MacDon R113 Bedienungsanleitung

R113

Rotary Disc Header

M205 Compatibility Kit (MD #257188)

Installation Instructions

215276 Revision A

Original Instruction

The Harvesting Specialists.

R113 Rotary Disc Header

1021763

Published April 2020

The information in this publication is based on the information available and in effect at the time of printing. MacDon

Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the

information in this publication. MacDon Industries, Ltd. reserves the right to make changes at any time without notice.

Introduction

This kit configures an R113 rotary disc header for an M205 windrower.

IMPORTANT:

The R113 rotary disc header must be configured for an M1170 windrower BEFORE installing this kit.

•If the header does not have a hydraulic motor, install M1170 compatibility kit MD #B6621 before proceeding.

•If the header is configured for M155E4 windrowers, remove the hydraulic motor from the rotary disc header, and install

M1170 compatibility kit MD #B6621 before proceeding. However, do NOT reposition the conditioner drive speed

sensor on the rotary disc header as described in the M1170 kit instructions.

This document explains how to install the kit. A list of parts included in the kit is provided in 2 Parts List, page 4.

Installation time

This kit takes approximately 1 hour to install.

Conventions

The following conventions are used in this document:

•Right and left are determined from the operator’s position. The front of the header is the side that faces the crop; the

back of the header is the side that connects to the windrower.

•Unless otherwise noted, use the standard torque values provided in the header operator’s manual and technical

manual.

NOTE:

Keep your MacDon publications up-to-date. The most current version of this instruction can be downloaded from our

Dealer-only site (https://portal.macdon.com) (login required).

NOTE:

This document is currently available in English only.

215276 iRevision A

215276 iii Revision A

Introduction ................................................................................................................................................i

Chapter 1: Safety ........................................................................................................................................ 1

1.1 Signal Words .........................................................................................................................................1

1.2 General Safety .......................................................................................................................................2

Chapter 2: Parts List.................................................................................................................................... 4

Chapter 3: Installation Instructions ........................................................................................................... 5

3.1 Installing Hydraulic Components ...............................................................................................................5

3.1.1 Installing Hydraulic Components –M205 With Quick Couplers...............................................................9

3.1.2 Installing Hydraulic Components –M205 Without Quick Couplers ........................................................ 11

3.2 Checking Speed Sensor.......................................................................................................................... 12

3.2.1 Repositioning Conditioner Drive Speed Sensor –Model Year 2018 and Later .......................................... 13

3.2.2 Repositioning Conditioner Drive Speed Sensor –Model Year 2017........................................................ 15

3.3 Installing Electrical Components.............................................................................................................. 16

Chapter 4: Appendix................................................................................................................................. 19

4.1 Theory of Operation ............................................................................................................................. 19

4.2 Troubleshooting and Harness Schematics ................................................................................................. 21

TABLE OF CONTENTS

215276 1Revision A

Chapter 1: Safety

1.1 Signal Words

Three signal words, DANGER,WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words,

IMPORTANT and NOTE, identify non-safety related information. Signal words are selected using the following guidelines:

DANGER

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It may also be

used to alert against unsafe practices.

CAUTION

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may be used

to alert against unsafe practices.

IMPORTANT:

Indicates a situation that, if not avoided, could result in a malfunction or damage to the machine.

NOTE:

Provides additional information or advice.

215276 2Revision A

1.2 General Safety

1000004

Figure 1.1: Safety Equipment

CAUTION

The following general farm safety precautions should be part of

your operating procedure for all types of machinery.

Protect yourself when assembling, operating, and servicing

machinery, wear all protective clothing and personal safety

devices that could be necessary for the job at hand. Do NOT

take chances. You may need the following:

•Hard hat

•Protective footwear with slip-resistant soles

•Protective glasses or goggles

•Heavy gloves

•Wet weather gear

•Respirator or filter mask

1000005

Figure 1.2: Safety Equipment

In addition, take the following precautions:

•Be aware that exposure to loud noises can cause hearing

impairment or loss. Wear suitable hearing protection devices

such as earmuffs or earplugs to help protect against loud

noises.

1010391

Figure 1.3: Safety Equipment

•Provide a first aid kit in case of emergencies.

•Keep a properly maintained fire extinguisher on the machine.

Be familiar with its proper use.

•Keep young children away from machinery at all times.

•Be aware that accidents often happen when the Operator is

tired or in a hurry. Take time to consider safest way. NEVER

ignore warning signs of fatigue.

SAFETY

215276 3Revision A

1000007

Figure 1.4: Safety around Equipment

•Wear close-fitting clothing and cover long hair. NEVER wear

dangling items such as scarves or bracelets.

•Keep all shields in place. NEVER alter or remove safety

equipment. Make sure driveline guards can rotate

independently of shaft and can telescope freely.

•Use only service and repair parts made or approved by

equipment manufacturer. Substituted parts may not meet

strength, design, or safety requirements.

1000008

Figure 1.5: Safety around Equipment

•Keep hands, feet, clothing, and hair away from moving parts.

NEVER attempt to clear obstructions or objects from a

machine while the engine is running.

•Do NOT modify the machine. Unauthorized modifications

may impair machine function and/or safety. It may also

shorten the machine’s life.

•To avoid injury or death from unexpected startup of the

machine, ALWAYS stop the engine and remove the key from

the ignition before leaving the operator’s seat for any reason.

1000009

Figure 1.6: Safety around Equipment

•Keep service area clean and dry. Wet and/or oily floors are

slippery. Wet spots can be dangerous when working with

electrical equipment. Be sure all electrical outlets and tools

are properly grounded.

•Keep work area well lit.

•Keep machinery clean. Straw and chaff on a hot engine are

fire hazards. Do NOT allow oil or grease to accumulate on

service platforms, ladders, or controls. Clean machines before

storage.

•NEVER use gasoline, naphtha, or any volatile material for

cleaning purposes. These materials may be toxic and/or

flammable.

•When storing machinery, cover sharp or extending

components to prevent injury from accidental contact.

SAFETY

215276 4Revision A

Chapter 2: Parts List

The following parts are included in this kit:

1032938

Ref Part Number Description Quantity

1 21763 FASTENER –CABLE TIE, BLACK 8

2 138344 COUPLER –HYDRAULIC 1

3138345 COUPLER –HYDRAULIC 1

4159635 VALVE –RELIEF, 75 PSI 1

5252232 FITTING –UNION HYD 2

6 256650 HARNESS - R113 TO M205 1

7 256651 ASSY –PWM MODULE AND POWER 1

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