MacDon R116 Bedienungsanleitung

R116 (Model Years 2015–2017)

Rotary Disc Pull-Type

Small Drum Kit (MD #259140) Installation Instructions

214913 Revision B

Original Instruction

The harvesting specialists.

R116 Rotary Disc Pull-Type

1010571

Published April 2019

Introduction

The Small Drum kit (MD #259140) can be installed on a MacDon R116 Rotary Disc Pull-Type (model years 2015–2017) to

improve cutting performance in certain conditions. The kit contains two drums and associated parts to replace the factory-

installed inner drums on the pull-type.

This document explains how to install the kit. A list of parts included in the kit is provided in Chapter 2 Parts List, page 5.

Installation time

Installation time for this kit is approximately 2.5 hours.

Conventions

The following conventions are used in this document:

•Right and left are determined from the operator’s position. The front of the pull-type is the side that faces the crop.

•Unless otherwise noted, use the standard torque values provided in the pull-type operator’s manual and technical

manual.

NOTE:

Keep your MacDon publications up-to-date. The most current version of this instruction can be downloaded from our

Dealer-only site (https://portal.macdon.com) (login required).

NOTE:

This document is currently available in English only.

214913 iRevision B

List of Revisions

At MacDon, we’re continuously making improvements, and occasionally these improvements affect product

documentation. The following list provides an account of major changes from the previous version of this document.

Summary of Change Location

Removed reference to R113 Rotary Disc Pull-Type. Kit

MD #259140 only applies to R116 Rotary Disc Pull-Type

(model years 2015–2017).

Throughout.

Corrected captions. Throughout.

Revised description of NOTE. 1.1 Signal Words, page 1

Added a WARNING to the procedures for opening

cutterbar doors. •3.1 Opening Cutterbar Doors –North America, page 9

•3.2 Opening Cutterbar Doors –Export Latches, page 10

Added a step to the procedures for opening cutterbar

doors. •Step 2, page 9

•Step 2, page 10

Added a DANGER and CAUTION to the procedure for

removing discblades.

3.3 Removing Discblades and Attachment Hardware, page

Added two steps to the procedure for removing discblades. •Step 1, page 12

•Step 2, page 12

Added an IMPORTANT to the procedures for removing and

installing discblades. •Step 5, page 12

•Step 3, page 22

Regarding the four bolts that secure the driveline assembly

to the hub drive:

•Corrected the type of threadlocker required. The bolts

require Loctite®243 or equivalent, NOT Loctite®242 or

equivalent.

•Changed the torque value from 95 Nm (70 lbf·ft) to

102 Nm (75 lbf·ft).

•Step 9, page 19

•Step 10, page 19

Regarding the eight bolts used to secure the drum shields:

•Changed the torque value from 29 Nm (21 lbf·ft) to

27 Nm (20 lbf·ft)

Step 12, page 19

Added a CAUTION to the procedure after the kit

installation.

4 After Installation, page 25

214913 ii Revision B

214913 iii Revision B

Introduction ................................................................................................................................................i

List of Revisions...........................................................................................................................................ii

Chapter 1: Safety ........................................................................................................................................ 1

1.1 Signal Words .........................................................................................................................................1

1.2 General Safety .......................................................................................................................................2

Chapter 2: Parts List.................................................................................................................................... 5

Chapter 3: Installation Instructions ........................................................................................................... 9

3.1 Opening Cutterbar Doors –North America..................................................................................................9

3.2 Opening Cutterbar Doors –Export Latches................................................................................................ 10

3.3 Removing Discblades and Attachment Hardware ....................................................................................... 12

3.4 Removing Right Inboard Drum and Disc.................................................................................................... 13

3.5 Installing New Right Drum Assembly ........................................................................................................ 14

3.6 Removing Left Inboard Drum, Disc, and Driveline ....................................................................................... 15

3.7 Installing New Left Drum Assembly, Shields, and Driveline ........................................................................... 18

3.8 Installing Discblades on New Discs........................................................................................................... 22

3.9 Closing Cutterbar Doors......................................................................................................................... 23

Chapter 4: After Installation..................................................................................................................... 25

TABLE OF CONTENTS

214913 1Revision B

Chapter 1: Safety

1.1 Signal Words

Three signal words, DANGER,WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words,

IMPORTANT and NOTE, identify non-safety related information. Signal words are selected using the following guidelines:

DANGER

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It may also be

used to alert against unsafe practices.

CAUTION

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may be used

to alert against unsafe practices.

IMPORTANT:

Indicates a situation that, if not avoided, could result in a malfunction or damage to the machine.

NOTE:

Provides additional information or advice.

214913 2Revision B

1.2 General Safety

1000004

Figure 1.1: Safety Equipment

CAUTION

The following general farm safety precautions should be part of

your operating procedure for all types of machinery.

Protect yourself.

•When assembling, operating, and servicing machinery, wear

all protective clothing and personal safety devices that could

be necessary for job at hand. Do NOT take chances. You may

need the following:

•Hard hat

•Protective footwear with slip-resistant soles

•Protective glasses or goggles

•Heavy gloves

•Wet weather gear

•Respirator or filter mask

1000005

Figure 1.2: Safety Equipment

•Be aware that exposure to loud noises can cause hearing

impairment or loss. Wear suitable hearing protection devices

such as earmuffs or earplugs to help protect against loud

noises.

1010391

Figure 1.3: Safety Equipment

•Provide a first aid kit in case of emergencies.

•Keep a properly maintained fire extinguisher on the machine.

Be familiar with its proper use.

•Keep young children away from machinery at all times.

•Be aware that accidents often happen when the operator is

tired or in a hurry. Take time to consider safest way. NEVER

ignore warning signs of fatigue.

SAFETY

214913 3Revision B

1000007

Figure 1.4: Safety around Equipment

•Wear close-fitting clothing and cover long hair. NEVER wear

dangling items such as scarves or bracelets.

•Keep all shields in place. NEVER alter or remove safety

equipment. Make sure driveline guards can rotate

independently of shaft and can telescope freely.

•Use only service and repair parts made or approved by

equipment manufacturer. Substituted parts may not meet

strength, design, or safety requirements.

1000008

Figure 1.5: Safety around Equipment

•Keep hands, feet, clothing, and hair away from moving parts.

NEVER attempt to clear obstructions or objects from a

machine while engine is running.

•Do NOT modify machine. Unauthorized modifications may

impair machine function and/or safety. It may also shorten

machine’s life.

•To avoid injury or death from unexpected startup of machine,

ALWAYS stop the engine and remove the key from the

ignition before leaving the operator’s seat for any reason.

1000009

Figure 1.6: Safety around Equipment

•Keep service area clean and dry. Wet or oily floors are

slippery. Wet spots can be dangerous when working with

electrical equipment. Be sure all electrical outlets and tools

are properly grounded.

•Keep work area well lit.

•Keep machinery clean. Straw and chaff on a hot engine is a

fire hazard. Do NOT allow oil or grease to accumulate on

service platforms, ladders, or controls. Clean machines before

storage.

•NEVER use gasoline, naphtha, or any volatile material for

cleaning purposes. These materials may be toxic and/or

flammable.

•When storing machinery, cover sharp or extending

components to prevent injury from accidental contact.

SAFETY

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