Maxon 297080-01 Bedienungsanleitung

LIFT CORPORATION Sht. 1 of 13 DSG# M-16-04 Rev. ADate: 01/13/17

INSTRUCTION, BMR STREET-SIDE CONTROL

GRAVITY DOWN CONTROL KIT, P/N 297080-01

POWER DOWN CONTROL KIT, P/N 297080-02

ELECTRICAL CONTROL TEE

P/N 296899-01

QTY. 1

ANGLE, 2” X 2” X 1/8” X 20” LG

P/N 263299

QTY. 1

CAP SCREW

1/4”-20 X 1” LG, GRADE 8

P/N 900004-3

QTY. 4

HEX CAP SCREW

3/8”-16 X 1” LG, GRADE 8

P/N 900014-4

QTY. 2

LOCK NUT, 1/4”-20

P/N 901000

QTY. 8

LOCK NUT, 3/8”-16

P/N 901002

QTY. 2

FLAT WASHER, 3/8”

P/N 902001-2

QTY. 4

WASHER, 1/4”

P/N 903438-01

QTY. 8

PLASTIC ENCLOSURE WITH

GRAVITY DOWN CONTROL (-01 KIT) OR

POWER DOWN CONTROL (-02 KIT)

QTY. 1

ANGLE PLATE

P/N 263264-01

QTY. 1

LIFT CORPORATION Sht. 2 of 13 DSG# M-16-04 Rev. ADate: 01/13/17

OPERATING INSTRUCTIONS DECAL

P/N 288968-01

QTY. 1

WARNING DECAL

P/N 268416-01

QTY. 1

YELLOW REFLECTIVE TAPE

3” X 1” LG

P/N 090175-14

QTY. 1

LIFT CORPORATION Sht. 3 of 13 DSG# M-16-04 Rev. ADate: 01/13/17

GROMMET

(P/N 289848-01)

PLASTIC ENCLOSURE

(P/N 297210-02)

ENCLOSURE ASSEMBLY WITH

GRAVITY DOWN CONTROL (-01 KIT)

ENCLOSURE ASSEMBLY WITH

POWER DOWN CONTROL (-02 KIT)

SWITCH ASSEMBLY

(P/N 296150-02)

POWER DOWN

BUTTON

SWITCH MOUNTING

BRACKET (2 PLACES)

(P/N 297374-01)

SOCKET SCREW,

1/4”-20 X 1” LG.

(2 PLACES)

(P/N 900025-1)

GROMMET

(P/N 289848-01)

SWITCH ASSEMBLY

(P/N 296150-01)

PLASTIC ENCLOSURE

(P/N 297210-02)

SOCKET SCREW,

1/4”-20 X 1” LG.

(2 PLACES)

(P/N 900025-1)

SWITCH MOUNTING

BRACKET (2 PLACES)

(P/N 297374-01)

BUTTON SCREW,

1/4”-20 X 3/4” LG.

(4 PLACES)

(P/N 900005-3)

FLAT WASHER, 1/4”

(8 PLACES)

(P/N 902000-2)

LOCK NUT, 1/4”-20

(4 PLACES)

(P/N 901000)

BUTTON SCREW,

1/4”-20 X 3/4” LG.

(4 PLACES)

(P/N 900005-3)

FLAT WASHER, 1/4”

(8 PLACES)

(P/N 902000-2)

LOCK NUT, 1/4”-20

(4 PLACES)

(P/N 901000)

LIFT CORPORATION Sht. 4 of 13 DSG# M-16-04 Rev. ADate: 01/13/17

WIRING HARNESS LOCKING RING CONNECTORS

Before connecting, ensure connectors are clean inside. Ensure there is a thin

coating of dielectric grease on face of receptacle, and there is no dielectric

grease on connector contacts.

CAUTION

Refer to illustrations below for disconnecting,

checking for dielectric grease, and reconnecting

locking ring style connectors.

ALIGN & CONNECT

FIG. 4-5

TURN LOCKING

RING TO UNLOCK

FIG. 4-1

ALIGN TAB &

SLOT

PULL CONNECTOR

TO DISCONNECT

FIG. 4-3

TIGHTEN TO LOCK

FIG. 4-6

PULL LOCKING RING

TO DISENGAGE

FIG. 4-2

DIELECTRIC GREASE

ON RECEPTACLE

FIG. 4-4

LOCKING

RING

THIN COAT OF DIELECTRIC GREASE

ON SHADED AREA

LIFT CORPORATION Sht. 5 of 13 DSG# M-16-04 Rev. ADate: 01/13/17

LH COLUMN

STREET-SIDE VIEW OF VEHICLE BODY

& LH COLUMN

FIG. 5-1

1. Measure and mark 10” from the LH

column and 2” in from the edge of the

vehicle. Then, position the angle (Kit

item) on crossmembers of vehicle

body (FIG. 5-1).

