Minuteman E Ride 21 Betriebsanleitung
USER AND MAINTENANCE MANUAL
E Ride 21
Minuteman International
14N845 U.S. Route 20,
Pingree Grove, IL 60140 USA
Phone: (800) 323-9420
Email: [email protected]
Website: www.minutemanintl.com
Warning:
read the instructions
before using the
machine
Original instructions
I
TABLE OF CONTENTS
CHAPTER 1 INTRODUCTION 1-1
1.1 PURPOSE AND CONTENT OF THE MANUAL 1-1
1.2 TARGET 1-1
1.3 HOW TO KEEP THIS MANUAL 1-1
1.4 IDENTIFICATION DATA 1-2
1.5 OTHER REFERENCE MANUALS 1-2
1.6 SPARE PARTS AND MAINTENANCE 1-2
1.7 MODIFICATIONS AND IMPROVEMENTS 1-2
CHAPTER 2 SAFETY - ACCIDENT PREVENTION 2-1
2.1 SYMBOLS 2-1
2.2 GENERAL INSTRUCTIONS 2-1
2.3 UNPACKING 2-4
CHAPTER 3 MACHINE DESCRIPTION 3-1
3.1 SCRUBBER-DRYER OPERATION 3-1
3.2 AGREEMENTS 3-1
3.3 DESCRIPTION 3-2
3.4 TECHNICAL CHARACTERISTICS 3-7
3.5 ELECTRICAL DIAGRAM 3-9
3.6 ELECTRICAL PROTECTIONS 3-9
3.7 WASH-AND-DRY MACHINE EQUIPMENT 3-9
3.8 OPTIONAL ACCESSORIES 3-9
CHAPTER 4 USE 4-1
4.1 BATTERIES CONTROL / INSTALLATION ON A NEW
WASH-AND-DRY MACHINE 4-1
4.2 BEFORE STARTING THE WASH-AND-DRY MACHINE 4-2
4.3 START UP AND STOPPING OF MACHINE 4-4
4.4 WASH-AND-DRY MACHINE IN OPERATION 4-6
II
4.5 AFTER MACHINE USE 4-6
4.6 EMPTYING THE TANKS 4-6
4.7 WASH-AND-DRY MACHINE PUSH/DRAWING MOVEMENT 4-8
4.8 LONG INACTIVITY OF THE WASH-AND-DRY MACHINE 4-8
4.9 FIRST PERIOD OF USE 4-8
CHAPTER 5 MAINTENANCE 5-1
5.1 SCHEDULED MAINTENANCE TABLE 5-1
5.2 SQUEEGEE CLEANING 5-2
5.3 CHECKING/SUBSTITUTION OF THE SQUEEGEE RUBBERS 5-3
5.4 HEIGHT ADJUSTMENT OF SQUEEGEE 5-4
5.5 BRUSH CLEANING 5-4
5.6 CYLINDRICAL BRUSH CLEANING 5-5
5.7 CLEANING THE DETERGENT SOLUTION (OR WATER
FOR WASHING) FILTER 5-6
5.8 CLEANING THE NOZZLE AND FILTER DETERGENT SOLUTION
SUPPLY TO THE DISC BRUSH 5-8
5.9 CLEANING THE NOZZLE AND FILTER DETERGENT SOLUTION
SUPPLY TO THE CYLINDRICAL BRUSHES 5-9
5.10 CLEANING THE DETERGENT FEEDING SYSTEM (OPTIONAL) 5-9
5.11 BATTERY CHARGE 5-10
5.12 CHECKING/REPLACING THE FUSES 5-14
5.13 ASSEMBLY-DISASSEMBLY OF THE SUEEGEE 5-14
5.14 ASSEMBLY-DISASSEMBLY OF THE DISC BRUSH 5-16
5.15 CYLINDRICAL BRUSHES ASSEMBLY-DISASSEMBLY 5-17
CHAPTER 6 SAFETY FUNCTIONS 6-1
6.1 EMERGENCY STOP BUTTON 6-1
6.2 MICROSWITCH OF DRIVER’S SEAT 6-1
CHAPTER 7 TROUBLESHOOTING 7-1
CHAPTER 8 SCRAPPING 8-1
1-1
CHAPTER 1
INTRODUCTION
1.1 PURPOSE AND CONTENT OF THE
MANUAL
The purpose of this manual is to provide the User with all
necessary information to use the machine properly in a
safe and autonomous way. It contains information about
technical characteristics, operation, machine inactivity,
maintenance, spare parts and safety conditions.
