MacDon M155E4 Bedienungsanleitung

M155E4

Self-Propelled Windrower

DEF Head Service Kit (MD #183997) Installation Instructions

215233 Revision B

Original Instruction

The Harvesting Specialists.

M155E4 Self-Propelled Windrower, featuring Dual Direction®and Ultra Glide®suspension.

1011662

Published May 2020

The information in this publication is based on the information available and in effect at the time of printing. MacDon

Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the

information in this publication. MacDon Industries, Ltd. reserves the right to make changes at any time without notice.

Introduction

The DEF Head Service kit (MD #183997) is for 2018 and prior M155E4 Self-Propelled Windrowers that require DEF head

replacement.

This document explains how to install the kit. A list of parts included in the kit is provided in Chapter 2 Parts List, page 5.

NOTE:

A complete list of serviceable parts is included in 2.1 Serviceable Parts, page 6. Please provide these pages to the end user

to ensure they have the correct list of serviceable parts for this DEF head and tank.

Installation time

The approximate installation time for this kit is 2 hours.

Conventions

The following conventions are used in this document:

•Right and left are determined from the operator’s position, facing forward with the windrower in cab-forward position.

•Unless otherwise noted, use the standard torque values provided in the windrower operator’s manual and technical

manual.

NOTE:

Keep your MacDon publications up-to-date. The most current version of this instruction can be downloaded from our

Dealer-only site (https://portal.macdon.com) (login required).

NOTE:

This document is currently available in English only.

215233 iRevision B

Summary of Changes

At MacDon, we’re continuously making improvements, and occasionally these improvements affect product

documentation. The following list provides an account of major changes from the previous version of this document.

Section Summary of Change Internal Use

Only

3.1 Removing DEF Head and Tank

Assembly, page 9

Revised instructions for releasing clips on DEF hoses. Product Support

3.2 Installing DEF Head and Tank

Assembly, page 14

Updated illustration of DEF hose (MD #207770) and deleted the

associated note.

Tech Pubs

3.2 Installing DEF Head and Tank

Assembly, page 14

Corrected electrical connector numbers (P172 and P173 were

reversed).

Product Support

215233 ii Revision B

215233 iii Revision B

Introduction ................................................................................................................................................i

Summary of Changes....................................................................................................................................ii

Chapter 1: Safety ........................................................................................................................................ 1

1.1 Signal Words .........................................................................................................................................1

1.2 General Safety .......................................................................................................................................2

Chapter 2: Parts List.................................................................................................................................... 5

2.1 Serviceable Parts ....................................................................................................................................6

Chapter 3: Installation Instructions ........................................................................................................... 9

3.1 Removing DEF Head and Tank Assembly.....................................................................................................9

3.2 Installing DEF Head and Tank Assembly .................................................................................................... 14

TABLE OF CONTENTS

215233 1Revision B

Chapter 1: Safety

1.1 Signal Words

Three signal words, DANGER,WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words,

IMPORTANT and NOTE, identify non-safety related information. Signal words are selected using the following guidelines:

DANGER

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It may also be

used to alert against unsafe practices.

CAUTION

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may be used

to alert against unsafe practices.

IMPORTANT:

Indicates a situation that, if not avoided, could result in a malfunction or damage to the machine.

NOTE:

Provides additional information or advice.

215233 2Revision B

1.2 General Safety

1000004

Figure 1.1: Safety Equipment

CAUTION

The following general farm safety precautions should be part of

your operating procedure for all types of machinery.

Protect yourself when assembling, operating, and servicing

machinery, wear all protective clothing and personal safety

devices that could be necessary for the job at hand. Do NOT

take chances. You may need the following:

•Hard hat

•Protective footwear with slip-resistant soles

•Protective glasses or goggles

•Heavy gloves

•Wet weather gear

•Respirator or filter mask

1000005

Figure 1.2: Safety Equipment

In addition, take the following precautions:

•Be aware that exposure to loud noises can cause hearing

impairment or loss. Wear suitable hearing protection devices

such as earmuffs or earplugs to help protect against loud

noises.

1010391

Figure 1.3: Safety Equipment

•Provide a first aid kit in case of emergencies.

•Keep a properly maintained fire extinguisher on the machine.

Be familiar with its proper use.

•Keep young children away from machinery at all times.

•Be aware that accidents often happen when the Operator is

tired or in a hurry. Take time to consider safest way. NEVER

ignore warning signs of fatigue.

SAFETY

215233 3Revision B

1000007

Figure 1.4: Safety around Equipment

•Wear close-fitting clothing and cover long hair. NEVER wear

dangling items such as scarves or bracelets.

•Keep all shields in place. NEVER alter or remove safety

equipment. Make sure driveline guards can rotate

independently of shaft and can telescope freely.

•Use only service and repair parts made or approved by

equipment manufacturer. Substituted parts may not meet

strength, design, or safety requirements.

1000008

Figure 1.5: Safety around Equipment

•Keep hands, feet, clothing, and hair away from moving parts.

NEVER attempt to clear obstructions or objects from a

machine while the engine is running.

•Do NOT modify the machine. Unauthorized modifications

may impair machine function and/or safety. It may also

shorten the machine’s life.

•To avoid injury or death from unexpected startup of the

machine, ALWAYS stop the engine and remove the key from

the ignition before leaving the operator’s seat for any reason.

1000009

Figure 1.6: Safety around Equipment

•Keep service area clean and dry. Wet and/or oily floors are

slippery. Wet spots can be dangerous when working with

electrical equipment. Be sure all electrical outlets and tools

are properly grounded.

•Keep work area well lit.

•Keep machinery clean. Straw and chaff on a hot engine are

fire hazards. Do NOT allow oil or grease to accumulate on

service platforms, ladders, or controls. Clean machines before

storage.

•NEVER use gasoline, naphtha, or any volatile material for

cleaning purposes. These materials may be toxic and/or

flammable.

•When storing machinery, cover sharp or extending

components to prevent injury from accidental contact.

SAFETY

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