Matsui JL4-5V-3~6 Bedienungsanleitung
Issued March 2005
JET LOADER
JL4-V･VC-3~6 MODELS
(U version)
OPERATION MANUAL
WARNING
Thank you for choosing our product.
Before operating this equipment, please read this manual thoroughly.
Keep this manual in a location near the equipment so that it may be readily
referred to whenever a question arises during equipment operation.
Introduction
[WO-4841;JL4-V・VC-3～6]
Thank you for purchasing of our JL4 JET LOADER. Please read this manual carefully for proper and
safe operation. This instruction manual contains warranty information. Please carefully store this
manual after you have read it.
1. Warranty Period
If any defect is found in our equipment under normal operating conditions, and we determine it to be a
defective, we will repair it or replace the parts free of charge within the following period and terms:
1）This warranty shall remain valid for twelve (12) months from the date when the new products you
purchased leave our facility.
2. Scope
This warranty shall be limited to repair of our equipment or replacement of its parts, and shall not
cover any products manufactured by means of our equipment or defects in manufacturing such
products.
3. Exceptions
This warranty shall not apply to the following defects:
1）Defects caused by modifications or repairs made by any party other than our company;
2）Defects resulting from natural disasters such as earthquakes, hurricanes, typhoons and floods,
accidents and fires;
3）Defects resulting from use exceeding limitations in the specifications set forth in the instruction
manuals or catalogs;
4）Defects resulting from non-performance of maintenance and inspection by not observing manual
instructions.
5）Defects in the equipment caused by outside factors such as peeling of coating caused by generated
gas and malfunction due to electrical noise;
6）Defects resulting from non use of genuine parts (oil, medium, filters, etc.)
7）Consumables (hoses, filters, gaskets, O-rings, etc.).
4. After the warranty period expires
We will make repairs for a charge, if the performance of our equipment can be maintained by such
repairs.
5. Period during which parts can be supplied
As an approximate standard, service parts for our equipment can be supplied for eight (8) years after
the equipment is discontinued. However, some parts may be supplied even after the period elapses. So,
please make an inquiry at our service department about the availability of service parts.
Contents
- Ⅰ -
[WO-4841;JL4-V・VC-3～6-Ⅰ]
The following marked chapters are very
important. Please read them in advance and pay
attention to them.
Introduction
Contents ································································································································· I - II
Chapter 1 Configuration of Equipment
1. Product model ·················································································· 1
2. Flow diagrams ·················································································· 2
3. Packing list ······················································································· 4
Chapter 2 For Safe Operation
1. Label and meaning of each indication ············································· 7
2. Items to be observed for safety ······················································· 8
3. Labels ····························································································· 9
Chapter 3 Installation
1. Mounting the collection hopper························································· 10
2. Installation ························································································ 14
3. Connecting the power······································································· 17
Chapter 4 Preparations for Operation
1. Checking the status of each component··········································· 19
2. Control panel description ·································································· 21
Chapter 5 Operating Procedures
1. Starting procedure ··········································································· 22
2. Stopping procedure ·········································································· 23
3. Cleaning procedure ·········································································· 24
Contents
- Ⅱ -
[WO-4841;JL4-V・VC-3～6-Ⅱ]
Chapter 6 Operational Descriptions and Timing Charts
1. Jet Clone types- limit or level switch control collection hopper ······· 25
2. Vacuum hopper types, E2K control collection hopper ····················· 27
3. Jet Clone types- cylinder control or suction hopper type ASD control
collection hopper ············································································· 29
Chapter 7 Respective Parameter Setup
1. Setting guide ··················································································· 31
2. Setting procedures ··········································································· 36
Chapter 8 Inspection and Maintenance
1. Daily inspection ················································································ 38
2. Monthly inspection············································································ 41
3. Component adjustment procedure ··················································· 44
4. Operation check procedure of 3-6 way selector valve ······················47
5. Operation check procedure of automatic slide gate ························ 48
Chapter 9 Troubleshooting························································ 49
Chapter 10 List of Consumables······················································ 59
Chapter 11 Specifications········································································60
Chapter 12 Options························································································ 61
Chapter 1 Configuration of Equipment
- 1-
[WO-4841;JL4-V・VC-3～6-1]
The following marked chapters are very
important. Please read them in advance and pay
attention to them.
