MICROMATIC GROWLER FILLER Kurzanleitung

INSTALLATION, USE & MAINTENANCE GUIDE

GROWLER

FILLER

VERSION 1.0

SAFETY

FIRST!

READ INSTRUCTIONS

COMPLETELY

Before getting started

please read this user

manual and at all times

follow the important

safety instructions.

GF-14515-G2

TABLE OF

CONTENTS

1 GENERAL INFORMATION........................................................................................................ 4-5

1.1 TERMS USED...................................................................................................................... 4

1.2 LIMITATION OF LIABILITY ............................................................................................... 4

1.3 COPYRIGHT PROTECTION............................................................................................... 4

1.4 CUSTOMER SERVICE........................................................................................................ 4

1.5 GUARANTEE CONDITIONS .............................................................................................. 5

2. BASIC SAFETY ........................................................................................................................ 6-7

2.1 INTENDED USE ................................................................................................................. 6

2.1.1 GROWLER ........................................................................................................................ 6

2.1.2 PRODUCT......................................................................................................................... 6

2.1.3 MISAPPLICATION .......................................................................................................... 6

2.1.4 SPACE REQUIREMENTS................................................................................................ 7

2.1.5 WORKING ENVIRONMENT............................................................................................ 7

2.2 CHANGES AND CONVERSIONS ...................................................................................... 7

2.3 SAFETY DEVICES .............................................................................................................. 7

3. TRANSPORT AND INSTALLATION........................................................................................... 8

4. STRUCTURE AND FUNCTION.............................................................................................. 8-11

4.1 INLET................................................................................................................................... 8

4.2 PROTECTIVE COVER......................................................................................................... 9

4.3 CYLINDER PLATFORM...................................................................................................... 9

4.4 CONTROL PANEL .............................................................................................................. 9

4.5 HOSE CONNECTIONS..................................................................................................... 10

5. TECHNICAL SPECIFICATIONS ............................................................................................... 11

6. CONTROL PANEL PRESETS.................................................................................................... 12

6.1 FILLING PROCESS........................................................................................................... 12

6.2 OPERATING STATUS....................................................................................................... 12

7. CONTROLS AND INDICATORS ..........................................................................................13-15

7.1 FILLING NOZZLE ............................................................................................................. 13

7.2 PROTECTIVE COVER....................................................................................................... 13

7.3 MAIN SWITCH.................................................................................................................. 13

|2 GROWLER FILLER, USE & MAINTENANCE GUIDE

7.4 CONTROL PANEL ............................................................................................................ 14

7.4.1 "STANDBY" SCREEN..................................................................................................... 14

7.4.2 "PRODUCTS" SCREEN.................................................................................................. 14

7.4.3 "GROWLER" SCREEN.................................................................................................... 15

7.4.4 "FILLING" SCREEN........................................................................................................ 15

7.4.5 "CLEANING" SCREEN................................................................................................... 15

7.4.6 "CLEANING" SCREEN................................................................................................... 15

8. INSTALLATION AND FIRST CLEANING................................................................................. 16

8.1 SWITCHING "ON" THE DEVICE ...................................................................................... 16

8.2 BASIC CLEANING ............................................................................................................ 16

9. FILLING A GROWLER ..........................................................................................................16-17

9.1 INSERTING/FILLING/REMOVING THE GROWLER...................................................... 16

9.2 PAUSING OR ABORTING THE FILLING PROCESS ...................................................... 17

10. CLEANING AND MAINTENANCE ....................................................................................17-19

10.1 GROWLER DEDICATED FOR CLEANING..................................................................... 18

10.2 CLEANING .................................................................................................................18-19

11. CONFIGURATION ..............................................................................................................20-27

11.1 REPORTING BUTTON.................................................................................................... 20

11.2 EVENT MEMORY BUTTON ........................................................................................... 20

11.3 SETTINGS BUTTON ...................................................................................................... 21

11.3.1 GENERAL BUTTON .................................................................................................... 21

11.3.2 WORKFLOW BUTTON ................................................................................................ 22

11.3.3 PRODUCTS BUTTON.................................................................................................. 22

11.3.4 DISPLAY BUTTON ...................................................................................................... 22

11.3.5 OPERATION BUTTON ................................................................................................ 23

11.3.6 CLEANING BUTTON................................................................................................... 23

11.3.7 BOTTLES BUTTON..................................................................................................... 24

11.3.8 TEXTS BUTTON .......................................................................................................... 24

12. PROGRAMMING DIFFERENT SIZE GROWLERS............................................................25-27

13. TROUBLESHOOTING ............................................................................................................. 28

14. WARRANTY ............................................................................................................................. 29

| 3MICROMATIC.COM SUPPORT (866) 327-4159

The contents of these operating instructions enable safe and proper handling of the Growler

Filler. Read the operating instructions completely before operating the lling machine. And

always keep the operating instructions within easy reach of the Growler Filler. The illustrations

in this manual may be different from the actual device.

