M-system R7I4DML3-DC32A Bedienungsanleitung

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-8008-C P. 1 / 12

INSTRUCTION MANUAL

BEFORE USE ....

Thank you for choosing M-System. Before use, please check

contents of the package you received as outlined below.

If you have any problems or questions with the product,

please contact M-System’s Sales Ofﬁce or representatives.

■PACKAGE INCLUDES:

Discrete output module.......................................................(1)

Surface mounter slider .......................................................(2)

■MODEL NO.

Conﬁrm Model No. marking on the product to be exactly

what you ordered.

■INSTRUCTION MANUAL

This manual describes necessary points of caution when

you use this product, including installation, connection and

basic maintenance procedures.

POINTS OF CAUTION

■CONFORMITY WITH EU DIRECTIVES

• The equipment must be mounted inside the instrument

panel of a metal enclosure.

• The actual installation environments such as panel con-

ﬁgurations, connected devices, connected wires, may af-

fect the protection level of this unit when it is integrated

in a panel system. The user may have to review the CE

requirements in regard to the whole system and employ

additional protective measures* to ensure the CE con-

formity.

* For example, installation of noise ﬁlters and clamp ﬁl-

ters for the power source, input and output connected

to the unit, etc.

■POWER INPUT RATING & OPERATIONAL RANGE

• Locate the power input rating marked on the product and

conﬁrm its operational range as indicated below:

24V DC rating: 24V ±10%, ≤ 75 mA

■GENERAL PRECAUTIONS

• Before you remove the unit or mount it, turn off the power

supply and output signal for safety.

• Before you remove the connector or mount it, make sure

to turn off the power supply and output signal for safety.

■ENVIRONMENT

• Indoor use.

• When heavy dust or metal particles are present in the

air, install the unit inside proper housing with sufﬁcient

ventilation.

• Do not install the unit where it is subjected to continuous

vibration. Do not subject the unit to physical impact.

• Environmental temperature must be within -10 to +55°C

(14 to 131°F) with relative humidity within 30 to 90% RH

in order to ensure adequate life span and operation.

■WIRING

• Do not install cables close to noise sources (relay drive

cable, high frequency line, etc.).

• Do not bind these cables together with those in which

noises are present. Do not install them in the same duct.

■AND ....

• The unit is designed to function as soon as power is sup-

plied, however, a warm up for 10 minutes is required for

satisfying complete performance described in the data

sheet.

MECHATROLINK I/O MODULE

(NPN transistor output, 32 points, e-CON connector,

MECHATROLINK- III use)

MODEL

R7I4DML3-DC32A

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-8008-C P. 2 / 12

COMPONENT IDENTIFICATION

Terminals for

Power Supply &

Sencor Excitation

Station Address Setting Rotary SW

Discrete Output Status Indicator LEDs

Status Indicator LEDs

SA1 X10

SA2 X1

PWR

ERR

CON

LNK1

LNK2

LNK1

CNFG.

LNK2

X0 X1 X2 X3 X4 X5 X6 X7 XFXEXDXCXBXAX9X8 X10X11 X12X13 X14X15 X16X17 X1FX1EX1DX1CX1BX1AX19X18

Connector for

MECHATROLINK

Communication

PC Configurator Jack

Output Connector

■STATUS INDICATOR LED

ID COLOR FUNCTION

PWR Green Turns on when the internal power is sup-

plied normally.

ERR Red Turns on at MECHATROLINK-III com-

munication error

CON Green Turns on at MECHATROLINK-III con-

nection is established

LNK1 Green Turns on at MECHATROLINK-III LNK1

is established

LNK2 Green Turns on at MECHATROLINK-III LNK2

is established

■DISCRETE OUTPUT STATUS INDICATOR LED

LED green indicators shows the output signal status.

ON : LED ON

OFF : LED OFF

■STATION ADDRESS

Station Address is selected between 03H and EFH in hexa-

decimal.

The SA1 switch determines the MSD, while the SA2 switch

does the LSD of the address.

(Factory setting: 03H)

Station Address Setting SA1 (MSD) (x10)

Station Address Setting SA2 (LSD) (x1)

R7I4DML3-DC32A

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-8008-C P. 3 / 12

Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 YA YB YC YD YE YF

Y10 Y11 Y12Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F

• e-CON connector

Recommended cable connector: 37104-( )-000FL (3M Company)

(The cable connector is not included in the package.

Specify wire size instead of ( ); refer to the specifications of the product.)

