MGE UPS Systems Esprit Bedienungsanleitung

Made in USAMade in USA

User’s Manual

For service call:

1-800-438-7373

MGE UPS SYSTEMS

1660 Scenic Avenue

Costa Mesa, CA 92626

(714) 557-1636

www.mgeups.com

Revision History

Esprit User's Manual

86-153301-02

Revision A00 New Release 03/00

Revision B00 ECN - 000975 03/01

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Important Safety Instructions. Save These Instructions.

This manual contains important safety instructions for the Esprit Models 1.4, 3.1, 4.5, 6, 9, and 13.5,

that should be followed during installation and maintenance of the UPS and Batteries.

Caution: Risk of electric shock, even with the unit disconnected from the AC power

source. Hazardous voltages still may be present through operation from the battery.

The battery supply should be disconnected by unplugging the battery cord from the UPS

when maintenance or service work inside the UPS is necessary.

The UPS and battery module contains voltages which are potentially hazardous. All repairs should

be performed by qualified service personnel only.

◗Do not attempt to power the UPS from any receptacle other than a 2-pole, 3-wire grounded

receptacle for models 1.4, 3.1 and 4.5; a 3-pole, 4-wire grounded receptacle for models 6 and

9; or a 4 pole, 5 wire grounded terminal block for model 13.5.

◗To reduce the risk of fire, connect Esprit to a circuit provided with the following maximum branch

circuit protection in accordance with NEC, ANSI/NFPA70:

Models 1.4: 15 ampere branch circuit protection;

Models 3.1 and 6: 30 ampere branch circuit protection;

Models 4.5, 9 and 13.5: 50 ampere branch circuit protection.

◗Do not place Esprit near water or in an environment of excessive humidity.

◗Do not allow liquids or foreign objects to get inside Esprit.

◗Do not block air vents in front, on top, or on bottom of Esprit.

◗Do not plug any household appliances such as hair dryers into Esprit receptacles.

◗Do not place Esprit in direct sunlight or close to heat emitting sources.

◗TheAC power receptacle should be near the equipment and easily accessible. To isolate Esprit

from AC input, remove the input cord from the AC power receptacle.

◗Esprit contains lead-acid batteries that should be disposed of or recycled in accordance with

local applicable laws.

◗Prior to installation, store Esprit in a dry location.

◗Storage temperatures must be between -4° to +113°F (-20° to +45°C);

◗Servicing of batteries should be performed or supervised by personnel knowledgeable of

batteries and the required precautions to handle high voltages. Keep unauthorized personnel

away from batteries.

◗When replacing batteries, use the same number and type of batteries:

12 each, 12V - 7.2 Ahr.

~: alternating current supply symbol

— : direct current supply symbol

: risk of electric shock symbol

Safety

Caution: Do not dispose of batteries in a fire. The batteries may explode. Do not open

or mutilate

the batteries. Released electrolyte is harmful to the skin and eyes. It may be

toxic. A battery

can present a risk of electric shock and high short circuit current.

The following precautions should be observed when working with batteries:

◗Remove watches, rings, or other metal objects.

◗Use tools with insulated handles.

◗Do not lay tools or metal parts on top of batteries.

◗

Disconnect the charging power source prior to connecting or disconnecting battery terminals.

◗Wear rubber gloves, boots, and safety glasses.

◗Determine if the battery is inadvertently grounded.

◗Please dispose of the packaging in accordance with applicable laws.

Federal Communication Commission (FCC) Statement

Note: This equipment has been tested and found to comply with Class A limits of Part 15 of the FCC

Rules. These limits are designed to provide reasonable protection against harmful interference when

equipment is operated in an industrial environment. This equipment generates, uses and can radiate

radio frequency energy and, if not installed and used in accordance with the instruction manual, may

cause harmful interference to radio communications. Properly shielded and grounded cables and

connectors must be used in order to meet FCC emission limits.