2 WELDS MIN,

MORE IF POSSIBLE

10”

1/8”

2”

CROSSMEMBER

Recommended practices for welding on steel parts are contained in the current

AWS (American Welding Society) D1.1 Structural Welding Code - Steel. Damage

to Liftgate and/or vehicle, and personal injury can result from welds that are done

incorrectly.

WARNING

2. Weld the angle to the truck/trailer crossmembers

(FIG. 5-1).

3. Bolt the angle plate (Kit item) to angle

(FIG. 5-2).

HEX CAP SCREW, 3/8”-16

(2 PLACES)

FLAT WASHER, 3/8”

(2 PLACES)

BOLTING ANGLE PLATE TO ANGLE

(LH COLUMN SHOWN)

FIG. 5-2

LOCK NUT, 3/8”-16

(2 PLACES)

ANGLE PLATE

2”X2” ANGLE

LIFT CORPORATION Sht. 6 of 13 DSG# M-16-04 Rev. ADate: 01/13/17

CAUTION

Allow welds to cool before attaching plastic enclosure.

4. Bolt the plastic enclosure (Kit item) to

the angle plate (FIG. 6-1).

LOCK NUT, 1/4”-20

(4 PLACES)

CAP SCREW, 1/4”-20

(4 PLACES)

FLAT WASHER, 1/4”

(8 PLACES)

PLASTIC

ENCLOSURE

BOLTING ENCLOSURE TO ANGLE PLATE

FIG. 6-1

5. Turn OFF the master disconnect switch at the pump

box to disconnect battery power from the hydraulic

pumps. Refer to BMR Operation Manual for detailed

instructions.

ANGLE

PLATE

To prevent accidental personal injury and equipment damage, make sure power is

disconnected from Liftgate while installing parts.

WARNING

LIFT CORPORATION Sht. 7 of 13 DSG# M-16-04 Rev. ADate: 01/13/17

7. Disconnect interconnect harness from control switch

cable on the RH column (FIG. 7-1). Then, connect

tee to control switch cable in the RH column and

interconnect harness (FIG. 7-1).

PLASTIC

ENCLOSURE

CONTROL

SWITCH

CABLE

TEE

CONNECTING CABLES TO CONTROL TEE

FIG. 7-1

8. Connect tee to the control switch cable connector

extending from plastic enclosure (FIG. 7-1).

STREETSIDE SWITCH

ASSEMBLY

RH COLUMN

6. Route the tee (Kit item) to the

RH column (FIG. 7-1).

9. Reconnect battery power to the

hydraulic pumps by turning ON the

master disconnect switch at the

pump box. Refer to BMR Operation

Manual for detailed instructions.

LOCKING RING

CONNECTORS

INTERCONNECT

HARNESS

LOCKING RING

CONNECTORS

NOTE: Refer to Sheet 4 for important information

about locking ring electrical connectors.

PUMP ASSEMBLY

(REF)

CONTROL

SWITCH CABLE

LIFT CORPORATION Sht. 8 of 13 DSG# M-16-04 Rev. ADate: 01/13/17

NOTE: Make sure RUNNERS are raised all

the way up (closest to top of COLUMN)

before doing the following steps.

REFLECTIVE

TAPE

RH COLUMN

ALIGNMENT

ARROW

RUNNER

FIG. 8-1

10. Peel backing from yellow reﬂective tape (KIt

item) and place it on RH column as shown in

FIG. 8-1. The tape will indicate when the runners

are in correct position for unfolding and folding

the platform.

6”

3”

LIFT CORPORATION Sht. 9 of 13 DSG# M-16-04 Rev. ADate: 01/13/17

11. Push toggle switch to DOWN position

(FIG. 9-1) to lower platform until yellow runner

arrow is aligned with yellow tape on column

(FIG. 9-2B). Platform will be released from the

locking wedges on the Liftgate column. Next,

use street-side control switches 1and 2to

UNFOLD platform (FIGS. 9-2A and 9-2C). Hold

both toggle switches until platform reaches the

unfolded (horizontal) position and then release

the switches.

UNFOLDING PLATFORM

FIG. 9-2A

NOTE: Use the street-side control switch to

check operation of the Liftgate.

UNFOLD 1

STREET-SIDE CONTROL SWITCH

(GRAVITY DOWN SHOWN)

FIG. 9-1

DOWN

STREET-SIDE CONTROL

FIG. 9-2C

FIG. 9-2B

RUNNER

ARROW YELLOW

TAPE

LIFT CORPORATION Sht. 10 of 13 DSG# M-16-04 Rev. ADate: 01/13/17

12. Attach the OPERATING INSTRUCTIONS

decal (Kit item) to the sleeve on the LH col-

umn (FIG. 10-1).

13. Attach the WARNING decal (Kit item) to the

vehicle body as shown in FIG. 10-1.

ATTACHING DECALS

FIG. 10-1

WARNING

DECAL

OPERATING

INTRUCTIONS

DECAL

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