Before carrying out any procedure on the machine, the
Operators and Technicians in charge of the maintenance
must read this manual carefully. Contact Minuteman in
case of doubts regarding the interpretation of the
instructions and for any further information.
1.2 TARGET
This manual is intended for the Operator and the
Technicians qualified for the machine maintenance. The
operators must not carry out operations assigned to
qualified technicians. Minuteman declines liability for
any damage arising from notobserving this prohibition.
1.3 HOW TO KEEP THIS MANUAL
The User and Maintenance Manual must be kept near the
machine, inside an adequate case, far from liquids and
other substances that can cause damage to it.
1-2
1.4 IDENTIFICATION DATA
The Machine Model and Serial Number are marked on the
plate on the frame (battery side) and can be read from
the outside (1,Figure 1-1).
This information is useful when requiring machine
replacement parts. Use the following table to write down
the machine identification data for any further
reference.
1.5 OTHER REFERENCE MANUALS
Moreover, the following manuals are available:
– Service Manual (that can be consulted at any
Minuteman Service Center)
– Spare Part List, supplied with the machine
1.6 SPARE PARTS AND MAINTENANCE
All necessary use, maintenance and repair procedures
must be carried out by qualified personnel or by
Minuteman SERVICE. Only original spare parts and
accessories must be used.
Call Minuteman for service or to order spare parts and
accessories, specifying the machine Model and Serial
Number.
1.7 MODIFICATIONS AND
IMPROVEMENTS
Minuteman constantly improves its products and reserves
the right to make changes and improvements at its
discretion without being obliged to apply such benefits to
the machines previously sold.
Any modifications and/or accessory addition must
be approved and performed by Minuteman.
Figure 1-1
MACHINE model:
MACHINE serial number:
1
2-1
CHAPTER 2
SAFETY - ACCIDENT PREVENTION
The following symbols indicate potentially dangerous
situations. Always read carefully this information and take
the necessary precautions to protect people and objects.
Cooperation between the Operator and the machine is
critical. No accident prevention program is effective
without the total cooperation of the person responsible for
the machine operation. Most of the accidents that may
occur in a factory, while working or transferring, are
caused by the failure to comply with the simplest prudence
rules. A careful and prudent user is the best guarantee
against accidents and is the prerequisite to carry out the
prevention program.
2.1 SYMBOLS
2.2 GENERAL INSTRUCTIONS
Specific warnings and cautions to inform about potential
damages to people and machine are shown below.
DANGER!
Indicates a dangerous situation (risk of
death) for the User.
WARNING!
Indicates the risk for people of being injured
and for objects of being damaged.
CAUTION!
Indicates a caution or a remark related to
important or useful functions. Take care of
the paragraphs marked by this symbol.
READING
Consult the instruction booklet before
performing a determined operation.
DANGER!
– Disconnect the battery by means of the
appropriate connector before carrying out
any maintenance or repair operation.
– This machine must be used by qualified and
authorized personnel only. Children or
infirm people cannot use this machine.
– Keep the battery far from sparks, flames
and incandescent material. During the
normal operation explosive gases are
delivered.
– Do not wear jewelry when working near
electrical components.
– Do not work under the lifted machine if it is
not securely fixed.
– Do not operate the machine near
dangerous, inflammable and/or explosive
powders, liquids or vapours.
– Battery charging produces explosive
hydrogen gas. Keep the tank assembly
open during battery charging and perform
the operation only in well-ventilated areas
and far from open flames.
2-2
WARNING!
– Do not use the machine for purposes other
than those listed in this manual. Use only
accessories recommended by the
manufacturer Minuteman.