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iii

Contents

Quick Start ..........................................................insert

Important Safety Instructions ....................................i

1. Introduction........................................................1—1

MGE UPS Systems ......................................................................................1—1

Why the Need for Uninterruptible Power?....................................................1—1

Theory of Operation......................................................................................1—1

Make Sure You Have the Following: ............................................................1—1

2. Getting to Know Your Esprit ............................2—1

2A. Product Features & Benefits ................................................................2—1

2B. Esprit Product Range............................................................................2—1

2C. UPS Model and Battery Identification ..................................................2—2

2D. Esprit Rear Views..................................................................................2—2

3. Installation..........................................................3—1

3A. Storing the UPS ....................................................................................3—1

3B. Unpacking the UPS ..............................................................................3—1

3C. Placement of the UPS ..........................................................................3—1

Stacking..........................................................................................3—1

Rack Mounting ..............................................................................3—2

3E. Optional Accessories ............................................................................3—2

3F. Connecting the Battery ........................................................................3—3

3G. Disconnecting the Battery to Take Out of Service................................3—3

3H. Connecting to the Communication Port................................................3—3

3I. Connecting the UPS to the Utility ........................................................3—5

3J. Connecting the Loads ..........................................................................3—5

3K. Connecting to the Optional Maintenance Bypass Assembly................3—6

3L. Solution-Pac Software ..........................................................................3—6

4. Startup and Shutdown ......................................4—1

4A. UPS Startup..........................................................................................4—1

4B. Initial Startup Tests and Diagnostics ....................................................4—2

4C. Battery Operation..................................................................................4—2

4D. UPS Shutdown......................................................................................4—3

4E. Front Panel Display Functions..............................................................4—3

LED Operation................................................................................4—4

Button Operation............................................................................4—4

4F. Fault Alarms..........................................................................................4—4

5. Performance and Product Specifications ......5—1

Sizing Guide ..................................................................................5—7

Run Time Chart for Various Loads ................................................5—8

Extended Battery Run Time Chart for Units at 100% Load ..........5—8

6. Advanced Configuration ..................................6—1

6A. Entering/Exiting Configuration Mode ....................................................6—1

6B Using Configuration Mode ....................................................................6—1

6C Configuration Options ..........................................................................6—2

7. Service & Maintenance ....................................7—1

7A. Maintenance..........................................................................................7—1

Maintenance Log............................................................................7—1

Places to Contact for Service and Questions ................................7—1

7B. Recycling Your UPS..............................................................................7—2

8. Troubleshooting ................................................8—1

Other Fine MGE Products........................................................inside back cover

Figures

2a. Rear View of Model 1.4 ..........................................................................2-3

2b. Rear View of Model 3.1

With Optional Maintenance Bypass Assembly........................................2-3

2c. Rear View of Model 4.5

With Optional Maintenance Bypass Assembly........................................2-3

2d. Rear View of Model 6

With Optional Maintenance Bypass Assembly........................................2-4

2e. Rear View of Model 9

With Optional Maintenance Bypass Assembly........................................2-5

2f. Rear View of Model 13.5 and Top View of PLA

With Optional Maintenance Bypass Assembly........................................2-6

3a. Stacked UPS and Battery Modules ........................................................3-2

3b. UPS Modules Rack Mounted With Rack Adapters ................................3-2

3c. Connecting DC Battery to UPS Module ..................................................3-3

3d. RS232, Contact Closures and Remote Shutdown..................................3-4

3e. Communication Ports (USB and RS232 serial port) ..............................3-4

3f. AC Line Cord of the Battery Module(s) ..................................................3-5

3g. Phase Leveling Apparatus (PLA) ............................................................3-5

4a. Front Panel Indicators and Controls........................................................4-1

Tables3a. UPS Wiring Information ........................................................................3—5

5a. Esprit Models 1.4 Modular UPS Specifications ....................................5—1

5b. Esprit Models 3.1 and 4.5 Modular UPS Specifications ......................5—2

5c. Esprit Models 6 and 9 Modular UPS Specifications ............................5—4

5d. Esprit Model 13.5 Modular UPS Specifications....................................5—5

1—1

Introduction

Thank you for your purchase of the Esprit "UPS"

from MGE. The Esprit "UPS" will provide many

years of, trouble-free power protection for critical

high availability servers and other devices.

Please read this manual fully, to familiarize your-

self

with the safety instructions and Esprit fea-

tures.

MGE UPS Systems

MGE, one of the largest UPS manufacturers in

the world, has a power protection solution for

every power problem. Our product range

includes UPSs from 250 VA to over 4.5 MVA in

single and three phase configurations. Other

products include Power Management Software,

DC to AC inverters, line conditioners and isolation

transformers. Contact your sales representative

today for additional information about MGE’s

other fine products.