No. ID FUNCTION PIN

No. ID FUNCTION

Y101 +24V 24V DC Y181 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y10 Output 16 4Y18 Output 24

Y111 +24V 24V DC Y191 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y11 Output 17 4Y19 Output 25

Y121 +24V 24V DC Y1A 1 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y12 Output 18 4 Y1A Output 26

Y131 +24V 24V DC Y1B 1 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y13 Output 19 4 Y1B Output 27

Y141 +24V 24V DC Y1C 1 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y14 Output 20 4 Y1C Output 28

Y151 +24V 24V DC Y1D 1 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y15 Output 21 4 Y1D Output 29

Y161 +24V 24V DC Y1E 1 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y16 Output 22 4 Y1E Output 30

Y171 +24V 24V DC Y1F 1 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y17 Output 23 4 Y1F Output 31

No. ID FUNCTION PIN

No. ID FUNCTION

Y0 1 +24V 24V DC Y8 1 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y0 Output 04Y8 Output 8

Y1 1 +24V 24V DC Y9 1 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y1 Output 14Y9 Output 9

Y2 1 +24V 24V DC YA 1 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y2 Output 24YA Output 10

Y3 1 +24V 24V DC YB 1 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y3 Output 34YB Output 11

Y4 1 +24V 24V DC YC 1 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y4 Output 44YC Output 12

Y5 1 +24V 24V DC YD 1 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y5 Output 54YD Output 13

Y6 1 +24V 24V DC YE 1 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y6 Output 64YE Output 14

Y7 1 +24V 24V DC YF 1 +24V 24V DC

2NCUnused 2NCUnused

3NCUnused 3NCUnused

4Y7 Output 74YF Output 15

R7I4DML3-DC32A

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-8008-C P. 4 / 12

■POWER SUPPLY, SENSOR EXCITATION

Cable connector: TFMC1,5 / 5–STF–3,5

(Phoenix Contact) (included in the package)

Applicable wire size:

0.2 − 1.5 mm2;stripped length 10 mm

Recommended solderless terminal

• AI0,25−10YE 0.25 mm2(Phoenix Contact)

• AI0,34−10TQ 0.34 mm2(Phoenix Contact)

• AI0,5−10WH 0.5 mm2(Phoenix Contact)

• AI0,75−10GY 0.75 mm2(Phoenix Contact)

• A1−10 1.0 mm2(Phoenix Contact)

• A1,5−10 1.5 mm2(Phoenix Contact)

1. PWR+

2. PWR–

3. FE

4. SNSR.EXC+

5. SNSR.EXC–

Power Supply

Functional earth

Sensor excitation

Note: The numbers marked on the connector have no relationship to the pin number of the unit.

Wire according to the instruction manual of the unit.

PC CONFIGURATOR

The following parameter items can be conﬁgured with the PC conﬁgurator software (model: R7CFG).

Refer to the users manual of the software for detailed operations.

■CHANNEL INDIVIDUAL SETTING

PARAMETER SETTING RANGE DEFAULT

Unused setting (output only) CH enabled

CH disabled

CH enabled

■CHANNEL BATCH SETTING

PARAMETER SETTING RANGE DEFAULT

Output at communication error Output hold

Output clear

Output hold

R7I4DML3-DC32A

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-8008-C P. 5 / 12

MOUNTING INSTRUCTIONS

■DIN RAIL MOUNTING (PARALLEL)

• Mounting

1) Set the upper hook at the rear side of the unit on the DIN

rail.

2) Push in the lower.

• Dismounting

1) Push down the DIN rail mounter slider with tip of a mi-

nus screwdriver.

2) Pull the lower of the unit.

3) Remove the upper hook of the unit from the DIN rail.

■SURFACE MOUNTING

1) Insert the two DIN rail mounter sliders until it clicks

once, as shown below.

2) Mount the unit with M4 screws referring the External

Dimensions. (Torque: 1.4 N∙m)

TERMINAL CONNECTIONS

Connect the unit as in the diagram below.

■EXTERNAL DIMENSIONS unit: mm [inch]

41 [1.61]

165 [6.50]

172 [2.83]

186 [7.32]

DIN rail

(35mm wide)

50 [1.97]

3.5 [0.14]5 [0.20]

(4 [.16])

2-4.3 [.17] dia

4 [.16] deep

R7I4DML3-DC32A

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-8008-C P. 6 / 12

■CONNECTION DIAGRAM

Note: In order to improve EMC performance, bond the FE terminal to ground.

Caution: FE terminal is NOT a protective conductor terminal.

