Mercia Garden Products 0628PNNE0325HGDD1SW-V1 Bedienungsanleitung

P 1

0628PNNE0325HGDD1SW-V1

28MM LOG CABIN, PENT NO EXTRAS, 3M X 2.5M, HALF GLAZED DOUBLE DOORS, ONE SHORT WINDOW.

2mm Drill bit

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

BUILDING A BASE

When thinking about where the building and base are going to be constructed:

Ensure that there will be access (60cm) to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions. The base should be slightly smaller than the external

measurement of the building, i.e. the cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for your specic product code

For ease of assembly use a

rubber mallet to t the log

boards. Do NOT use a heavy

hammer.

Ensure to measure and check before cutting

boards.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

It is advisable to use a hand

saw when cutting roof and

oor boards.

To ensure log boards are even, use a spirit

level to check each layer has been installed

correctly.

Measure

under the

head

Measure

overall

length

Screws & Nails Bolts To identify the

xings required

for each step use a

measuring tape.

P 2

0628PNNE0325HGDD1SW-V1

Overall Dimensions:

Width = 3028mm

Depth = 2823mm

Height = 2378mm

Base Dimensions:

Width = 2792mm

Depth = 2308mm

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Window Contents

Rain Guard QTY 1

RG2844-710 (28x44x710mm)

Window QTY 1

AI-06LOGDGW684X1244-V3

Window Frame Left Upright - 71x70x1412mm QTY 1

AI-0628LOGWUFL-V3

Window Frame Right Upright - 71x70x1412mm QTY 1

AI-0628LOGWUFR-V3

Window Frame Top - 84x125x805mm QTY 1

AI-0628LOGWTF-V3

Window Frame Bottom - 71x70x805mm QTY 1

AI-0628LOGWBF-V3

Casement Stay QTY 1

PI-07-0187

Flag Hinge QTY 2

PI-07-0211

Double Door Contents

Mortice Lock

QTY 1

PI-07-0017

Key Plate

QTY 1

PI-07-0017

Handles (Pair)

QTY 1

PI-07-0188

Adjustable Hinge QTY 6 PI-07-0209

Tower Bolt

QTY 2

PI-07-0114

Master Door QTY 1

(Morticed for lock)

AI-06LOGDGMD750X1900-V3

17a 17c

18 19 20 21

Secondary DoorQTY 1

AI-06LOGDGSD750X1900-V3

Door Frame Left Upright - 71x70x2065mm QTY 1

AI-0628LOGDUFL-V3

Door Frame Right Upright - 71x70x2065mm QTY 1

AI-0628LOGDUFR-V3

Door Frame Top - 84x125x1632mm QTY 1

AI-0628LOGDDTF-V3

Door Frame Bottom - 71x70x1508mm QTY 1

AI-0628LOGDDBF-V3

Door Strip - 16x60x1880mm QTY 1

S1660-1880mm

Rain Guard QTY 1

RG2844-1520 (28x44x1520mm)

17b

P 3

Please retain product label and instructions for future reference

Starter Board - 66x28x3000mm QTY 2

LB28RT66-A-3000

Log Board - 120x28x875mm QTY 24

LB28-B-875

Roof Purlin - 45x120x3004mm Qty 1

F45120-A-3004

Fascia - 16x120x3100mm QTY 2

S16120-3100

Fascia - 116x20x16x3000mm QTY 2

S16120-3000

Roof Board - 121x16x2800mm QTY 28

MB16-2800

Floor Board - 121x16x2248mm QTY 26

MB16-2248

Eaves Frame - 27x44x3000mm QTY 2

F2744-3000

Bearer - 44x44x2308mm QTY 2

F4444-2308-PT

Bearer - 44x44x2720mm QTY 8

F4444-2720-PT

Storm Brace - 44x27x2000mm QTY 8

F2744-2000

Closure Trim - 16x28x2400mm (approx length) QTY 11

S1628-2400

43 Felt

Roof Spacers QTY 5

PI-07-0208 (20x100x2mm)

Log Board - 120x28x3000mm QTY 20

LB28-A-3000

Finisher Board - 54x28x3000mm QTY 1

LB28RG54-A-3000

Finisher Board - 93x28x3000mm QTY 1

LB28RG93-A-3000

Log Board - 120x28x718mm QTY 36

LB28-B-718

Log Board - 120x28x2500mm Qty 1

LB28-AD-2500 (750mm window cut out)

Log Board - 120x28x3000mm Qty 1

LB28-AD-3000 (1564mm double door cut out)

Log Board - 120x28x2500mm QTY 25

LB28-A-2500

Bottom Gable QTY 2

AI-0628PNNE0325HGDD1SW-G-V1

23a

23b

Top Gable A QTY 2

AI-0628PNNE0325HGDD1SW-G-V1

Top Gable B QTY 2

AI-0628PNNE0325HGDD1SW-G-V1

Felt Tacks x 160

70mm Screw x 54

Nail Bag

40mm Screw x 264

30mm Screw x 160

70mm Bolt Set x 16

There may be extra screws present in the nail bag

80mm Screw x 16

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

P 4

Please retain product label and instructions for future reference

Pre-assembly

*Please note:

Each board interlocks at either end in a staggered pattern.