Why the Need for Uninterruptible

Power?

Servers and other electronic devices do not store

sufficient energy to overcome the power outages

and short interruptions that occur on a daily basis.

Any interruption of the utility power may stop the

operation of a computer and cause loss of data,

potential hardware damage, and inconvenience.

A "UPS" is an uninterruptible power supply. The

UPS has an internal battery to provide power

back-up if the utility power is lost or a short

outage

occurs. In addition, the Esprit UPS provides

surge

protection from indirect lightning strikes, power

surges and short high voltage transients (spikes)

created by machinery or other common equip-

ment.

Theory of Operation

Esprit normally operates in the bypass mode.

Surge suppression and filtering are also provided

in this mode.

The UPS instantly transfers the load to the battery

when a power failure occurs. If the power returns

before the battery is exhausted, the operation

returns to normal and the battery is recharged.

The Esprit UPS is comprised of three major

systems: the inverter, the battery/battery charger

and the bypass.

All logic and supervision in the UPS is provided by

a state-of-the-art micro-controller.

Inverter

The inverter is the heart of the UPS and inverts

direct current (DC) from the battery into

alternating current (AC) at 120, 208 or 240 volts.

The DC voltage from the batteries is converted

into a pseudo-sine wave by a pulse width modu-

lated (PWM) inverter. This unique MGE technique,

eliminates all bulky 60 HZ components, reduces

heat, and greatly enhances reliability.

Battery

The battery provides the energy source for back-up

when a power failure occurs. The battery is a

recombinant, sealed, lead acid-type battery which

provides the high current required for UPS use

and long life. It requires no addition of water during

its life.

Battery Charger

The battery charger maintains the battery. The

battery charger converts 120 volt AC utility power

to filtered and regulated DC current specific for

battery charging.

Bypass

The bypass is the electro-mechanical hardware

providing a transfer to or from the inverter. This is

done rapidly and synchronized to the utility power

sine wave in order to provide continuity to the critical

device and not cause a re-boot.

Make Sure You Have the Following:

◗Esprit UPS & battery(s) ◗MGE P3 Policy

◗Solution Pac CD ROM ◗Warranty Card

◗Cables (RS232 & USB) ◗

Warranty Statement

◗Quick Start Guide

1—2

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2—1

2. Getting to Know Your Esprit

2A. Product Features & Benefits

Features Benefits Comments

◗Plug in operation Low installation cost Except Model 13.5

◗Modular concept Greater flexibility Add batteries as needed

◗High efficiency Longer life and back-up time Up to 93% on battery,

98% on utility

◗2/3 components reduction Longer life, higher reliability Unique MGE design

◗Many user selectable parameters Tailor the UPS to environment Front panel button accessible

◗Dual phase 6 and 8.5 kVA Provides 120 + 208 or 240 Automatic selection of 208

models VAC output or 240 VAC at start-up

◗Maintenance bypass Provides uninterrupted removal Optional

module available or replacement of UPS

◗Redundant battery capability Increased reliability Redundant DC connectors on UPS

◗Built-in receptacles Easier to specify Most common NEMA

receptacles are included

◗Quiet operation Allows placement in "library Small fan only runs while in

type" environments battery mode

◗Standard HID Provides the latest and fastest Other communications optional

communications communications possible

◗Network-based power Multiple server shutdown and

management software supervision

◗Web management New standard for web Easier to use than HTML and

via XML management provides additional features

◗Extended distribution Provides additional Optional

options receptacles for critical loads Call factory for availability

2B. Esprit Product Range

Model Model Model Model Model Model

1.4 3.1 4.5 6 9 13.5

The maintenance bypass assembly and rack kits are optional.

Overloadprotection

VacOut/Us/Salida Vac Out/Us/Salida VacOut/Us/Salida

AØ (BLK)

BØ (RED)

CØ (BLU)

N (WHT)

G (GRN)

VA\ac In/Ue/Entrada

CAUTION:Highvoltage present. Risk of electric shock.Do not remove

cover.No user serviceable parts inside. Referto qualified ser vice personnel.