SNSR.EXC+

SNSR.EXC–

PWR–

PWR+

POWER SUPPLY (IN)

SENCOR EXCITATION

(IN)

SNSR.EXC+

SNSR.EXC–

PWR–

PWR+

POWER SUPPLY (OUT)

SENCOR EXCITATION

(OUT)

3OUTPUT Y0

24V

3OUTPUT Y1F

•

MECHATROLINK-III

CONNECTOR

MECHATROLINK-III

CONNECTOR

*1. The network cable can be connected to either one.

USB Connector

CONFIGURATION

CONNECTOR

MOUNTING REQUIREMENTS unit: mm [inch]

175 (6.89)

2−M4

R7I4DML3-DC32A

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-8008-C P. 7 / 12

MECHATROLINK-III COMMUNICATION

Transmission cycle: 125 µsec., 250 µsec., 500 µsec., 1 – 64 msec. (with 1 msec. increments)

Communication cycle: 125 µsec. through 64 msec.

Applicable prole: Standard I/O proﬁle (cyclic communication)

Event-driven communication acquiring ID proﬁle (event-driven communication)

Transmission bytes: 16 bytes

Station address: 03H through EFH (set with rotary switches)

Cyclic communication: Available

Event-driven communication: Available

Slave monitoring: None

MECHATROLINK-III RELATED COMMANDS

Commands available with this unit are the following.

PROFILE COMMAND CODE FUNCTION

Common command NOP 00H No operation command

ID_RD 03H Read ID command

CONFIG 04H Setup device command

ALM_RD 05H Read alarm or warning command

ALM_CLR 06H Clear alarm or warning command

CONNECT 0EH Establish connection command

DISCONNECT 0FH Release connection command

Standard I/O proﬁle DATA_RWA 20H Transmit I/O data

• NOP (00H)

Does nothing except sending back current status

BYTE COMMAND RESPONSE REMARKS

0 NOP (00H) NOP (00H) No operation command

1 00H 00H Not used

2 CMD_CTRL CMD_STAT Refer to CMD_CTRL/CMD_STAT.

≥ 4 00H 00H Reserve

• ID_RD (03H)

Reads the product ID.

BYTE COMMAND RESPONSE REMARKS

0 ID_RD (03H) ID_RD (03H) Read ID command

1 00H 00H Not used

2 CMD_CTRL CMD_STAT Refer to CMD_CTRL/CMD_STAT.

4 ID_CODE ID_CODE Refer to ID_CODE

5 OFFSET OFFSET OFFSET: designates the place to read data

6 SIZE SIZE SIZE: specify the size of data to read

≥ 8 00H ID Product’s ID

• CONFIG (04H)

No parameter to set for this unit. Immediately response with completion.

BYTE COMMAND RESPONSE REMARKS

0 CONFIG (04H) CONFIG (04H) Setup device command

1 00H 00H Not used

2 CMD_CTRL CMD_STAT Refer to CMD_CTRL/CMD_STAT.

4 00H 00H Recalculation of parameters and set up. Other than 00H is

not supported.

≥ 5 00H 00H Reserve

R7I4DML3-DC32A

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-8008-C P. 8 / 12

• ALM_RD (05H)

Reads alarm or warning

BYTE COMMAND RESPONSE REMARKS

0 ALM_RD (05H) ALM_RD (05H) Read alarm or warning command

1 00H 00H Not used

2 CMD_CTRL CMD_STAT Refer to CMD_CTRL/CMD_STAT.

4 0000H 0000H Read current alarm or warning.

12 points max. (2 bytes in 8th to 31st byte)

Other than 0000H is not available.

6 0000H 0000H 0

≥ 8 00H 00H 0

• ALM_CLR (06H)

Clears alarm or warning

BYTE COMMAND RESPONSE REMARKS

0 ALM_CLR (06H) ALM_CLR (06H) Clear alarm or warning command

1 00H 00H Not used

2 CMD_CTRL CMD_STAT Refer to CMD_CTRL/CMD_STAT.

4 0000H 0000H Clear current alarm or warning. Other than 0000H is not

available.

≥ 6 00H 00H Reserve

• CONNECT (0EH)

Starts communication with master station.

BYTE COMMAND RESPONSE REMARKS

0 CONNECT (0EH) CONNECT (0EH) Establish connection command

1 00H 00H Not used

2 CMD_CTRL CMD_STAT Refer to CMD_CTRL/CMD_STAT.

4 30H 30H MECHATROLINK application layer: 30H

5 00H 00H Communication mode: Asynchronous, single transmission,

subcommand disabled

6 COM_TIME COM_TIME Communication cycle: Multiple of transmission cycle.

E.g. Transmission cycle: 0.5 msec., communication cycle: 2

msec. Set 4 (=2/0.5)

7 30H or 01H 30H or 01H Proﬁle type

30H: Standard I/O proﬁle

01H: Event-driven communication acquiring ID proﬁle

≥ 8 00H 00H Reserve

• DISCONNECT (0FH)

Stops communication with master station.

