Mercia Garden Products 01GRODB1008-V3 Gebrauchsanweisung

P 1

01GRODB1008-V3

10x8 Groundsman Dutch Barn

2mm Drill bit

x2 Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All building’s should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

Our buildings are pre treated with a water based treatment**; this only helps to protect

the product during transit and for upto 3 months against mould. To validate your

guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated

with a wood preserver within the rst three months of assembly and thereafter in

accordance with the manufactures recommendations. Care must be taken to ensure

the product is placed on a suitable base.

BUILDING A BASE

When thinking about where the building and base is going to be constructed:

Ensure that there will be access to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions, The base should be slightly smaller than the external

measurement of the building, i.e. The cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instruction pages for your specic product code

**Protim Aquatan T5 (621)**

Your building has been treated with Aquatan.

Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct

application of Aquatan solution and then allowed to dry.

Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and

garden buildings.

Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl

sulphosuccinate and alcohols: 2, 4, 6-trichlorophenol.

1345

Door Panel

01GRODBDP2413X1796-V1

Window Panel

01GRODBWS1459X1816-V1

QTY 2

Plain Panel

01GRODBPS1459X1816-V1

QTY 2

Back Panel

01GRODBBPP2413X1796-V1

Gable Top

01GRODBPGT2418X810-V1

QTY 2

Master Door

01MBMD1770X743-V1

Slave Door

01MBSD1770X607-V1

Floor

01TAGF2388X1499-V1

QTY 2

Sml Roof

01GRODB1008-V3SR

QTY 2

Lrg Roof

01GRODB1008-V3LR

QTY 2

Window

01OW-V1

QTY 2

Gable Strip - 12x121x2300mm QTY 2

WB-2300mm

Cover Strip - 12x56x1765mm QTY 6

S1256-1765mm

Turn Button QTY 2

PI-07-0034

T-hinge QTY 6

PI-07-0021

Casement Stay QTY 2

PI-07-0007

Nail Bag

50mm Screw x64

40mm Screw x38

Felt Tacks x190

30mm Screw x108

60mm Screw x18

30mm Black Screw x16

16mm Screws x14

Pre Assembly

Remove transportation blocks from the bottom of each

panel before beginning assembly. Each Panel should have

two blocks.

20mm Screw x22

P 2

01GRODB1008-V3

Overall Dimensions:

Length = 3055mm

Width = 2583mm

Height = 2588mm

Base Dimensions:

Length = 2998mm

Width = 2388mm

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

8 9 1110

Door Strip - 12x45x1764mm QTY 2

S1245-1764mm

Door Strip - 12x45x1449mm

S1245-1449mm

Window Strip - 12x56x1037mm

S1256-1037mm

Barge Board - 12x95x691mm

S1295-691mm

Barge Board - 12x95x760mm QTY 2

S1295-760mm

Fascia Board - 12x95x835mm QTY 4

S1295-835mm

Fascia Board - 12x95x739mm

S1295-739mm QTY 4

Rim Lock

PI-07-0019

Butt Hinge QTY 6

PI-07-0066

Barrel Bolt QTY 2

PI-07-0068

Step 1

Lay the Door Panel and Gable Top on a level

oor place the gable top on top of the door

panel ensure they are level at the top then x

together using 60mm screws. Stagger the

screws so they do not collide.

8x60mm Screws

Pre drill

hole

60mm

screw

Step 2

Line a Gable Strip up to the assembled

gable ensuring the bottom of the strip

lines up with the underneath of the

door panel framing as shown in the

illustration and x in place using 40mm

screws.

6x40mm Screws

Pre drill

hole

40mm

screw

14 14

Step 3

Fix the door strips onto the front gable

using 4x30mm screws for each strip

12x30mm Screws

Pre drill

hole

30mm

screw

Step 4

Fix the T Hinges onto the doors and door

frame as shown above. Ensure that each

hinge is 720mm apart and that there is a 1

70mm gap from the top of the door and the

middle screw of the T Hinge.

42x30mm Screws

Pre drill

hole

30mm

screw

P 3

01GRODB1008-V3

Please retain product label and instructions for future reference

Step 5

Lay the plain back panel and the remaining

gable top on a level oor place the gable

top on top of the plain back panel ensure

they are level at the top then x together

using 60mm screws. Stagger the screws so

they do not collide.

8x60mm Screws

Pre drill

hole

60mm

screw

Step 6

Line the remaining Gable Strip up to the

assembled gable. Ensure the bottom of

the strip lines up with the underneath of

the plain back panel framing as shown in

the illustration and x in place using 40mm

screws.

6x40mm Screws

Pre drill

hole

40mm

screw

P 4

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

Please retain product label and instructions for future reference

Pre drill

hole

Pre drill

hole

Step 7

Place the cover strip 13mm above

the gap in the window panel and

x into place using 3x30mm screws.

*Measure and trim the strip before

tting.

6x30mm Screws

If you would like the widows

to open attach the window to

the strip using 2x butt hinges.

Fix the hinges to the window

using 3x16mm screws per

hinge and to the strip with

3x30mm screws.

