Lincoln SKF J Series Bedienungsanleitung

Installation instructions

Model 83513, series “J”

Air-operated chassis pump

Date of issue June 

Form number 

Version 

Contents

EC Declaration of Incorporation . . . 

Safety . . . . . . . . . . . . . . . . . . . . . . 

Explanation of safety signals . . . . . 

Description . . . . . . . . . . . . . . . . . . 

Speciﬁcations . . . . . . . . . . . . . . . . 

Dimensions . . . . . . . . . . . . . . . . . . 

Installation . . . . . . . . . . . . . . . . . . 

Typical system hookup . . . . . . . . . . 

Accessories . . . . . . . . . . . . . . . . . . 

Pressure relief procedure. . . . . . . . 

Operation . . . . . . . . . . . . . . . . . . . 

Inspect before use . . . . . . . . . . . . . 

Pump use . . . . . . . . . . . . . . . . . . . 

Lubrication . . . . . . . . . . . . . . . . . . 

Lubricate air valve mechanism . . . . 

Material restriction prevention. . . . 

Corrosion prevention . . . . . . . . . . . 

Disassembly . . . . . . . . . . . . . . . . 

Assembly . . . . . . . . . . . . . . . . . . 

Troubleshooting . . . . . . . . . . . . . 

Repair. . . . . . . . . . . . . . . . . . . . . 

Service parts. . . . . . . . . . . . . . . . 

Illutrated parts breakdown. . . . . . 

Synthetic grease kit * . . . . 

Warranty. . . . . . . . . . . . . . . . . . . 

*Indicates change.

are in conformity with the Machinery Directive 2006/42/EC.

In the case of modiﬁcations or alterations of the above mentioned

machine not authorized by the manufacturer, validity of this

ECdeclaration of conformity will cease. The person empowered to

assemble the technical documentation on behalf of the manufacturer

is the head of standardization; see EC-representative‘s address.

EC Declaration of Incorporation

Manufacturer: SKF

5148 N. Hanley Road

St Louis, MO U.S.A.

URL: SKF.com

Phone: 314-679-4200

EU Contact:SKF

Heinrich-Hertz-Straße 2-8

69190 Walldorf

Phone: 59 (0) 6227-33259

Product: Series 20 pump

Description: Air driven grease and oil pumps

Model(s): 83513,

Year of construction: see type identiﬁcation plate complies with all

basic requirements of the following directives at the time when ﬁrst

being launched in the market.

Report No.’s: NA

The equipment indicated on this declaration complies with the

following directives:

Machinery Directive 2006/42/EC

And was evaluated using the following harmonized EN standards:

12100:2010, EN ISO 4413:2010 , EN 12162, EN ISO 4414, EN 809

SKF declares under its sole responsibility that the

Series 20 pump(s): 83513

Brad Edler

Manager Product Development

Product Engineering LPD North America

Innovation and Product Management

Safety

Read and understand all warnings, cautions

and instructions before operating

equipment.

• Extreme caution should be used when

operating equipment as personal injury

and/or property damage can result from

equipment misuse.

• Maintain legibility of all warning and

instruction labels on pump.

• Retain manual for future reference to

warnings, operating and maintenance

instructions.

• Adequate personal protection is recom-

mended to prevent splashing of material

on skin or in eyes.

• ALWAYS disconnect air coupler from

pump when pump is not being used.

Explanation of

safety signals

NOTE

Emphasizes useful hints and

recommendations as well as

information to prevent property damage

and ensure efﬁcient trouble-free

operation.

CAUTION

Indicates a dangerous situation that can

lead to light personal injury if

precautionary measures are ignored.

WARNING

Indicates a dangerous situation that

could lead to death or serious injury if

precautionary measures are ignored.

DANGER

Indicates a dangerous situation that will

lead to death or serious injury if

precautionary measures are ignored.

Description

Model 83513 is an air operated chassis

pump designed to pump low and medium

viscosity materials (grease) from drums

and pails.

Table 

Speciﬁcations

Air motor effective diameter 2.5 in (63.5 mm)

Air inlet 1/4in NPTF

Material outlet 1/4in NPTF

Ratio 50:1

Delivery output 80 in3/minute (1 311 cm3/minute)

Delivery 0.35 in3/cycle (5.7 cm3/cycle)

Minimum air pressure 30 psi (2 bar)

Maximum air pressure 150 psi (10 bar)

Maximum output pressure 7 500 psi (517 bar)

Noise level at 120 psi (8 bar) <85 dBA

WARNING

Do not exceed maximum working

pressure of lowest rated component

in system.

