Martin JEM Glaciator X-Stream Bedienungsanleitung

JEM Glaciator X-Stream

SERVICE MANUAL

Revision A, 06-19-2017, Level 1

Service manual

2 of 24JEM Glaciator X-Stream - Revision A, 06-19-2017, Level 1

Table of contents

General information .................................................................................................................3

Safety instructions.......................................................................................................................................3

Preventing electric shocks ...............................................................................................................4

 Preventingburnsandre .................................................................................................................5

Preventing injuries.............................................................................................................................5

Preventing breathing problems........................................................................................................6

Tools ..............................................................................................................................................................6

Spare parts....................................................................................................................................................7

Product information.....................................................................................................................................7

Repair and maintenance....................................................................................................... ...8

Heat exchanger calibration .........................................................................................................................8

Heat exchanger calibration - analog PCB........................................................................................8

Heat exchanger calibration - digital PCB....................................................................................... 11

Fluid pump speed calibration ..................................................................................................................14

Fluid sensor calibration ..................................................................................................................15

Refrigeration system..................................................................................................................................17

Refrigeration system check ............................................................................................................17

Temperature values .........................................................................................................................18

Rear fan diagnostics..................................................................................................................................19

Sight glass level check..............................................................................................................................19

Condensate drain.......................................................................................................................................20

Firmware updates.......................................................................................................................................20

Maintenance............................................................................................................................21

Cleaning the product .................................................................................................................................21

Casework, fan, drip tray cleaning...................................................................................................21

 Airltermaintenance ......................................................................................................................22

Heat exchanger cleaning.................................................................................................................22

Maintenance schedule...............................................................................................................................23

Service manual

3 of 24JEM Glaciator X-Stream - Revision A, 06-19-2017, Level 1

Figure 1: Safety instructions

General information

This service manual contains information about how to

service JEM Glaciator X-Stream.

Safety instructions

Read the safety precautions in this

manual before installing, operating

or servicing this product.

Warning!

This product is not for household

use. It presents risks of injury due

to electric shock, burns, falls and

respiratory problems!

The following symbols are used to identify important

safety information:

Danger!

Hazardous voltage. Contact will

cause electric shock.

Caution!

Burn hazard. Hot surface. Do not

touch.

Caution!

Safety hazard. Risk of severe injury

or death.

Caution!

Fire hazard.

Read this manual before operating the machine, follow

the safety precautions listed below, and observe all

warnings in this manual and printed on the machine.

Use the machine only as described in this manual and

in accordance with local laws and regulations.

If you have questions about how to operate the

machine safely, or if you have followed the instructions

in this manual and the machine is malfunctioning,

please contact Martin™ Service.

Service manual

4 of 24JEM Glaciator X-Stream - Revision A, 06-19-2017, Level 1

Figure 2: Preventing electric shocks

Preventing electric shocks

• Always ground (earth) the machine electrically.

• Use only a source of AC power that complies with

local building and electrical codes, and that has

both overload and ground-fault protection.

• Before connecting the machine to power, check

that the voltage indicated on the machine’s serial

label matches your local AC power voltage. If your

AC power voltage does not match, do not use the

machine. Contact Martin™ Service for assistance.

• Before using the machine, check that all power

distribution equipment and cables are in perfect

condition and rated for the current requirements of

all connected devices.

• If the machine or any cables connected to it are

in any way damaged, defective, wet, or show

signs of overheating, stop using the machine

and contact Martin™ Service for assistance. If

the supply cord is damaged, it must be replaced

by a special cord or assembly available from the

manufacturer or its service agent.

• Disconnect the machine from AC power before

servicing and when not in use as directed.

• This machine is not waterproof and must not

be exposed to wet outdoor conditions. Do not

immerse in water or any other liquid. Do not

expose to high-pressure water jets.

• Do not spill uid over or inside the machine. If

uid is spilled, disconnect AC power and clean

with a damp cloth. If uid is spilled onto electronic

parts, take the machine out of service and contact

Martin™ for advice.