ATTENTION:Présencede tension dangeruse.Risque de choc electrique.

Nepasenlever le capot. Absence de piécede recharge à l'intérievr de l'appareil.

Dépannageparpersonnel qualifié uniquement.

Testedtocomply with Class A limits per part 15 of FCC rules.

SeeInstructionmanual if interference to radio reception is suspected.

Intendedforuse in a controlled environment.

Utilizationenatmosphere controlee.

Utilizaciónpreuistaen un ambiento controlado.

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2—2

2C. UPS Model and Battery Identification

(US and Canadian Models)

UPS and Battery

Model Description Part Number UPC

1.4 1.4 kVAmodular unit,1 phase (uses 1 battery) ESP014 635760894141

3.1 3 kVAmodular unit,1 phase (uses 1 battery) ESP031 635760894318

4.5 4.5 kVAmodular unit, 1 phase (uses 1 battery) ESP045 635760894455

6 6 kVAmodular unit, 2 phase (uses 2 batteries) ESP060 635760894608

9 8.5 kVAmodular unit, 2 phase (uses 2 batteries) ESP090 635760894905

13.5 13.5 kVAmodular unit, 3 & 1 phase (uses 3 batteries, 1 PLA)

battery (all models) ESP000 635760894004

Hardware Accessories

3.1 3 kVAmaintenance bypass ESP032 635760894325

4.5 4.5 kVAmaintenance bypass ESP046 635760894462

6 6 kVAmaintenance bypass ESP061 635760894615

9 8.5 kVAmaintenance bypass ESP091 635760894912

rack kit (all models above) ESP103 635760894035

Input PLA- Input power distribution for Model 13.5 ESP106 635760894066

AS/400 cable Call factory

2D. Esprit Rear Views

Figure 2a. Rear View of Model 1.4 With Optional Maintenance Bypass Assembly

CAUTION:Highvoltage present. Risk of electric shock. Do not remove

cover. No user serviceable parts inside. Refer to qualified service personnel.

ATTENTION: Présence de tension dangeruse. Risque de choc electrique.

Ne pas enlever le capot.Absence de piécede recharge à l'intérievr de l'appareil.

Dépannage par personnel qualifié uniquement.

Vac In/Ue/Entrada

Vdc/In/Ue/Entrada

Intended for

computer

loads only

Do not disconnect

under load

15A/125Vac 15A/125Vac

Overload protection, push to reset

COM1

USB

SW4

Vac Out/Us/Salida

In/Ue

Elng/Entrada

Out/Us

Ausg/Salida Vac

In/Ue

Elng/Entrada

Do not disconnect

under load

1660 Scenic Ave.

Costa Mesa, CA 92626

WWW.MGEUPS,COM

TEL: (714) 557-1636

MODEL NO.

ESP000

Product is intended for use with ESPxxx

series inverter module only.

See manual for installation instructions.

For recycling info call MGE at 1(800)543-2378.

Designed in USA

Made in Mexico

INPUT

FREQUENCY:

50/60 Hz

POWER:

120W/170VA

VOLTAGE:

100-127VAC,

CAUTION:Batteriesinside. Risk of electric shock even when

input power is removed. Do not remove cover. No user serviceable

parts inside. Refer to qualified service personnel.

ATTENTION: Contientbatteries. Risque de choc

électrique même après disparition tension d éntrée.

Ne pas enlever le capot. Absence de piécede recharge à l'intérievr

de l'appareil. Appeler personnel de maintenance qualifié.

VORSICHT: EnthältBattererien. Gefahreines Stromschlags,

selbst wenn Netzstrom ausgeschaltetist. Abdeckung nicht

abnehmen. Bitte an qualifiziertes Wartungspersonal wenden.

PRECAUTION: Baterias aduentro.Riesgo de

choque eléctrico aún cuando la potencia de entrada no esté

presente. No remueva la cubierta.

Refiérase a personal de servicio calificado.

Intended for use in a controlled environment.

Utilization en atmosphere controlee.

Fuer den Gebrauch in kontrollierter Umbebung!

Utilización preuista en un ambiento controlado.

144Vdc

Amp hr: 7

Continuous amps: 37.5

C US

LISTED

UPS Electronics

To Utility Power

Battery

To Utility

Power

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