Pump can develop 7 500 psi (517 bar)

working pressure at 150 psi (10 bar)

maximum incoming air pressure. All

system equipment and accessories

must be rated to withstand maximum

working pressure of pump.

Failure to comply may result in

serious injury or damage to equipment.

NOTE

Pump was tested in lightweight oil and

was left in to prevent corrosion.

Flush pump before connecting it to

system to prevent possible contamina-

tion of pumped grease.

WARNING

Do not exceed 90 psi (6 bar) air pressure

to pump when using whip hoses. Whip

hoses (accessory item for dispensing

valve) are rated at 4 500 psi (310 bar).

11 in

(279 mm)

18 7/8 in

(479 mm)

Ø 1 in

(25 mm)

3/4 in

(19 mm)

1/4 in

NPTF 2)

1 13/16 in

(46 mm)

2 7/8 in.

(73 mm)

6 in

(152 mm) 3 3/16 in

(81 mm)

2 13/16 in

(71 mm)

1/4 in – 20 3)

2 1/4 in

(57 mm)

4 in

(101 mm)

Fig. 

Dimensions

1) Air inlet.

2) Lubricant outlet.

3) Threaded mounting holes (four places).

Installation

Typical drum and pail hookups are described

as follows only as a guide in selecting and

installing a system.

Contact Lincoln factory representative for

assistance in designing system for speciﬁc

requirement.

Typical system

hookup

 Determine drum or pail system for

requirement.

 Obtain air line ﬁlter/regulator/lubricator

to use with inlet air supply.

 Clean supply lines, hoses, reducers,

connectors and accessories of matter

that could damage pump or system

components.

 Clean/ﬂush pump with mineral spirits or

solvents if necessary.

 Assemble cleaned pump and supply line

together with any required accessory.

 Mount assembled pump to drum or pail.

 Connect material output line/hose

to pump.

 Connect air regulator to pump.

 Tighten all connections.

Fig. 

1) Air nipple.

2) Pump.

3) Air coupler.

WARNING

Always hold a metal part of dispensing

valve ﬁrmly to side of a grounded metal

pail when ﬂushing pump with solvents

to reduce risk of injury from splashing or

static sparking. Operate pump at lowest

possible ﬂuid pressure.

Failure to comply may result in

serious injury or damage to equipment.

Accessories

• Filter/regulator/lubricator and gauge

• Eyebolt kit

• Follower plate 120 lb. (54 kg),

400 lb. (181 kg)

• Drum cover 120 lb. (54 kg),

400 lb. (181 kg)

• Drum cover with tie rods

• Model 1709 hoist

WARNING

Failure to heed the following warnings including misuse, over pressurizing, modifying

parts, using incompatible chemicals and ﬂuids, or using worn or damaged parts, may

result in serious personal injury, and/or equipment damage, ﬁre, explosion, or property

damage.

• Do not exceed stated maximum working pressure of pump or of lowest rated

component in system.

• Do not alter or modify any part of equipment.

• Do not operate equipment with combustible ﬂuids.

• Do not repair or disassemble equipment while system is pressurized.

• Make sure all grease connections are securely tightened before using this equipment.

• Always read and follow grease manufacturer’s recommendations regarding grease

compatibility, and use of protective clothing and equipment.

• Check all equipment regularly and repair or replace worn or damaged parts

immediately.

• Never point the dispensing valve at any part of the body or at another person.

• Never try to stop or deﬂect material from dispensing valve, leading connection or

component with your hand or body.

• Always check equipment for proper operation before each use, making sure safety

devices are in place and operating properly.

• Always follow the pressure relief procedure after shutting off the pump, when checking

or servicing any part of the system, and when installing, cleaning or changing any part

of the system.

Pressure relief

procedure

 Disconnect air supply to pump.

 Point dispensing valve away from

yourself and others.

 Open dispensing valve into container

until pressure is relieved.

If above procedure does not relieve pressure,

dispensing valve or hose may be restricted.

To relieve pressure, very slowly loosen hose

end coupling. Then loosen completely and

clear dispensing valve and/or hose.

Operation

Inspect before use

Do not use a pump that appears to be

damaged in any way. Contact factory

authorized service center for repairs.

If overpressurizing of equipment is

believed to have occurred, contact a

factory authorized service center for

inspection of pump.

Annual inspection by a factory authorized

service center is recommended.