• Do not remove the covers or attempt to repair a

faulty machine. Refer any service not described in

this manual to Martin™ Service.

• Do not operate the machine if any parts are

damaged, defective or missing.

• Moisture and electricity do not mix. Do not aim fog

output at electrical connections or devices.

Service manual

5 of 24JEM Glaciator X-Stream - Revision A, 06-19-2017, Level 1

Figure 3: Preventingburnsandre

Figure 4: Preventing injuries

Preventingburnsandre

• Do not attempt to bypass thermostatic switches,

uid sensors or fuses.

• Replace fuses only with ones of the type and

rating specied in this manual for the machine.

• Provide a minimum free space of 500 mm (20 in.)

around the machine.

• Provide a minimum free space of 500 mm (20 in.)

around fans and air vents and ensure free and

unobstructed air ow to and around the machine.

• Do not operate the machine if the ambient

temperature (Ta) is below 5° C (41° F) or above

40° C (104° F).

Preventing injuries

• Check that all external covers are securely

fastened.

• Do not operate the machine with missing or

damaged covers or shields.

• In the event of an operating problem, stop using

the machine immediately and disconnect it from

power. Do not attempt to use a machine that is

obviously damaged.

• Do not modify the machine in any way not

described in this manual or install other than

genuine Martin™ parts.

• Refer any service operation not described in this

manual to a qualied technician.

• Fog output can cause condensation. Do not point

the output at smooth oors. Floors and surfaces

may become slippery. Check these frequently

and wipe dry as necessary to avoid any danger of

slipping.

• Ensure at least 2 m (6.6 ft.) visibility in areas

where fog is being produced.

• Fog uid contains food-grade glycols in solution

but may present health risks if swallowed. Do not

drink it. Store it securely. If eye contact occurs,

rinse with water. If uid is swallowed, give water

and obtain medical advice.

• This appliance is not intended for use by persons

(including children) with reduced physical sensory

or mental capabilities, or lack of experience

and knowledge, unless they have been given

supervision or instruction concerning use of the

appliance by a person responsible for their safety.

Children should be supervised to ensure that they

do not play with the appliance.

Service manual

6 of 24JEM Glaciator X-Stream - Revision A, 06-19-2017, Level 1

Figure 5: Safety instructions

Figure 6: Tools

Figure 7: ESD mat and wristband

Preventing breathing problems

• A machine can operate safely only with the fog

uid it is designed for. Use the machine only with

uids specied or you may cause the release of

toxic gases, presenting a severe health hazard.

You will also probably damage the machine.

• Do not create dense fog in conned or poorly

ventilated areas.

• Do not expose people with health problems

(including allergic and/or respiratory conditions

such as asthma) to fog output.

• Do not point fog output directly at a person’s face

or at face height.

Tools

Make sure that the tools below are available before you

start working on the product.

• Pozi-driver #0, 1, 2

• Epsilon 5 Programmer (P/N: 50502004)

• Slotted screwdriver #0

• Temperature calibration box (P/N: 92620005)

• Digital multimeter with probes

• Flashlight or work light.

Take the necessary precautions

to prevent static electricity from

damaging the product during

modication or repair.

Service manual

7 of 24JEM Glaciator X-Stream - Revision A, 06-19-2017, Level 1

Product information

Before you start servicing the product, read and do the

following:

• Observe all safety precautions.

• Disconnect all cables and the mains power cord

from the machine where required.

• Place the machine on a at solid working surface.

• Lock the braking casters.

• MachinesproducedafterApril2012aretted

with digital mains PCBs and require different

maintenance procedures. Please note the

year of manufacture on your machines serial

number label for correct procedures.

Figure 8: Partnder:Layered

Figure 9: JEM Glaciator X-Stream

Spare parts

For an overview of the spare parts and spare part

numbers of JEM Glaciator X-Stream, refer to

martin.com.

