Minuteman E Ride 21 Betriebsanleitung

USER AND MAINTENANCE MANUAL

E Ride 21

Minuteman International

14N845 U.S. Route 20,

Pingree Grove, IL 60140 USA

Phone: (800) 323-9420

Email: [email protected]

Website: www.minutemanintl.com

Warning:

read the instructions

before using the

machine

Original instructions

TABLE OF CONTENTS

CHAPTER 1 INTRODUCTION 1-1

1.1 PURPOSE AND CONTENT OF THE MANUAL 1-1

1.2 TARGET 1-1

1.3 HOW TO KEEP THIS MANUAL 1-1

1.4 IDENTIFICATION DATA 1-2

1.5 OTHER REFERENCE MANUALS 1-2

1.6 SPARE PARTS AND MAINTENANCE 1-2

1.7 MODIFICATIONS AND IMPROVEMENTS 1-2

CHAPTER 2 SAFETY - ACCIDENT PREVENTION 2-1

2.1 SYMBOLS 2-1

2.2 GENERAL INSTRUCTIONS 2-1

2.3 UNPACKING 2-4

CHAPTER 3 MACHINE DESCRIPTION 3-1

3.1 SCRUBBER-DRYER OPERATION 3-1

3.2 AGREEMENTS 3-1

3.3 DESCRIPTION 3-2

3.4 TECHNICAL CHARACTERISTICS 3-7

3.5 ELECTRICAL DIAGRAM 3-9

3.6 ELECTRICAL PROTECTIONS 3-9

3.7 WASH-AND-DRY MACHINE EQUIPMENT 3-9

3.8 OPTIONAL ACCESSORIES 3-9

CHAPTER 4 USE 4-1

4.1 BATTERIES CONTROL / INSTALLATION ON A NEW

WASH-AND-DRY MACHINE 4-1

4.2 BEFORE STARTING THE WASH-AND-DRY MACHINE 4-2

4.3 START UP AND STOPPING OF MACHINE 4-4

4.4 WASH-AND-DRY MACHINE IN OPERATION 4-6

4.5 AFTER MACHINE USE 4-6

4.6 EMPTYING THE TANKS 4-6

4.7 WASH-AND-DRY MACHINE PUSH/DRAWING MOVEMENT 4-8

4.8 LONG INACTIVITY OF THE WASH-AND-DRY MACHINE 4-8

4.9 FIRST PERIOD OF USE 4-8

CHAPTER 5 MAINTENANCE 5-1

5.1 SCHEDULED MAINTENANCE TABLE 5-1

5.2 SQUEEGEE CLEANING 5-2

5.3 CHECKING/SUBSTITUTION OF THE SQUEEGEE RUBBERS 5-3

5.4 HEIGHT ADJUSTMENT OF SQUEEGEE 5-4

5.5 BRUSH CLEANING 5-4

5.6 CYLINDRICAL BRUSH CLEANING 5-5

5.7 CLEANING THE DETERGENT SOLUTION (OR WATER

FOR WASHING) FILTER 5-6

5.8 CLEANING THE NOZZLE AND FILTER DETERGENT SOLUTION

SUPPLY TO THE DISC BRUSH 5-8

5.9 CLEANING THE NOZZLE AND FILTER DETERGENT SOLUTION

SUPPLY TO THE CYLINDRICAL BRUSHES 5-9

5.10 CLEANING THE DETERGENT FEEDING SYSTEM (OPTIONAL) 5-9

5.11 BATTERY CHARGE 5-10

5.12 CHECKING/REPLACING THE FUSES 5-14

5.13 ASSEMBLY-DISASSEMBLY OF THE SUEEGEE 5-14

5.14 ASSEMBLY-DISASSEMBLY OF THE DISC BRUSH 5-16

5.15 CYLINDRICAL BRUSHES ASSEMBLY-DISASSEMBLY 5-17

CHAPTER 6 SAFETY FUNCTIONS 6-1

6.1 EMERGENCY STOP BUTTON 6-1

6.2 MICROSWITCH OF DRIVER’S SEAT 6-1

CHAPTER 7 TROUBLESHOOTING 7-1

CHAPTER 8 SCRAPPING 8-1

1-1

CHAPTER 1

INTRODUCTION

1.1 PURPOSE AND CONTENT OF THE

MANUAL

The purpose of this manual is to provide the User with all

necessary information to use the machine properly in a

safe and autonomous way. It contains information about

technical characteristics, operation, machine inactivity,

maintenance, spare parts and safety conditions.