12x16mm Screws

12x30mm Screws

If you would like the window

to be xed, secure the window

into the gap using 4x30mm

screws. Ensure to screw through

the window into the panel

framing.

8x30mm Screws

Opening Window

Fixed Window

30mm

screw

30mm

screw

16mm

screw

30mm

screw

Pre drill

hole

Pre drill

hole

50mm

screw

bbb

Pre drill

hole

50mm

screw

Pre drill

hole

50mm

screw

P 5

Please retain product label and instructions for future reference

Step 8

Place oors on a rm and level base, ensure

base has suitable drainage free from areas

where standing water can collect. (see front

page on base requirements).

Ensure oors are ush to each other and x

using 8x50mm screws. Alternate xing

positions along the length of the oors.

*NOTE: The oors do NOT connect by a

tongue and groove xing.

8x50mm Screws

Step 9

Place the assembled plain gable

and rst plain side onto the oor

and x in place.

Fix the corners with 50mm

screws.

Do not secure the building

to the oor until the roof is

xed.

3x50mm Screws

Step 10

Following the same method outlined

in step 9, attach the next plain side &

the window side onto the assembly.

Fix the panels with 50mm

screws.

Do not secure the building

to the oor until the roof is

xed.

6x50mm Screws

Pre drill

hole

50mm

screw

Step 11

Following the same method outlined

in step 9, attach the door gable & the

remaining window side onto the

assembly.

Fix the panels with 50mm

screws.

Do not secure the building

to the oor until the roof is

xed.

9x50mm Screws

HANDLE

WITH CARE

Felt

tacks

*Felt size: 3155mm

P 6

Please retain product label and instructions for future reference

Step 12

Place the sml roofs onto the gables

as shown in the illustration.

*Ensure the roof framing sits into

the cut out sections and rest on

the framing.

Fix each sml roof section to the

gable using 4x30mm screws

per roof panel.

8x30mm Screws

Pre drill

hole

30mm

screw

Step 13

Place the lrg roofs onto the gables

as shown in the illustration.

*Ensure the roof framing sits into

the cut out sections and rest on

the framing.

Fix each sml roof section to the

gable using 7x30mm screws

per roof panel.

14x30mm Screws

Pre drill

hole

30mm

screw

Rafter

Roof

panel

100mm

intervals

50mm

Overhang

50mm

screw

Pre drill

hole

Step 14

Once the roof is xed secure

the building to the oor with

36x50mm screws.

36x50mm Screws

Step 15

Cut the felt into 4 sheets &

lay onto the roof as shown

in the illustration below,

ensuring there is

approximately 50mm of

overhang around the

building.

Secure the felt into place

using 190x felt tacks at

100mm intervals.

190x Felt tacks

Pre drill

hole

30mm

screw

19 20

Pre drill

hole

20mm

screw

30mm

screw

Pre drill

hole

Please retain product label and instructions for future reference

Step 16

Fix the cover trims around the

building (as shown in the

illustration) securing each trim

into place using 3x30mm

screws.

12x30mm Screws

Step 17

Attach the fascia boards to

the front and rear of the

building using 3x40mm

screws per fascia.

*Ensure to screw through

the boards into the

framing.

24x40mm Screws

Pre drill

hole

40mm

screw

Step 18

Fix the barge boards to

the front of the building

using 3x20mm screws

per board.

9x20mm Screws

Step 19

Align the tower bolts onto the

vertical framing of the slave

door, secure the bolts to the

top and bottom using 6x30mm

black screws per tower bolt.

Mark the position of the bolt

& drill a hole above and below

for the bolt to catch in to.

12x30mm Black Screws

18 17

It is ESSENTIAL that you apply wood

treatment immediately after the building

has been assembled.

AFTER TREATMENT:

score around protective

cover on glazing and

carefuly peel

covering back

Pre drill

hole

20mm

screw

Please retain product label and instructions for future reference

Step 21

Fix the casement say to the

window then align the xings

to the window panel.

*Ensure the casement stay ts

onto the xings before securing

in place.

12x20mm Screws

30mm

screw

Pre drill

hole

Flat head

Grub Screw

2x30mm screw

Screws provided with lock

Do not over tighten the screws

Step 20

Rim lock xing

Fig 1. (internal view)

Place the lock onto internal horizontal

framing ensure alignment with the

pre drilled holes before xing. Align

Lock keep with lock and x with

screws provided.

Do not over tighten the screws,

otherwise the locking mechanism will

not work.

Fig 2.

Place door handle bar through the

lock as in diagram, x door handle

onto bar with the at headed grub

screw.

Fig 3. (External view)

Fir the door handle cover over the bar

and x with 2x30mm screws

provided. Fix the door handle onto

bar with the at headed grub screw

as in diagram.

2x30mm Screws

Step 22

Attach the turn buttons to the top

and bottom of the slave door using

1x30mm black screw per turn

button.

*Ensuring the turn buttons catch

the master door.

2x30mm Black Screws

These Turn buttons help to keep

your doors straight during high

and low levels of moisture

content in the air.

30mm

screw

Pre drill

hole

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