1. Login with your user login details.

2. Search for “JEM Glaciator X-Stream”.

3. Clik “Partnder: Layered” (1).

For the latest user documentation and other

information for this and all Martin™ products, please

visit the Martin™ website at martin.com.

If you have any questions about how to install, operate

or service the xture safely, please contact your

Martin™ distributor (see www.martin.com/where-to for

details) or call the Martin™ 24-hour service hotline on

+45 8740 0000, or in the USA on 1-888-tech-180.

Service manual

8 of 24JEM Glaciator X-Stream - Revision A, 06-19-2017, Level 1

Repair and maintenance

Heat exchanger calibration

The heat exchanger will require calibration after 1000

hours of operation or annually. This procedure will

take about 45 minutes to complete and requires the

temperature calibration box, available from Martin™.

This procedure is for qualied service personnel only

and only those competent should perform the task.

• For machines tted with analog PCBs

(manufactured before April 2012) follow the

procedure in “Heat exchanger calibration - analog

PCB” on page 8.

• For machines tted with digital mains PCBs utilize

the procedure in “Heat exchanger calibration -

digital PCB” on page 11.

Heat exchanger calibration - analog PCB

1. Power off the machine.

2. Remove the control panel access cover (four M5

screws).

Figure 10: Removing the cover

Figure 11: Lifting the cover

3. Lift the control panel access cover up.

Service manual

9 of 24JEM Glaciator X-Stream - Revision A, 06-19-2017, Level 1

Figure 12: Mains PCB

Figure 13: Disconnecting the thermocouple wires

4. Locate the mains PCB.

5. Disconnect the thermocouple wires from their

spade terminals, PL4 (1) and PL5 (2). See gure

12.

NOTE! If your machine was manufactured prior

to November 2006 these wires may be colored

green and yellow. Green is negative (-), and

yellow is positive (+).

6. Replace the thermocouple wires with the

calibration box leads.

NOTE! The correct orientation: Red is positive,

PL5 and black is negative, PL4.

7. Power on the calibration box.

8. Set the ramp button to off (LED ashing green)

and depress the VAR button (LED on steady red).

9. Use the variable slider to set the calibration point

to 11.5 mV.

10. Power on the machine.

Danger!

Take precaution to limit exposure to

live wires. Figure 14: Replacing thermocouple wires

2 1

Service manual

10 of 24JEM Glaciator X-Stream - Revision A, 06-19-2017, Level 1

11. On the mains PCB, adjust potentiometer P1 until

the red heating LED on the PCB starts to ash.

See gure 16.

12. On the calibration box, turn ramp button on (LED

on steady green). The red LED on the PCB

should go off.

13. For verication, turn the ramp button off (LED

ashing green), and the red heating LED on the

PCB should start ashing again.

14. Adjust if necessary following directions from step

11.

15. Power off and disconnect the calibration box.

16. Replace the thermocouple wires onto the correct

terminals.

NOTE! Thermocouple wires are colored black/

white and white. Black/white is positive (+), PL5

and white is negative (-), PL4. See gure 13.

NOTE! If your machine was manufactured prior

to November 2006 these wires may be colored

green and yellow. Yellow is positive (+), PL5 and

green is negative (-), PL4.

Figure 15: Adjusting potentiometer

Figure 16: RedLEDisashing

Figure 17: Connecting a digitial multimeter

17. Connect a digital multimeter to the thermocouple

connectors. Positive to PL5 and negative to PL4.

18. Power on and set DMM to read mV DC.

19. Allow the machine to heat to the ready state.

DMM values should rise as machine heats.

20. DMM should read 11.5 mV when the machine

displays “RDY” and the red LED on the PCB turns

off.

21. Re-calibrate if necessary starting from step 7.

22. If no re-calibration is required, turn off and unplug

the machine.

23. Remove the DMM probes and replace the control

panel access cover and fasten the four M5

screws.

24. If re-calibration is not possible, the PCB may need

to be replaced. Contact Martin service for detailed

instructions to proceed.

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