Before carrying out any procedure on the machine, the

Operators and Technicians in charge of the maintenance

must read this manual carefully. Contact Minuteman in

case of doubts regarding the interpretation of the

instructions and for any further information.

1.2 TARGET

This manual is intended for the Operator and the

Technicians qualified for the machine maintenance. The

operators must not carry out operations assigned to

qualified technicians. Minuteman declines liability for

any damage arising from notobserving this prohibition.

1.3 HOW TO KEEP THIS MANUAL

The User and Maintenance Manual must be kept near the

machine, inside an adequate case, far from liquids and

other substances that can cause damage to it.

1-2

1.4 IDENTIFICATION DATA

The Machine Model and Serial Number are marked on the

plate on the frame (battery side) and can be read from

the outside (1,Figure 1-1).

This information is useful when requiring machine

replacement parts. Use the following table to write down

the machine identification data for any further

reference.

1.5 OTHER REFERENCE MANUALS

Moreover, the following manuals are available:

– Service Manual (that can be consulted at any

Minuteman Service Center)

– Spare Part List, supplied with the machine

1.6 SPARE PARTS AND MAINTENANCE

All necessary use, maintenance and repair procedures

must be carried out by qualified personnel or by

Minuteman SERVICE. Only original spare parts and

accessories must be used.

Call Minuteman for service or to order spare parts and

accessories, specifying the machine Model and Serial

Number.

1.7 MODIFICATIONS AND

IMPROVEMENTS

Minuteman constantly improves its products and reserves

the right to make changes and improvements at its

discretion without being obliged to apply such benefits to

the machines previously sold.

Any modifications and/or accessory addition must

be approved and performed by Minuteman.

Figure 1-1

MACHINE model:

MACHINE serial number:

2-1

CHAPTER 2

SAFETY - ACCIDENT PREVENTION

The following symbols indicate potentially dangerous

situations. Always read carefully this information and take

the necessary precautions to protect people and objects.

Cooperation between the Operator and the machine is

critical. No accident prevention program is effective

without the total cooperation of the person responsible for

the machine operation. Most of the accidents that may

occur in a factory, while working or transferring, are

caused by the failure to comply with the simplest prudence

rules. A careful and prudent user is the best guarantee

against accidents and is the prerequisite to carry out the

prevention program.

2.1 SYMBOLS

2.2 GENERAL INSTRUCTIONS

Specific warnings and cautions to inform about potential

damages to people and machine are shown below.

DANGER!

Indicates a dangerous situation (risk of

death) for the User.

WARNING!

Indicates the risk for people of being injured

and for objects of being damaged.

CAUTION!

Indicates a caution or a remark related to

important or useful functions. Take care of

the paragraphs marked by this symbol.

READING

Consult the instruction booklet before

performing a determined operation.

DANGER!

– Disconnect the battery by means of the

appropriate connector before carrying out

any maintenance or repair operation.

– This machine must be used by qualified and

authorized personnel only. Children or

infirm people cannot use this machine.

– Keep the battery far from sparks, flames

and incandescent material. During the

normal operation explosive gases are

delivered.

– Do not wear jewelry when working near

electrical components.

– Do not work under the lifted machine if it is

not securely fixed.

– Do not operate the machine near

dangerous, inflammable and/or explosive

powders, liquids or vapours.

– Battery charging produces explosive

hydrogen gas. Keep the tank assembly

open during battery charging and perform

the operation only in well-ventilated areas

and far from open flames.

2-2

WARNING!

– Do not use the machine for purposes other

than those listed in this manual. Use only

accessories recommended by the

manufacturer Minuteman.