–While using this machine take care not to
cause injury or harm to yourself or others.
– Do not let the machine be used as a toy. Pay
special attention when used near children.
– Always protect the machine against the
sun, rain and bad weather, both under
operation and in inactivity condition.
– Do not use the machine as a transport
vehicle.
– Do not leave the machine unattended
without being sure that the machine cannot
move independently.
– Do not leave the machine unattended
without removing the key from its housing.
– Do not use the machine in very dusty areas.
– Do not use the machine on surfaces with a
gradient greater than 6%.
– Do not bump into shelves or scaffoldings, in
particular where there is a risk of falling
objects.
– Do not letany objectsobstruct the
air pathways. Do not use the machine if the
pathways are blocked; always keep the air
pathways free from dust, debris, and other
materials which could reduce the air flow.
– To avoid the risk of electric shock, do not
expose the machine to rain. Store the
machine indoors.
– Do not remove or modify the plates affixed
on the machine.
– The machine working temperature must be
within 0°C - +40°C.
– Storage temperature must be within 0°C -
+40°C.
– Humidity range should be within 30% and
95%.
– In case of machine malfunctions, review
Chapter 5 (Maintenance) and 7 (Trouble-
shooting).Otherwise, request
assistancefroman authorizedMinuteman
service Dealer.
– Carefully read all maintenance/repair
instructions before carrying out any
maintenance/repair procedure.
– Do not tamper with the machine safety
guards; For your safety, only follow the
recommended maintenance instructions.
– Do not wash the machine with pressurized
water, or with corrosive substances.
– Before using the battery charger, be sure
that frequency and voltage values indicated
in the specific Manual correspond to the
system values.
– Do not recharge the batteries if the power
cord or plug is damaged.
– Do not smoke during battery charging.
– To reduce the risk of fire, electric shock or
injury, do not leave the machine charging for
for long periods of time. Unplug when connected e
machine from the wall outlet when not in
use and before maintenance.
2-3
– Do not use the battery charger cable for
hauling or transporting the machine. Do not
let the power cord being crushed by a door,
pull it over surfaces or sharp corners. Do
not run with the machine over the power
cord. Keep the cord away from hot
surfaces.
– If the machine is not working properly,
damaged, left outdoors or dropped into the
water, ask for the intervention of a service
center Minuteman.
– Take all necessary precautions to prevent
hair, jewels and loose dresses from being
caught by the machine moving and suction
parts.
– If parts must be replaced, require
ORIGINAL spare parts from a Dealer or
Authorized Retailer.
– To ensure the machine proper operation
and safety conditions, the authorized
personnel or the Service Center must carry
out the Scheduled Maintenance detailed in
the related chapter of this Manual.
– If the machine is used according to the
instructions, the vibrations do not cause
dangerous situations. The machine
vibration level is under 2.5 m/s2.
– This machine cannot be used on roads or
public streets.
– Payattention tothe machinetransferswhen
temperature is under freezing point. The
water in the recovery tank or in the pipes
could freeze and damage the machine.
– Use the brushes and the disks supplied with
the machine and those specified in the
Instruction Manuals. Using other brushes or
disks could reduce safety.
– If lead-acid batteries (WET) are installed in
the machine, do not tilt the machine over 30
° to the horizontal plane, to avoid the highly
corrosive liquid escapes from the battery.
When you need to tilt the machine for
maintenance, remove the battery
beforehand.
– The machine must be not abandoned, at
the end of its useful life, because of the
presence of toxic-harmful materials (battery
acid, oil, etc.), which are subject to
standards that require disposal in special
centers (see chapter "Scrapping").
2-4
2.3 UNPACKING
To unpack the Machine carefully follow the instructions on
the packing.
When the machine is delivered, checkthat thepacking and
the machine were not damaged during transportation. If
the damage is evident, keep the packing and have it
checked by the Parcel Service that delivered it. Call the
Parcel Service immediately to fill in a request for a
compensation for damages.
Please check that the following items have been supplied
with the machine:
1. Technical documents:
– Scrubber-dryer Use and Maintenance Manual
– Spare Part List
2. ........
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