1. Product model
1) Collection Hopper and Control Procedure
Collection Hopper Control Procedure
Limit control
Level switch control
Jet Clone
Cylinder control
E2K control
Vacuum hopper ASD control
2) Loader Unit
Model
JL4-4V-3～6
JL4-5V-3～6
JL4-6V-3～6
JL4-4VC-3～6
JL4-5VC-3～6
JL4-6VC-3～6
3) Flow Diagrams
Flow Diagrams No.
Flow diagram type1
Flow diagram type2
Flow diagram type3
Flow diagram type4
Flow diagram type5
Flow diagram type6
Flow diagram type7
Flow diagram type8
Flow diagram type9
Flow diagram type10
Chapter 1 Configuration of Equipment
- 2-
[WO-4841;JL4-V・VC-3～6-2]
2. Flow diagrams (V type)
Flow diagram type 1
Flow diagram type 2
Flow diagram type 3
Flow diagram type 4
Flow diagram type 5
Jet Clone type
limit control
Conveying hose
PVC hose
Suction nozzle
Signal cord
Power cord
Suction unit
Suction unit
Suction unit
Suction unit
Suction unit
Jet Clone type
Connector
Connector
Connector
Connector
E2K control
Suction hoppertype
SD control
Suction hopper type
Jet Clone type
limit control
cylinder control
Suction hose
GL-1V Hose
Connector
2-way valves are shown in the following diagrams, however, in actuality,
3-6-directional valves can additionally be installed.
Chapter 1 Configuration of Equipment
- 3-
[WO-4841;JL4-V・VC-3～6-3]
Flow diagrams (VC type) 2-way valves are shown in the following diagrams, however, in actuality,
the valve is additionally installed in 3 to 6 directions, similarly.
Flow diagram type 6
Flow diagram type 10
Flow diagram type 7
Flow diagram type 8
Flow diagram type 9
Power cord
Jet Clone type
cylinder control
Connector
GL-1V Hose
Connector
Signal cord
limit control
Jet Clone type
PVC hose
Suction nozzle Conveying hose
Power cord
Suction hopper type
Connector
SD control
Connector
limit control
Connector
Suction unit
E2K control
Suction unit
Suction unit
Jet Clone type
Suction unit
Chapter 1 Configuration of Equipment
- 4-
[WO-4841;JL4-V・VC-3～6-4]
3. Packing list
Please confirm that all purchased devices are included.
Component Name Style of Packing
●Vacuum unit
JL4-（4,5,6）V-3～6 type
●Vacuum unit
JL4-（4,5,6）VC-3～6 type
●Nylon hose
Aperture φ６， Length ５ｍ
（Standard）
With one touch joint （１ pc.）
※1/4B equivalent product should be
used for coupler connection.
＊The hose is contained in shrink wrap.
3～6 way selector valve
3～6 way selector valve
Chapter 1 Configuration of Equipment
- 5-
[WO-4841;JL4-V・VC-3～6-5]
Component
Name Style of Packing
●Jet Clone type limit control
●Jet Clone type level switch control
●Suction hopper type E2K control
＊This unit is supplied with an injection
molding machine match base or chute.
●Jet Clone type cylinder control
＊This unit is contained in a corrugated
cardboard case.
●Suction hopper type ASD control
Collection hopper
<NOTES> The elbow is contained for the Jet Clone type cylinder control and Vacuum
hopper type ASD control. The conditions are as follows.
1. For collection hoppers with an SUS lid, the elbow is attached to the lid.
2. For collection hoppers with an aluminum lid, the elbow is contained in
the corrugated cardboard case or the hopper in the collection hopper.
Chapter 1 Configuration of Equipment
- 6-
[WO-4841;JL4-V・VC-3～6-6]
Style of Packing
JL4-4V（VC）
JL4-5V（VC）
●Conveying hose (φ38 PVC hose)
JL4-4V(VC): Length 15 ft.
JL4-5V(VC): Length 15 ft.
●Vacuum hose (φ38 GTG hose)
Length 15 ft.
●Hose band (One set is 4 pcs.)
●Suction nozzle (φ38)
Material & Vacuum hoses are wound with shrink wrap.
JL4-6V（VC）
●Material hose (φ50 PVC hose)
Length 15 ft.
●Vacuum hose (φ65 GTG hose)
Length 15 ft.
(One set including 2 pcs.)
●Hose band (One set including 4
pcs.)
●Suction nozzle (φ50)
Material & Vacuum hoses are wound with shrink wrap.
＊The suction nozzle is wrapped in shrink wrap.
Dieses Handbuch passt für folgende Modelle
5
Inhaltsverzeichnis
Andere Matsui Zubehör Handbücher
