Maxon 297890-01G Bedienungsanleitung

LIFT CORPORATION Sht. 1 of 56 DSG# M-16-32 Rev. CDate: 08/13/19

RH MOUNTING BRACKET,

GALVANIZED

P/N 297885-02G

QTY. 1

LH MOUNTING BRACKET,

GALVANIZED

P/N 297885-01G

QTY. 1

INSTRUCTIONS, (FORD) SUPER DUTY INSTALLATION KIT

(T-285)

FORD SUPER DUTY F-250, F-350 & F-450 PICKUP TRUCKS,

2017- 2020

GALVANIZED KIT,P/N 297890-01G

MAIN FRAME

MOUNTING BRACKET,

GALVANIZED

P/N 297887-01G

QTY. 2

19-1/2” LG FILLER PLATE,

GALVANIZED

P/N 297888-02

QTY. 3

SPACER, 1/8” X 2” X 2”

P/N 295991-01

QTY. 6

VINYL PROTECTION TAPE

(2” WIDE X 144” LG)

P/N 297838-01

QTY. 1

Estas instrucciones están disponibles en español a partir de la última página.

Estas instrucciones están disponibles en español a partir de la página 29.

LIFT CORPORATION Sht. 2 of 56 DSG# M-16-32 Rev. CDate: 08/13/19

LOCK WASHER, 3/8”

P/N 902011-4

QTY. 20

FLAT WASHER, 3/8”

P/N 902001-2

QTY. 6

FLAT WASHER,

1-3/8” OD, 1/2”

P/N 902014

QTY. 4

HEX CAP SCREW

1/2”- 13 X 1-1/4” LG, GR5

P/N 900781-02

QTY. 6

BOLT KIT (9094)

P/N 289488-01

LOCK WASHER, 1/2”

P/N 902011-6

QTY. 6

PAN HEAD SCREW

#10-24 X 3/4” LG.

P/N 900753-07

QTY. 8

HEX NUT, 3/8”-16

P/N 903161-05

QTY. 20

BUTTONHEAD SCREW

3/8”- 16 X 1” LG.

P/N 900064-05

QTY. 8

HEX CAP SCREW

3/16”-16 X 1” LG, GR5

P/N 900778-02

QTY. 12

LOCK NUT, 1/2”-13

P/N 040066

QTY. 4

LIFT CORPORATION Sht. 3 of 56 DSG# M-16-32 Rev. CDate: 08/13/19

CIRCUIT BREAKER MOUNTING KIT (014196)

GALVANIZED, P/N 295999-01G

CIRCUIT BREAKER BRACKET,

GALVANIZED

P/N 295998-02

QTY. 1

NUT, 1/4”-20

P/N 903163-01

QTY. 2

PAN HEAD SCREW,

1/4”-20 X 3/4” LG.

P/N 900002-1

QTY. 2

HEX HEAD SELF-DRILLING

SCREW, #12 X 3/4” LG.

P/N 900045-1

QTY. 2

BOLT BAG KIT (13180)

P/N 297891-01

HEX HEAD SELF-DRILLING

SCREW, #12 X 3/4” LG.

P/N 900045-1

QTY. 12

LIFT CORPORATION Sht. 4 of 56 DSG# M-16-32 Rev. CDate: 08/13/19

NOTE: C2 Liftgates are shipped with the following parts kits for installing the Liftgate.

The parts are stored in the main frame housing.

C2 LIFTGATE SMALL PARTS & MANUAL KIT

P/N 289484-01

PADLOCK (2 KEYS)

P/N 908221-01

QTY. 1

LUG, 4GA

COPPER, 3/8”

P/N 907278-01

QTY. 4

LICENSE PLATE

LIGHT

P/N 907210-01

QTY. 1

BUTT CONNECTOR,

14-16 AWG

P/N 030491

QTY. 2

CIRCUIT BREAKER,

150 AMP

P/N 907207-02

QTY. 1

SELF-TAPPING SCREW,

1/4”-20 X 5/8” LG.

P/N 900705-02

QTY. 2

GROMMET NUT, 1/4”

P/N 901015-03

QTY. 2

NYLON PLUG, 1/2”

P/N 908081-01

QTY. 5

PAN HEAD SCREW,

#10-24 X 3/4” LG.

P/N 900007-6

QTY. 2

NUT, #10-24

P/N 903163-02

QTY. 2

DROP-AWAY PIN

P/N 289483-01

QTY. 1

LOCK NUT, 3/8”-16

P/N 901016-4

QTY. 1

OPERATION

MANUAL

M-14-36

LICENSE

PLATE LIGHT

INSTALLATION

M-14-35

PLASTIC TIE

P/N 205780

QTY. 8

LOCK NUT, #10-24

P/N 901003

QTY. 4

PAN HEAD SCREW, #10-24, 1/2” LG.

P/N 900753-05

QTY. 4

BREATHER PLUG, 3/8” NPT

P/N 295049

QTY. 1

LIFT CORPORATION Sht. 5 of 56 DSG# M-16-32 Rev. CDate: 08/13/19

MOUNTING ANGLE

P/N 289543-02

QTY. 2

LOWER MOUNTING ANGLE

C2 LIFTGATE SMALL PARTS & MANUAL KIT (Continued)

P/N 289484-01

CAMERA MOUNTING PLATE (GMC)

P/N 299602-01

QTY. 1

CAMERA MOUNTING PLATE (TOYOTA)

P/N 299604-01

QTY. 1

MAXON 24/7 SUPPORT DECAL

P/N 298634-01

QTY. 1

LIFT CORPORATION Sht. 6 of 56 DSG# M-16-32 Rev. CDate: 08/13/19

The C2 is a body-mounted liftgate that

put forces on the side walls of truck bod-

ies (FIG. 6-1). For correct installation,

truck bodies must be strong enough to

withstand the tension, compression and

shear forces shown in FIG. 6-1.

