MacDon FlexDraper FD2 Series Bedienungsanleitung

FD2 Series

FlexDraper®Combine Header with

FM200 Float Module

Two Speed Kit (MD #311882) Installation Instructions

215318 Revision B

Original Instruction

Featuring MacDon FLEX-FLOAT Technology™

The Harvesting Specialists.

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Published December 2020

The information in this publication is based on the information available and in effect at the time of printing. MacDon

Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the

information in this publication. MacDon Industries, Ltd. reserves the right to make changes at any time without notice.

Introduction

This kit provides a second driven sprocket on the reel drive. With the optional 52-tooth driven sprocket, the operator can

switch from high torque to high speed for operating in light crops at increased ground speed.

This document explains how to install the kit. A list of parts included in the kit is provided in Chapter 2 Parts List, page 5.

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Figure 1: Reel Drive with Optional Sprockets

NOTE:

In addition to the lower sprocket (B) included, this kit requires a

dual reel-drive sprocket (A) that is suitable for the combine reel

circuit hydraulic relief pressure. Refer to .1, page i.

Table .1 Optional Sprockets

Sprocket Reel Circuit Hydraulic Relief

Pressure Application Optional Drive

Sprocket

Dual reel drive sprocket (A)

MD #273451

13.79 MPa

(2000 psi) Combining down rice 10/20 tooth

Dual reel drive sprocket (A)

MD #273452

17.24 MPa

(2500 psi) Combining down rice 12/20 tooth

Dual reel drive sprocket (A)

MD #273453

20.68 MPa

(3000 psi) Combining down rice 14/20 tooth

Installation time

Installation time for this kit is approximately 1 hour.

Conventions

The following conventions are used in this document:

•Right and left are determined from the operator’s position. The front of the header is the side that faces the crop; the

back of the header is the side that connects to the combine.

•Unless otherwise noted, use the standard torque values provided in the FD2 operator’s manual and technical manual.

NOTE:

This document is currently available in English only.

215318 iRevision B

Summary of Changes

At MacDon, we’re continuously making improvements, and occasionally these improvements affect product

documentation. The following list provides an account of major changes from the previous version of this document.

Section Summary of Change Internal Use Only

Throughout Remove reference to unreleased products. Technical

Publications

Introduction, page i

Add a chart and image to clarify that an additional top sprocket is

required, and the specific model of the top sprocket depends on the

combine’s hydraulic relief pressure.

Product Support

3.1 Removing Reel Drive

Cover, page 7

Remove “if necessary”from step that removes the bottom reel drive

cover.

Technical

Publications

3.2 Loosening Reel Drive

Chain, page 9

Profiled redundant steps to shut off engine, lower header, etc. Steps

are not required for every topic in a kit instruction.

Technical

Publications

3.3 Installing Reel Driven

Optional Dual Sprocket,

page 10

•Profiled redundant steps to shut off engine, lower header, etc.

Steps are not required for every topic in a kit instruction.

•Add note about installing chain on outer top sprocket.

•Added reference to sprocket tightening steps if loosening and

adjustment is necessary.

Technical

Publications

3.4 Tightening Reel Drive

Chain, page 12

Profiled redundant steps to shut off engine, lower header, etc. Steps

are not required for every topic in a kit instruction.

Technical

Publications

3.5 Installing Reel Drive

Cover, page 13

Profiled redundant steps to shut off engine, lower header, etc. Steps

are not required for every topic in a kit instruction.

Technical

Publications

—Remove open/close endshield topics. Add refer to header operator’s

manual throughout instruction.

Technical

Publications

215318 ii Revision B

215318 iii Revision B

Introduction ................................................................................................................................................i

Summary of Changes....................................................................................................................................ii

Chapter 1: Safety ........................................................................................................................................ 1

1.1 Signal Words .........................................................................................................................................1

1.2 General Safety .......................................................................................................................................2

Chapter 2: Parts List.................................................................................................................................... 5

Chapter 3: Installation Instructions ........................................................................................................... 7

3.1 Removing Reel Drive Cover ......................................................................................................................7

3.2 Loosening Reel Drive Chain ......................................................................................................................9

3.3 Installing Reel Driven Optional Dual Sprocket ............................................................................................ 10

3.4 Tightening Reel Drive Chain.................................................................................................................... 12

3.5 Installing Reel Drive Cover...................................................................................................................... 13

TABLE OF CONTENTS

215318 1Revision B

Chapter 1: Safety

Understanding and following safety procedures consistently will help to ensure the safety of machine operators and

bystanders.

1.1 Signal Words

Three signal words, DANGER,WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words,

IMPORTANT and NOTE, identify non-safety related information.

Signal words are selected using the following guidelines:

DANGER

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It may also be

used to alert against unsafe practices.

CAUTION

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may be used

to alert against unsafe practices.

IMPORTANT:

Indicates a situation that, if not avoided, could result in a malfunction or damage to the machine.

NOTE:

Provides additional information or advice.

215318 2Revision B

1.2 General Safety

Protect yourself when assembling, operating, and servicing machinery.

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Figure 1.1: Safety Equipment

CAUTION

The following general farm safety precautions should be part of

your operating procedure for all types of machinery.

Wear all protective clothing and personal safety devices that

could be necessary for the job at hand. Do NOT take chances.

You may need the following:

•Hard hat

•Protective footwear with slip-resistant soles

•Protective glasses or goggles

•Heavy gloves

•Wet weather gear

•Respirator or filter mask

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Figure 1.2: Safety Equipment

In addition, take the following precautions:

•Be aware that exposure to loud noises can cause hearing

impairment or loss. Wear suitable hearing protection devices

such as earmuffs or earplugs to help protect against loud

noises.

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Figure 1.3: Safety Equipment

•Provide a first aid kit in case of emergencies.

•Keep a properly maintained fire extinguisher on the machine.

Be familiar with its proper use.

•Keep young children away from machinery at all times.

•Be aware that accidents often happen when the Operator is

tired or in a hurry. Take time to consider the safest way.

NEVER ignore warning signs of fatigue.

SAFETY

215318 3Revision B

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Figure 1.4: Safety around Equipment

•Wear close-fitting clothing and cover long hair. NEVER wear

dangling items such as scarves or bracelets.

•Keep all shields in place. NEVER alter or remove safety

equipment. Make sure driveline guards can rotate

independently of shaft and can telescope freely.

•Use only service and repair parts made or approved by

equipment manufacturer. Substituted parts may not meet

strength, design, or safety requirements.



Figure 1.5: Safety around Equipment

•Keep hands, feet, clothing, and hair away from moving parts.

NEVER attempt to clear obstructions or objects from a

machine while the engine is running.

•Do NOT modify the machine. Unauthorized modifications

may impair machine function and/or safety. It may also

shorten the machine’s life.

•To avoid injury or death from unexpected startup of the

machine, ALWAYS stop the engine and remove the key from

the ignition before leaving the operator’s seat for any reason.

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Figure 1.6: Safety around Equipment

•Keep service area clean and dry. Wet and/or oily floors are

slippery. Wet spots can be dangerous when working with

electrical equipment. Be sure all electrical outlets and tools

are properly grounded.

•Keep work area well lit.

•Keep machinery clean. Straw and chaff on a hot engine are

fire hazards. Do NOT allow oil or grease to accumulate on

service platforms, ladders, or controls. Clean machines before

storage.

•NEVER use gasoline, naphtha, or any volatile material for

cleaning purposes. These materials may be toxic and/or

flammable.

•When storing machinery, cover sharp or extending

components to prevent injury from accidental contact.

SAFETY

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