.2Oscillating-mirror scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

15.2 Dimensioned drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

15.3 Dimensioned drawings: Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

15.4 Reading field curves / optical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

15.5 Reading field curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

15.5.1Medium Density (M) - optics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

15.5.2Low Density (F) - optics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

16 Ordering information and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

16.1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

16.2 Type overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

16.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

17 EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

18 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

18.1 ASCII character set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

18.2 Bar code samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

18.2.1Module 0.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

18.2.2Module 0.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

About this document

Leuze electronic BCL 648i 7

1 About this document

1.1 Used symbols and signal words

Table 1.1: Warning symbols and signal words

Table 1.2: Other symbols

Table 1.3: Terms and abbreviations

Symbol indicating dangers to persons

NOTICE Signal word for property damage

Indicates dangers that may result in property damage if the measures for dan-

ger avoidance are not followed.

Symbol for tips

Text passages with this symbol provide you with further information.

Symbols for action steps

Text passages with this symbol instruct you to perform actions.

BCL Bar code reader

CRT Code reconstruction technology

Safety

Leuze electronic BCL 648i 8

2 Safety

This sensor was developed, manufactured and tested in line with the applicable safety standards. It corre-

sponds to the state of the art.

2.1 Intended use

The device is designed as a stationary high-speed scanner with integrated decoder for all common bar

codes for automatic object detection.

Areas of application

The device is specially designed for the following areas of application:

• Object identification on fast-moving conveyor lines

• Omnidirectional reading

2.2 Foreseeable misuse

Any use other than that defined under “Intended use” or which goes beyond that use is considered

improper use.

In particular, use of the device is not permitted in the following cases:

• Rooms with explosive atmospheres

• Circuits relevant to safety

• For medicinal purposes

2.3 Competent persons

Connection, mounting, commissioning and adjustment of the device must only be carried out by competent

persons.

Prerequisites for competent persons:

• They have a suitable technical education.

• They are familiar with the rules and regulations for occupational safety and safety at work.

• They are familiar with the technical description of the device.

• They have been instructed by the responsible person on the mounting and operation of the device.

Certified electricians

Electrical work must be carried out by a certified electrician.

Due to their technical training, knowledge and experience as well as their familiarity with relevant stan-

dards and regulations, certified electricians are able to perform work on electrical systems and indepen-

dently detect possible dangers.

In Germany, certified electricians must fulfill the requirements of accident-prevention regulations BGV A3

(e.g. electrician foreman). In other countries, there are respective regulations that must be observed.

CAUTION

Comply with conditions and regulations!

Observe the locally applicable legal regulations and the rules of the employer's liability insurance asso-

ciation.

CAUTION

Do not modify or otherwise interfere with the device.

Do not carry out modifications or otherwise interfere with the device.

The device must not be tampered with and must not be changed in any way.

The device must not be opened. There are no user-serviceable parts inside.

Repairs must only be performed by Leuze electronic GmbH + Co. KG.

Safety

Leuze electronic BCL 648i 9

2.4 Exemption of liability

Leuze electronic GmbH + Co. KG is not liable in the following cases:

• The device is not being used properly.

• Reasonably foreseeable misuse is not taken into account.

• Mounting and electrical connection are not properly performed.

• Changes (e.g., constructional) are made to the device.

2.5 Laser safety notices

2.5.1 Laser safety notices– laser class 2

ATTENTION, LASER RADIATION – LASERCLASS2

Never look directly into the beam!

The device fulfills the IEC 60825-1:2007 (EN 60825-1:2007) requirements for a product in laser class 2

as well as the U.S. 21 CFR 1040.10 regulations with deviations corresponding to “Laser Notice No. 50”

from June 24th, 2007.

Never look directly into the laser beam or in the direction of reflecting laser beams.

If you look into the beam path over a longer time period, there is a risk of injury to the retina.

Do not point the laser beam of the device at persons!

Interrupt the laser beam using a non-transparent, non-reflective object if the laser beam is accidentally

directed towards a person.

When mounting and aligning the device, avoid reflections of the laser beam off reflective surfaces!

CAUTION! The use of operating or adjusting devices other than those specified here or carrying out

of differing procedures may lead to dangerous exposure to radiation.

Adhere to the applicable legal and local regulations regarding protection from laser beams.

The device must not be tampered with and must not be changed in any way.

There are no user-serviceable parts inside the device.

Repairs must only be performed by Leuze electronic GmbH + Co. KG.

CAUTION

Affix laser information and warning signs!

Laser information and warning signs attached to the device(see figure 2.1). Also included with the device

are self-adhesive laser warning and laser information signs (stick-on labels) in multiple languages (see

figure 2.3).

Affix the laser information sheet to the device in the language appropriate for the place of use.

When using the device in the US, use the stick-on label with the “Complies with 21 CFR 1040.10”

notice.

Affix the laser information and warning signs near the device if no signs are attached to the device (e.g.

because the device is too small) or if the attached laser information and warning signs are concealed

due to the installation position.

Affix the laser information and warning signs so that they are legible without exposing the reader to the

laser radiation of the device or other optical radiation.

Safety

Leuze electronic BCL 648i 10

1 Laser aperture

2 Laser warning sign

3 Laser information sign with laser parameters

Figure 2.1: Laser aperture, laser warning and information signs - line scanner

1 Laser aperture

2 Laser warning sign

3 Laser information sign with laser parameters

Figure 2.2: Laser aperture, laser warning and information signs - oscillating-mirror scanner

LASER RADIATION

DO NOT STARE INTO BEAM

CLASS 2 LASER PRODUCT

EN 60825-1:2007

Maximum Output (peak):

Pulse duration:

Wavelength:

2 mW

<150 µs

405 nm

AVOID EXPOSURE – LASER RADIATION

IS EMITTED FROM THIS APERTURE

2 3

LASER RADIATION

DO NOT STARE INTO BEAM

CLASS 2 LASER PRODUCT

EN 60825-1:2007

Maximum Output (peak):

Pulse duration:

Wavelength:

2 mW

<150 μs

405 nm

AVOID EXPOSURE – LASER RADIATION

IS EMITTED FROM THIS APERTURE

2 3

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