X= Tension on each sidewall

Y= Compression on each sidewall

Z= Shear on each sidewall

Consult vehicle body manufacturer for vehicle body strength data. Make sure the

forces created by the Liftgate are within the limits prescribed by the vehicle body

manufacturer.

WARNING

BODY STRENGTH

NOTE: Maximum operating bed height for C2 mounted on pickup body is 42” (Unload-

ed). Minimum bed height is 28” (Loaded).

NOTE: Installer is responsible for ensuring vehicle meets Federal, State, and Local

standards and regulations.

C2 LIFTGATE SHOWN ON TRUCK BODY

FIG. 6-1

X= 2600 LB

BED HEIGHT

Z= 2000 LB

Y= 2600 LB

LIFT CORPORATION Sht. 7 of 56 DSG# M-16-32 Rev. CDate: 08/13/19

PREPARE LIFTGATE

1. Remove mounting kits shipped with liftgate. Refer to

kits on Sheets 1 through 5. Verify mounting brackets

are the correct brackets for this installation.

LH COLUMN

RH COLUMN

REMOVING SHIPPING ANGLES

FIG. 7-1

ANGLE

(2 PLACES)

3/8”-16 BOLT,

3/8” LOCK WASHER,

3/8”-16 NUT

(4 PLACES)

2. Support Liftgate on shipping

pallet with forklift or pallet

jack. Unbolt and remove

cover from the main frame

housing. Then, unbolt ship-

ping angle from each col-

umn on the Liftgate (FIG.

7-1). Save shipping angles

to use for lower mounting

brackets.

Liftgate will not stand upright without the shipping angles. Before removing the

angles, make sure Liftgate is supported with forklift or pallet jack. Injury & prop-

erty damage could result if Liftgate falls over.

CAUTION

SPACER

(2 PLACES)

5/16” HEX NUT,

5/16” FLAT WASHERS

(3 PLACES)

REMOVING BRACKET PLATES

(PLATFORM NOT SHOWN)

FIG. 7-2

3. Unbolt bracket plates

from bottom of main

frame housing (FIG. 7-2).

Save the plates to use for

lower mounting brackets.

COVER

BRACKET PLATE

(2 PLACES)

3/8” FLAT WASHER

(2 PLACES)

3/8”-16 BOLT

(2 PLACES)

LIFT CORPORATION Sht. 8 of 56 DSG# M-16-32 Rev. CDate: 08/13/19

REMOVE KNOCKOUTS

KNOCKOUTS

MAIN FRAME

REMOVING KNOCKOUTS FROM

MAIN FRAME HOUSING

FIG. 8-1

PREPARE LIFTGATE - Continued

4. Verify which knockouts to remove from the

bottom of main frame housing (FIG. 8-1).

Then, remove the knockouts as needed.

LIFT CORPORATION Sht. 9 of 56 DSG# M-16-32 Rev. CDate: 08/13/19

BOLTING ON MAIN FRAME BRACKETS

NOTE: The extra hole in the main frame mounting brackets is always below the

1/4” X 1” strip.

Bolt main frame mounting brackets (Kit items) to

FROXPQÀDWV(FIGS. 9-1 and 9-2).

C2 LIFTGATE SHOWN WITH BOLT-ON

MAIN FRAME BRACKETS

FIG. 9-1

MAIN FRAME

MOUNTING BRACKET

(2 PLACES)

COLUMN

(2 PLACES)

COLUMN FLAT

(2 PLACES)

3/8” LOCK WASHER

(8 PLACES)

3/8” NUT

(8 PLACES)

3/8” X 1”

BUTTON HEAD BOLT

(8 PLACES)

MAIN FRAME

MOUNTING BRACKET

(2 PLACES)

BOLTING MAIN FRAME MOUNTING BRACKETS

TO OUTSIDE OF COLUMNS ON C2 LIFTGATE

(TOP VIEW)

FIG. 9-2

COLUMN FLAT

(2 PLACES)

59-15/16”

LIFTCORPORATION Sht. 10 of 56 DSG# M-16-32 Rev. CDate: 08/13/19

PREPARING PICKUP TRUCK

3. Support rear bumper (FIG. 10-2)

before unbolting the bumper

brackets.

4. Unbolt and remove rear bumper,

bumper brackets (FIG. 10-2).

1. Unbolt the tailgate and supports

(FIG. 10-1).

NOTE: When liftgate is installed

on the truck the tailgate

and rear bumper cannot be

reinstalled.

TAILGATE STRIKER

(2 PLACES)

REAR

BUMPER

TAILGATE

REMOVING TAILGATE & SUPPORTS

FIG. 10-1

REMOVING REAR BUMPER

FIG. 10-2

BUMPER MOUNTING

BRACKETS

SUPPORT

(2 PLACES)

2. Remove the tailgate strikers and any

other tailgate hardware from the rear

of the pickup bed (FIG. 10-1).

NOTE: Keep the OEM trailer hitch on the truck. It is not necessary to remove the hitch.

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clearance for the hitch.

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