Before securing ensure that the boards are tted properly

in their respective tongues and grooves.

Step 1

Parts Needed - No. 34 QTY 2

No. 35 QTY 2

Lay the bearers (No. 34 & 35) onto a

rm and level surface (free from

areas where standing water can

collect) as shown in the illustration.

Fix the bearers together at each

corner using 2 screws per corner

using 8x70mm screws in total, ensur-

ing the bearers are ush.

Once fully assembled, ensure the

bearers are square by measuring from

corner to corner as illustrated, making

sure the measurements are equal.

If the bearers are not aligned equally,

unscrew, adjust and re-align accord-

ingly.

8x70mm Screws

Pre drill

hole

70mm

screw

IMPORTANT: Pre-drill before xing screws.

Step 2

Parts Needed - No. 35 QTY 6

Following the same method

arrange the remaining bearers

(No. 35) inside the assembled

frame.

*Ensure there is an equal amount

of space between each frame.

Secure each of the bearers in place

using 2x70mm screws for each

side of the bearer, ensuring .the

bearers remain level.

24x70mm Screws

Pre drill

hole

70mm

screw

35 35

35 35 35

P 5

Please retain product label and instructions for future reference

24 26

Pre drill

hole

70mm

screw

IMPORTANT: Pre-drill before xing screws.

Step 3

Parts Needed - No. 24 QTY 2

No. 26 QTY 2

Place the starter boards (No. 24) on to assembled base frame along the

longest sides and place the rst two log boards (No. 26) in the notch as

shown.

Ensure the boards sit square on the base using the same method used in

Step 1. Measure corner to corner, making sure the measurements are

equal.

Once the boards are square, lift up the log board (No. 26) and x the

starter boards in place.

Fix each of the starter boards to the frame by screwing through the

notch into the frame as shown in the illustration.

4x70mm Screws

25 26

Step 4

Parts Needed - No. 25 QTY 6

No. 26 QTY 10

No. 30 QTY 12

Following the method shown in the

illustration, lay the rst 6 boards

(No. 25, 26 & 30)

Start by placing the front and back

boards, interlocking them with the side

boards. Then place the next side boards,

interlocking with the front and back

boards. Continue this method until you

have placed 6 boards o of the starter

boards on each side, as shown in the

illustration.

This will create your rst level.

*Ensure that the boards are level and

ush with each other as you lay each

one.

P 6

Please retain product label and instructions for future reference

Step 5

Parts Needed - No. 11 QTY 1

No. 12 QTY 1

No. 13 QTY 1

No. 14 QTY 1

Arrange the left, right, top & bottom door

frames (No’s. 11, 12, 13 & 14) onto a level

surface. Secure the top and bottom frames to

the uprights using 2x80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the door framing.

8x80mm Screws

Pre drill

hole

80mm

screw

IMPORTANT : Pre-drill before xing screws.

The internal lip of the door

frame should be positioned on

the inside of the building.

14 12

Step 6

Parts Needed - No. 9 QTY 1

No. 10 QTY 1

No. 17 QTY 6

The Adjustable Door Hinge (No.17)

comes in three parts.

Fasten No. 17a into 17b as shown in the

illustration.

Place the master and secondary

doors (No’s 9 & 10) onto a at surface and x

the Adjustable door hinge (No.17c) to the

doors using 3x30mm screws per hinge.

Fix 3 x Adjustable Door Hinges (No. 17a &

b) into position onto the door frame using

4x30mm screws per hinge.

*Ensure the hinges are tted to the exter-

nal of the door frame so the doors open

outwards from the log cabin.

Locate the doors into the hinges ensuring

there is equal spacing on each side between

the doors and door frame, and that the

doors open & close freely without restric-

tion.

It is important to t the doors within the

frames at this stage so that you can establish

the position of the hinges. The hinges come

in three parts. Remove the doors from the

frame after tting.

**Ensure to screw into the framing and not

into the channel.

42x30mm Screws

17a

Pre drill

hole

30mm

screw

17b

Secondary Door Master Door

IMPORTANT : Pre-drill before xing screws.

P 7

Please retain product label and instructions for future reference

Step 8

Once you have laid 6 log boards (o of the starter)

up the door section, slide the assembled door

frame over the boards resting the frame on top of

the starter board (if you have not yet assembled

the door frame refer to step 5)

*Please note: This image is for illustrative purposes

and may dier from your choice in product

(regarding door position).

Nevertheless the process of tting the door frame is

the same.

**Please Note: The short boards at the front of the

building (either side of the door and window

opening’s) can be placed either side depending on

your needs.

Step 9

Parts Needed - No. 25 QTY 6

No. 26 QTY 6

No. 29 QTY 12

No. 30 QTY 12

Following the method shown in the illustration, lay the

next 6 boards (No. 25, 26, 29 & 30) onto the log cabin

to create your second level.