WARNING

Do not operate pump or system with

pressure applied. Perform pressure

relief procedure before and after

operating pump.

Failure to comply may result in death

or serious injury.

Pump use

 To start pump, turn on main air supply.

 Slowly open air regulator. Regulate air

pressure from 20–40 psi (1.4–2.8 bar)

and throttle to prime pump.

 Open dispensing valve to allow air to be

purged from system.

 Allow pump to cycle until grease, without

air pockets, ﬂows from dispensing valve.

Close dispensing valve.

 After pump is primed, adjust air pressure

to achieve smooth ﬂow of grease from

dispensing valve.

 Do not allow pump to operate when out

of material. Pump will accelerate quickly

and run too fast, resulting in costly

damage to pump.

 Stop pump immediately if accelerates

quickly or is running too fast. Check

grease supply and reﬁll if necessary.

. Circulating systems:

Pump runs continuously and slows

down or speeds up as supply demands,

until air supply is shut off.

. Direct supply systems:

Pump starts when gun or dispensing

valve is opened and stalls against pres-

sure when it is closed (with adequate air

pressure supplied to motor).

 Use air regulator to control pump speed

and grease pressure. Always use lowest

pressure required to achieve desired

results.

Lubrication

Air line ﬁlter/regulator is recommended for

use with Lincoln pump to remove harmful

dirt and moisture from compressor air

supply. Grease mechanism once a year.

Lubricate air valve

mechanism

 Disconnect air to pump.

 Remove four cover screws, cover plate

and cover plate gasket.

 Remove and disassemble air valve

casting from pump.

 Air valve casting should be cleaned or

ﬂushed to remove any chips or other

foreign particles prior to assembly.

 Before replacing toggle assembly, pack

cavity with grease. Use approximately

1.5 oz. (44.4 ml) of NLGI 1 (light grade)

water repellent grease.

 Replace cover gasket, plate and screws.

 Tighten to avoid air leaks.

 Periodic inspection of parts at least once

each year is advisable.

WARNING

Do not operate pump or system with

pressure applied. Perform pressure

relief procedure prior to starting pump.

Failure to comply may result in death

or serious injury.

NOTE

Order repair kit and replace all gaskets,

o-rings and packings if complete

disassembly is required.

Material restriction

prevention

Flush system as required with a compatible

solvent to prevent material buildup when

pumping material that dries or hardens.

Corrosion prevention

To prevent water or air corrosion, never

leave pump ﬁlled with water or air.

Assembly

To assemble, perform disassembly

procedures in reverse. Tighten fasteners

per stated torque speciﬁcations.

• Before tightening four valve seat

bolts (), align valve slide seat and

gasket (), slide valve gasket () and air

valve casting () by placing a rod through

center hole.

• Start all fasteners by hand to avoid

stripping threads when reassembling.

NOTE

Lubricate air cylinder and air piston rod

before assembly to prevent damage to

air piston packing and pump gland

packing. Thread piston rod through

gland packing when assembling pump.

Disassembly

 Remove valve cap () and trip rod

pin ().



Unscrew four nuts () from tie rods ()

and remove trip rod collar ().

 Unscrew trip sleeve () from trip rod ()

and lift air valve casting () off of

air cylinder ().

 Remove packing nut () and packing

cap () from air valve casting.

 Remove four valve cover screws () and

cover ().

 Remove four toggle plate screws (),

toggle plate () and trip shoe ().

 Remove four valve seat bolts (),

springs (), valve guide plate () and

valve slide seat and gasket ().

 Unscrew trip rod packing nut () from

air valve casting and remove all packing

parts.

 Unscrew pump tube from outlet

body ().

 Remove air cylinder () and air passage

tube () from outlet body.

 Extend air motor piston rod () out

bottom of outlet body.

 Place wrenches on air piston bolt () and

on wrench ﬂats of piston rod and

unscrew piston rod.

 Thread piston rod through gland packing

to allow removal of pump tube.

 Unscrew gland packing nut () from

outlet body and remove all gland parts.

 Remove priming tube () from bushing

extension ().

 Extend plunger rod () out bushing

extension and unscrew priming

plunger () to allow removal of priming

check parts and plunger rod ().

 Remove bushing extension ()

and unscrew plunger and bushing

assembly () from pump tube.

 Unscrew coupling nut () from plunger

adapter () to allow removal of plunger

and bushing assembly intact, reducing

chance of losing ball stop () and

check ball ().

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