1.1 TERMS USED

1.2 LIMITATION OF LIABILITY

The manufacturer accepts no liability for:

• Damage caused by incorrect operation

• Inappropriate use

• Inadequate maintenance or cleaning

• Failure to observe the technical documentation

• Technical modications by the user

• Use of non-approved spare parts

1.3 INTELLECTUAL PROPERTY AND COPYRIGHT PROTECTION

uses of the texts, graphics or other representations without the consent of the manufacturer.

Contact Information:

Micro Matic USA, Inc.

2364 Simon Court

Brooksville, FL 34604

1.4 CUSTOMER SERVICE

Micro Matic USA, Inc.

2386 Simon Court

Brooksville, FL 34604

(866) 327-4159

DANGER

Causes serious injury or

death if not observed.

WARNING

Can result in serious injury

or death if not observed.

ATTENTION

May cause minor or

moderate injury.

NOTICE

Useful information or

general information.

GENERAL

INFORMATION

|4 GROWLER FILLER, USE & MAINTENANCE GUIDE

1.5 GUARANTEE CONDITIONS

The operator is obliged to:

• Meet local laws and regulations for the bottling of beverages

• Perform regular maintenance

• Perform regular rinsing and cleaning operations

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2.1 INTENDED USE

The lling device is used for lling containers, hereinafter referred to as "growlers". Beverages

hereinafter referred to as "product". The operational safety of the lling device is only ensured

when used as intended. The use is only considered as intended if:

• The limits of applicability are observed.

• Carry out cleaning and maintenance according to the operating instructions.

• Cleaning and maintenance intervals according to the operating instructions and upon

request of the lling device.

The lling device is intended only for the processing of low-risk foodstuffs. Installation of the

growler ller is after prior installation by professionals for commercial use.

NOTE: When using the machine, be sure to use adequate hygiene before, during and after the

operation. Perform the cleaning and disinfection as described in chapter 10.

2.1.1 GROWLER

A growler is used for transporting or storing beverages. Suitable container, which corresponds

to the limits of applicability. These include:

• Drink Growlers

• Carafes

NOTE: Do not use any other vessels or growlers than those in these operating instructions.

NOTE: Before using the growlers, be sure that they are not cracked, chipped, etc.

NOTE: Danger of damage to the seal of the inlet by the use of growlers with low wall thickness

or sharp-edged growler opening. Leaks, deformation, and breakage of the growler can result.

• Only use growlers with a thick wall thickness.

• Make sure that the growler opening is completely on the lling seal.

• Visual inspection with the protective cover closed.

2.1.2 PRODUCT

The lling device is operated with beer. As soon as the product supply is empty, no liquid may

ow through the hose line. The system used must be checked by a qualied installer for leaks.

NOTE: The lling device may only be used with the instructions given in the operating instructions.

2.1.3 MISAPPLICATION

The lling device is intended for commercial and not for industrial use! No growlers or

beverages other than those described in the operating instructions may be used with the

lling device. The bottom and opening of the growler must be perpendicular to their vertical

axis. The Filler is not intended for use in conjunction with any high-risk foods. The use of

damaged, cracked or thin-walled growlers or growlers with a sharp-edged opening is not

permissible. The use of corrosive, oily, strongly acidic, caustic or other aggressive substances

(non-food) is prohibited. Filling other liquid foods other than those described in the operating

instructions is not permitted. Filling of gaseous substances (other than CO2) is prohibited.

2BASIC

SAFETY

|6 GROWLER FILLER, USE & MAINTENANCE GUIDE

2.1.4 SPACE REQUIREMENTS

Make sure that:

• There is enough room to open the protective cover.

• There is enough room at the rear so that the hose lines can be connected.

2.1.5 WORKING ENVIRONMENT

The work environment of the unit must meet the required country and product-specic

requirements. Install the device so the protective cover can be opened easily and the hoses

are not kinking. The lling device is intended exclusively for use in well ventilated interior

spaces. The room temperature must be between 32 and 90˚F.

NOTE: Regularly clean the device according to the instructions in this manual to avoid

hygienic deciencies. Be careful when using the unit and the following hygiene requirements:

• Regularly clean the Growler lling nozzle and keg coupler. Make sure that the device is free

of product residues, mold, and bacteria.