*Ensure that the boards are level and ush with each

other as you lay each one.

25 26

Step 7

To adjust and align your doors:

1. Lift up the door of the hinge.

2. Turn the rotating barrel (No.17a) in / out to

move the postion of the doors either in or away

from each other.

3. You can then place the door(s) back on to the

hinge and check whether they require more /

less adjustments, if further adjustments are

required repeat number 2.

17a

P 8

Please retain product label and instructions for future reference

IMPORTANT : Pre-drill before xing screws.

Step 10

Parts Needed - No. 2 QTY 1

No. 3 QTY 1

No. 4 QTY 1

No. 5 QTY 1

Arrange the left, right, top & bottom window

frames (No. 2, 3, 4,& 5) onto a rm and level

surface. Secure the top and bottom frames to

the uprights using 2x80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the window framing.

8x80mm Screws

Pre drill

hole

80mm

screw

The internal lip of the window

frame should be positioned on

the inside of the building.

Pre drill

hole

30mm

screw

IMPORTANT : Pre-drill before xing screws.

Step 11

Parts Needed - No. 1 QTY 2

No. 7 QTY 4

Position the window (No. 1) so that it

sits centrally within the window frame.

Fix the female part of the ag hinge (No.

7) to the window using 4x30mm screws,

attach the male part of the ag hinge

(No. 7) to the window frame using

4x30mm screws ensuring that the

window can open and close freely.

*Ensure to attach the hinge to the

horizontal frame of the window*

**It is important to t the windows

within the frame at this stage so that

you can establish the position of the

hinges. The hinges come in two parts.

Remove the window from the frame

after tting.

16x30mm Screws

Step 12

Once you have laid the second level of

boards onto the log cabin slide the

windows between the smaller boards

and rest on to the longer board (if you

have not yet assembled the window

frames refer to step 10)

*Ensure the boards are level with each

end.

*Please note: This image is for illustrative

purposes and may dier from your choice

in product (regarding window position).

Nevertheless the process of tting the

window is the same

P 9

Please retain product label and instructions for future reference

Step 13

Parts Needed - No. 25 QTY 6

No. 26 QTY 6

No. 29 QTY 12

No. 30 QTY 12

Following the method shown in the

illustration, lay a further 6 boards

(No. 25, 26, 29 & 30) onto the log

cabin to bring the board level to the

top of the window and door frames.

*Ensure that the boards are level

and ush with each other as you lay

each one.

Rubber Mallet

may be required

to t parts.

25 26

Step 14

Parts Needed - No. 25 QTY 1

No. 26 QTY 1

No. 31 QTY 1

No. 32 QTY 1

Following the method shown in the

illustration, lay the next two boards

(No. 26 & 31) on the window and

opposite plain side.

Once in position, place the next two

boards (No. 25 & 32) onto the door

and rear sides.

*Ensure that the boards are level

and ush with each other as you lay

each one.

Rubber Mallet

may be required

to t parts.

25 26

31 32

70mm

screw

Pre drill

hole

28 22

Rubber Mallet

may be required

to t parts.

Step 15

Parts Needed - No. 22 QTY 2

No. 25 QTY 1

No. 28 QTY 1

Following the method shown in

the illustration, place the bottom

gable (No.22) ,the remaining Log

board (No.25) and the nisher

board (No.28) onto the log cabin,

*Ensure that the boards are

level and ush with each other

as you lay each one.

Fix each board to the one below

by screwing through the notch

as shown in the illustration using

1x70mm screw per corner.

**Ensure to stagger the screws

so as not to collide with the

previous screw.

4x70mm Screws

IMPORTANT : Pre-drill before xing screws.

P 10

Please retain product label and instructions for future reference

IMPORTANT : Pre-drill before xing screws.

70mm

screw

Pre drill

hole

Rubber Mallet

may be required

to t parts.

Step 16

Parts Needed - No. 23a QTY 2

No. 23b QTY 1

No. 27 QTY 1

Following the method shown in

the illustration, place Top Gable A

(No. 23a), Top Gable B (No. 23b)

and the remaining Finisher board

(No. 27) onto the log cabin.

*Ensure that the boards are

level and ush with each other

as you lay each one.

Fix each board to the one below

by screwing through the notch

as shown in the illustration using

1x70mm screw per corner.

**Ensure to stagger the screws

so as not to collide with the

previous screw.

4x70mm Screws

23a

23b

23a

Pre drill

hole

70mm

screw

Step 17

Parts needed - No. 33 QTY 1

Align the Roof Purlin (No. 33)

into the cut out slots on each gable

top ensuring they interlock.

Secure the roof purlin at each

end by screwing through the purlin

into the gable (ensure to pre-drill to

avoid the boards splitting) using

2x70mm screws per end.

*Please note: The gable shown is for

illustrative purposes and may dier in

width from your choice in product.

Nevertheless, despite any dierences the

process of xing the purlins is the same.

4x70mm Screws

Rubber Mallet

may be required

to t parts.

IMPORTANT : Pre-drill before xing screws.

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