–While using this machine take care not to

cause injury or harm to yourself or others.

– Do not let the machine be used as a toy. Pay

special attention when used near children.

– Always protect the machine against the

sun, rain and bad weather, both under

operation and in inactivity condition.

– Do not use the machine as a transport

vehicle.

– Do not leave the machine unattended

without being sure that the machine cannot

move independently.

– Do not leave the machine unattended

without removing the key from its housing.

– Do not use the machine in very dusty areas.

– Do not use the machine on surfaces with a

gradient greater than 6%.

– Do not bump into shelves or scaffoldings, in

particular where there is a risk of falling

objects.

– Do not letany objectsobstruct the

air pathways. Do not use the machine if the

pathways are blocked; always keep the air

pathways free from dust, debris, and other

materials which could reduce the air flow.

– To avoid the risk of electric shock, do not

expose the machine to rain. Store the

machine indoors.

– Do not remove or modify the plates affixed

on the machine.

– The machine working temperature must be

within 0°C - +40°C.

– Storage temperature must be within 0°C -

+40°C.

– Humidity range should be within 30% and

95%.

– In case of machine malfunctions, review

Chapter 5 (Maintenance) and 7 (Trouble-

shooting).Otherwise, request

assistancefroman authorizedMinuteman

service Dealer.

– Carefully read all maintenance/repair

instructions before carrying out any

maintenance/repair procedure.

– Do not tamper with the machine safety

guards; For your safety, only follow the

recommended maintenance instructions.

– Do not wash the machine with pressurized

water, or with corrosive substances.

– Before using the battery charger, be sure

that frequency and voltage values indicated

in the specific Manual correspond to the

system values.

– Do not recharge the batteries if the power

cord or plug is damaged.

– Do not smoke during battery charging.

– To reduce the risk of fire, electric shock or

injury, do not leave the machine charging for

for long periods of time. Unplug when connected e

machine from the wall outlet when not in

use and before maintenance.

2-3

– Do not use the battery charger cable for

hauling or transporting the machine. Do not

let the power cord being crushed by a door,

pull it over surfaces or sharp corners. Do

not run with the machine over the power

cord. Keep the cord away from hot

surfaces.

– If the machine is not working properly,

damaged, left outdoors or dropped into the

water, ask for the intervention of a service

center Minuteman.

– Take all necessary precautions to prevent

hair, jewels and loose dresses from being

caught by the machine moving and suction

parts.

– If parts must be replaced, require

ORIGINAL spare parts from a Dealer or

Authorized Retailer.

– To ensure the machine proper operation

and safety conditions, the authorized

personnel or the Service Center must carry

out the Scheduled Maintenance detailed in

the related chapter of this Manual.

– If the machine is used according to the

instructions, the vibrations do not cause

dangerous situations. The machine

vibration level is under 2.5 m/s2.

– This machine cannot be used on roads or

public streets.

– Payattention tothe machinetransferswhen

temperature is under freezing point. The

water in the recovery tank or in the pipes

could freeze and damage the machine.

– Use the brushes and the disks supplied with

the machine and those specified in the

Instruction Manuals. Using other brushes or

disks could reduce safety.

– If lead-acid batteries (WET) are installed in

the machine, do not tilt the machine over 30

° to the horizontal plane, to avoid the highly

corrosive liquid escapes from the battery.

When you need to tilt the machine for

maintenance, remove the battery

beforehand.

– The machine must be not abandoned, at

the end of its useful life, because of the

presence of toxic-harmful materials (battery

acid, oil, etc.), which are subject to

standards that require disposal in special

centers (see chapter "Scrapping").

2-4

2.3 UNPACKING

To unpack the Machine carefully follow the instructions on

the packing.

When the machine is delivered, checkthat thepacking and

the machine were not damaged during transportation. If

the damage is evident, keep the packing and have it

checked by the Parcel Service that delivered it. Call the

Parcel Service immediately to fill in a request for a

compensation for damages.

Please check that the following items have been supplied

with the machine:

1. Technical documents:

– Scrubber-dryer Use and Maintenance Manual

– Spare Part List

2. ........

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