• Use only clean growlers with the device.

2.2 CHANGES AND CONVERSIONS

Alterations and conversions of the lling device, which are not found in the instructions are

expressly prohibited. In the case of unauthorized changes, without explicit permission from

the manufacturer, will void any warranty claim.

2.3 SAFETY DEVICES

Protective Cover

The lling region of the lling device is provided with a protective cover. The protective cover

is equipped with two independent Reed Contacts, through which the lling device recognizes

when the protective cover is closed. Filling, cleaning, and ushing are only available when the

protective cover is closed.

WARNING

Risk of dangerous accumulations of carbon dioxide (CO2) in conned spaces or containers.

Carbon dioxide can be toxic at elevated concentrations.

• Ensure that the device is installed only by qualied personnel.

• Ensure adequate ventilation of the rooms in which the unit is installed and operated.

• Ventilate cabinets or areas below the unit. CO2 will collect at the lowest point rst.

DIMENSIONS MEASUREMENT (CM/INCHES)

Height 63 cm / 24.8"

Width 21 cm / 8.25"

Depth 40 cm / 15.74"

GROWLER MEASUREMENT (CM/INCHES)

Growler Diameter <12cm / 4.75"

Height 25 to 33cm / 9.84 to 12.99"

| 7MICROMATIC.COM SUPPORT (866) 327-4159

The lling unit is delivered in a cardboard box or air-packed in foam. It is recommended to

use the packaging of the ller for later transport and storage. Do not operate the unit if it is

damaged. Immediately contact Customer Service.

ITEM DESCRIPTION

1Main switch

2Protective cover

3Filling nozzle

4Growler platform

5Control panel

ITEM DESCRIPTION

6Growler seal

7LED lighting

8Product outlet

9Drain opening

4.1 INLET

Functionality

The spring-loaded lling nozzle activates a micro switch when a growler is inserted between

inlet and cylinder, and thus allows lling, cleaning, and ushing. The seal prevents the escape

of gas or liquid from the growler. The LED lighting serves as a light source and shows by

colored lighting. Operation status of the lling device is indicated by the LED lighting.

3TRANSPORT

AND INSTALLATION

4STRUCTURE

AND FUNCTION

|8 GROWLER FILLER, USE & MAINTENANCE GUIDE

4.2 PROTECTIVE COVER

The transparent protective cover prevents access to the growler during the lling,

cleaning or ushing, and is designed to protect the user.

Construction

Operation of Cover

The protective cover can be pivoted upwards until it stops. Once the lid is open, a

growler can be placed inside. During the lling process, the protective cover must be

closed. The device recognizes that the cover is closed.

ITEM DESCRIPTION

1Protective cover

2Independent reed (magnetic) contacts (right / left)

4.3 CYLINDER PLATFORM

The growler platform serves as a base for a growler or an adapter.

Construction

Functionality

A pneumatic cylinder under the growler rack lifts the growler or the cleaning adapter,

and clamps it between the growler platform and the lling nozzle.

ITEM DESCRIPTION

3Platform

4.4 CONTROL PANEL

The control panel is a color touch screen display. It displays the operating status of

the unit and allows for input during operation.

Construction

Functionality

On the control panel, you are able to access the lling, rinsing or cleaning features.

The control panel displays process steps, error messages, and settings.

ITEM DESCRIPTION

4Touchscreen

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4.5 HOSE CONNECTIONS

The hose connections are used to connect the tubes to the lling unit.

Functionality

The supply lines for the product, water and gas are connected to the lling

device. The drainage line is used for the removal of excess growler contents, or

it can be used to drain cleaning uid when used with a quick release. Optionally,

compressed air can be used for the lift cylinder.

Pressure to the Kegs (Beers)

Typically, 12-15 PSI

CO2Growler Purge Pressure

1 PSI higher than the beer

pressure (15-17 PSI)

Pneumatic Pressure (Platform Lift)

25-30 PSI Typically

Primary Pressure

40-50 PSI Typically

Tube Color Reference

Beer 1 = Red

Beer 2 = Green

Beer 3 = Orange

Beer 4 = Brown

CO2 Purge = Yellow

CO2 Cylinder = White

Drain = Black

Drain = Double Black

Water = Blue

942B

Primary Regulator

8033

Secondary

Regulators

7485BS

Keg Couplers

Attach to CO2 Cylinder

1750352C

Water Regulator

(Included with Growler Filler)

751-019

Gas Distributor

GF-14515-G2

Growler Filler

(Back Cover Removed)

|10 GROWLER FILLER INSTALLATION, USE & MAINTENANCE GUIDE

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