BYTE COMMAND RESPONSE REMARKS

0 DISCONNECT (0FH) DISCONNECT (0FH) Release connection command

≥ 1 00H 00H Reserve

R7I4DML3-DC32A

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-8008-C P. 9 / 12

• DATA_RWA (20H)

Transmits I/O data to master station. Data allocation is following.

Data size is 16 bytes.

BYTE COMMAND RESPONSE REMARKS

0 DATA_RWA (20H) DATA_RWA (20H) Transmit I/O data

1 00H 00H Not used

2 CMD_CTRL CMD_STAT Refer to CMD_CTRL/CMD_STAT.

4 CH0 OUT LO CH0 IN LO CHx OUT: Output data: See ‘Output Data’ of ‘I/O DATA’

CHx IN: Input data: See ‘Input Data’ of ‘I/O DATA’

5 CH0 OUT HI CH0 IN HI

6 CH1 OUT LO CH1 IN LO

7 CH1 OUT HI CH1 IN HI

8 CH2 OUT LO CH2 IN LO

9 CH2 OUT HI CH2 IN HI

10 CH3 OUT LO CH3 IN LO

11 CH3 OUT HI CH3 IN HI

12 00H 00H Not used

13 00H 00H Not used

14 00H 00H Not used

15 00H 00H Not used

[ I/O DATA ]

• Input data

Input data to be sent from the slave to the master are set in the response.

CH0 IN LO CH0 data low 8 bits Bit 0 through 7 of the data, which reads back the output data, are set

CH0 IN HI CH0 data high 8 bits Bit 8 through 15 of the data, which reads back the output data, are set

CH1 IN LO CH1 data low 8 bits Bit 16 through 23 of the data, which reads back the output data, are set

CH1 IN HI CH1 data high 8 bits Bit 24 through 31 of the data, which reads back the output data, are set

CH2 IN LO CH2 data low 8 bits Not used

CH2 IN HI CH2 data high 8 bits Not used

CH3 IN LO CH3 data low 8 bits Not used

CH3 IN HI CH3 data high 8 bits Not used

• Output data

Output data to be sent from the master to the slave are set in the command. Unused with input module.

CH0 OUT LO CH0 data low 8 bits Bit 0 through 7 of output data are set

CH0 OUT HI CH0 data high 8 bits Bit 8 through 15 of output data are set

CH1 OUT LO CH1 data low 8 bits Bit 16 through 23 of output data are set

CH1 OUT HI CH1 data high 8 bits Bit 24 through 31 of output data are set

CH2 OUT LO CH2 data low 8 bits Not used

CH2 OUT HI CH2 data high 8 bits Not used

CH3 OUT LO CH3 data low 8 bits Not used

CH3 OUT HI CH3 data high 8 bits Not used

R7I4DML3-DC32A

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN

Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp

EM-8008-C P. 10 / 12

CMD_CTRL

CMD_CTRL command area is following.

BIT FUNCTION REMARKS

0 – 2 Reserve Not used

3 ALM_CLR 0: Clear alarm/warning disabled

1: Clear alarm/warning triggered

4 – 5 Reserve Not used

6 – 7 CMD_ID Not used in the standard I/O command proﬁle

8 – 15 Reserve Not used

CMD_STAT

CMD_STAT response area is following.

BIT FUNCTION REMARKS

0 D_ALM Not used

1 D_WAR Not used

2 CMDRDY 1: Command reception enabled

0: Other

3 ALM_CLR_CMP 1: Completion of execution of ALM_CLR

0: Other

ALM_CLR_CMP can be canceled by setting ‘0’ for ALM_CLR in CMD_CTRL command

area.

4 – 5 Reserve Not used

6 – 7 RCMD_ID Not used in the standard I/O command proﬁle

8 – 11 CMD_ALM Warning 0: Normal, 1: Invalid data

Alarm 8: Unsupported command received, 9: Invalid data, A: Command execu-

tion condition error, B: Subcommand combination error, C: Phase error

12 – 15 COMM_ALM Warning 0: Normal, 1: FCS error, 2: Command data not received, 3: Synchronous

frame not received

Alarm 8: FCS error, 9: Command data not received, A: Synchronous frame not

received, B: Synchronization time interval error, C: WDT error

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