MacDon R216 Bedienungsanleitung

R216

Rotary Disc Header

Cutterbar Kit (MD #338109) Installation Instructions

215339 Revision A

Original Instruction

The Harvesting Specialists.

R216 Rotary Disc Header

1031305

Published October 2020

The information in this publication is based on the information available and in effect at the time of printing. MacDon

Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the

information in this publication. MacDon Industries, Ltd. reserves the right to make changes at any time without notice.

Introduction

The Cutterbar kit (MD #338109) is used to replace the cutterbar on a MacDon R216 Rotary Disc Header. This document

explains how to install the kit. A list of parts included in the kit is provided in Chapter 2 Parts List, page 5.

Installation time

Installation of this kit will take approximately 6 hours.

Conventions

The following conventions are used in this document:

•Right and left are determined from the operator’s position. The front of the rotary disc header is the side that faces

the crop.

•Unless otherwise noted, use the standard torque values provided in the rotary disc header operator’s manual and

technical manual.

NOTE:

Keep your MacDon publications up-to-date. The most current version of this instruction can be downloaded from our

Dealer-only site (https://portal.macdon.com) (login required).

NOTE:

This document is currently available in English only.

215339 iRevision A

Summary of Changes

At MacDon, we’re continuously making improvements, and occasionally these improvements affect product

documentation. The following list provides an account of major changes from the previous version of this document.

Section Summary of Change Internal Use

Only

OVERALL Cutterbar kit MD #307756 superseded by MD #338109.

Kit instruction MD #214859 replaced by MD #215339.

ECN 60170

3.1 Opening Cutterbar Curtain,

page 7

Changed image to better show engagement of header safety prop

and be consistent with operator’s and technical manuals. Updated

illustration from 1030015 to 1029808 to show change.

Tech Pubs

3.2 Removing Left Driveline, page

Updated Step 1 to remove four M10 hex flange head bolts instead

of two. Updated illustration from 1028233 to 1033148 to show

change.

Engineering

3.3 Removing Right Driveline,

page 11

Updated Step 1 to remove four M10 hex flange head bolts instead

of two. Updated illustration from 1028513 to 1033149 to show

change.

Engineering

3.6 Installing Cutterbar, page 15 Added information with the differences to model year 2019 and

2020. Removed illustration 1031508 and replaced with

illustrations 1032908, 1032904, and 1032905 to clarify.

Tech Pubs

3.7 Installing Left Driveline, page

Updated Step 7 to install four M10 hex flange head bolts instead

of two. Updated illustration from 1028233 to 1033148 to show

change.

Engineering

3.8 Installing Right Driveline,

page 22

Updated Step 7 to install four M10 hex flange head bolts instead

of two. Updated illustration from 1028513 to 1033149 to show

change.

Engineering

3.9 Closing Cutterbar Curtain,

page 24

Changed image to better show disengagement of header safety

prop and be consistent with operator’s and technical manuals.

Updated illustration from 1030015 to 1029799 to show change.

Tech Pubs

215339 ii Revision A

215339 iii Revision A

Introduction ................................................................................................................................................i

Summary of Changes....................................................................................................................................ii

Chapter 1: Safety ........................................................................................................................................ 1

1.1 Signal Words .........................................................................................................................................1

1.2 General Safety .......................................................................................................................................2

Chapter 2: Parts List.................................................................................................................................... 5

Chapter 3: Installation Instructions ........................................................................................................... 7

3.1 Opening Cutterbar Curtain .......................................................................................................................7

3.2 Removing Left Driveline...........................................................................................................................9

3.3 Removing Right Driveline ....................................................................................................................... 11

3.4 Removing Cutterbar.............................................................................................................................. 13

3.5 Checking and Adding Lubricant in Cutterbar .............................................................................................. 14

3.6 Installing Cutterbar ............................................................................................................................... 15

3.7 Installing Left Driveline .......................................................................................................................... 20

3.8 Installing Right Driveline ........................................................................................................................ 22

3.9 Closing Cutterbar Curtain....................................................................................................................... 24

TABLE OF CONTENTS

215339 1Revision A

Chapter 1: Safety

1.1 Signal Words

Three signal words, DANGER,WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words,

IMPORTANT and NOTE, identify non-safety related information.

Signal words are selected using the following guidelines:

DANGER

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It may also be

used to alert against unsafe practices.

CAUTION

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may be used

to alert against unsafe practices.

IMPORTANT:

Indicates a situation that, if not avoided, could result in a malfunction or damage to the machine.

NOTE:

Provides additional information or advice.

215339 2Revision A

1.2 General Safety

Protect yourself when assembling, operating, and servicing machinery.

1000004

Figure 1.1: Safety Equipment

CAUTION

The following general farm safety precautions should be part of

your operating procedure for all types of machinery.

Wear all protective clothing and personal safety devices that

could be necessary for the job at hand. Do NOT take chances.

You may need the following:

•Hard hat

•Protective footwear with slip-resistant soles

•Protective glasses or goggles

•Heavy gloves

•Wet weather gear

•Respirator or filter mask

1000005

Figure 1.2: Safety Equipment

In addition, take the following precautions:

•Be aware that exposure to loud noises can cause hearing

impairment or loss. Wear suitable hearing protection devices

such as earmuffs or earplugs to help protect against loud

noises.

1010391

Figure 1.3: Safety Equipment

•Provide a first aid kit in case of emergencies.

•Keep a properly maintained fire extinguisher on the machine.

Be familiar with its proper use.

•Keep young children away from machinery at all times.

•Be aware that accidents often happen when the Operator is

tired or in a hurry. Take time to consider the safest way.

NEVER ignore warning signs of fatigue.

SAFETY

215339 3Revision A

1000007

Figure 1.4: Safety around Equipment

•Wear close-fitting clothing and cover long hair. NEVER wear

dangling items such as scarves or bracelets.

•Keep all shields in place. NEVER alter or remove safety

equipment. Make sure driveline guards can rotate

independently of shaft and can telescope freely.

•Use only service and repair parts made or approved by

equipment manufacturer. Substituted parts may not meet

strength, design, or safety requirements.

1000008

Figure 1.5: Safety around Equipment

•Keep hands, feet, clothing, and hair away from moving parts.

NEVER attempt to clear obstructions or objects from a

machine while the engine is running.

•Do NOT modify the machine. Unauthorized modifications

may impair machine function and/or safety. It may also

shorten the machine’s life.

•To avoid injury or death from unexpected startup of the

machine, ALWAYS stop the engine and remove the key from

the ignition before leaving the operator’s seat for any reason.

1000009

Figure 1.6: Safety around Equipment

•Keep service area clean and dry. Wet and/or oily floors are

slippery. Wet spots can be dangerous when working with

electrical equipment. Be sure all electrical outlets and tools

are properly grounded.

•Keep work area well lit.

•Keep machinery clean. Straw and chaff on a hot engine are

fire hazards. Do NOT allow oil or grease to accumulate on

service platforms, ladders, or controls. Clean machines before

storage.

•NEVER use gasoline, naphtha, or any volatile material for

cleaning purposes. These materials may be toxic and/or

flammable.

•When storing machinery, cover sharp or extending

components to prevent injury from accidental contact.

SAFETY

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