Minuteman Mc20001qp Leitfaden

Electronic Service

Manuals

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2011 N. High St. -- Lansing, Michigan -- 48906

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Serving the Cleaning Industry Since 1922

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200X

Traction Drive

Deluxe

Floor Scrubber

Battery

Model: MC20001QP, CE

MC20002QP, CE

OPERATION SERVICE PARTS CARE

TABLE OF CONTENTS

Page

SafetyInstructions 1

Electrical Requirements 2

ControlPanelIdentification 3

OperatingInstructions 4

SqueegeeAdjustments 5

BrushInstallation/Removal 6

BaseAssembly-TractionDrive 7, 8

BaseAssembly-Deluxe 9, 10

TankAssembly 11, 12

UpperAssembly 13

ConsoleAssembly 14

MotorLiftAssembly - Deluxe 15, 16

MotorLiftAssembly -Traction Drive 17

ScrubheadAssembly 18

Dashboard & Back PanelAssembly 19

SqueegeeLift&MechanismAssembly 20

SqueegeeAssemblyComplete 21

Wiring Diagram 22, 23

Wiring Diagram - CE 24, 25

IMPORTANT SAFETYINSTRUCTIONS

CAUTION

Operatorsmustreadandunderstandthis manual before operatingormaintainingthisequipment.

• Keephandsandfeetclearofmovingpartswhilemachineisinoperation.

• Allswitchesmustbeinthe“OFF”positionwhenchargingbatteries.

• Electricalmotorsandcomponentscancauseanexplosionwhenoperatednearexplosivematerials

orvapors.Do notoperatethismachinenearflammablematerialssuchassolvents,thinners, fuels,

graindusts,etc.

• Makesureallswitchesare turned “OFF”andbatteryconnectionsareremoved before performing

anymaintenanceprocedures.

• Store or park this machineonalevelsurfaceonly.

• These machines are designed for level floor operation only. DO NOT OPERATE on ramps or

inclines.

• Batteryacidcancauseburns. When workingonoraroundbatteries,wearprotective clothing and

safetyglasses.Removemetal jewelry.Donotlaytoolsormetalobjectsontopofbatteries.

• Thismachineisnotsuitableforpickingup hazardous dust.

Charging batteries generates explosive gases. DO NOT CHARGE BATTERIES WHEN OPEN

FLAMES OR SPARKS ARE PRESENT. DO NOT SMOKE. Make sure the charger is turned off

beforedisconnectingitfromthebatteries.Chargethebatteriesinawell-ventilatedarea.

Maintenanceandrepairsmustbeperformed by authorizedpersonnel.

SAVE THESE INSTRUCTIONS

ELECTRICAL REQUIREMENTS:

This piece of equipment operates on 24 Volt DC.

BATTERY REQUIREMENTS:

2 x 12V 185Amp Hour 20 Hour Rate Deepcycle P/N 956709

2 x 12V 210Amp Hour 20 Hour Rate Deepcycle P/N 956210

BATTERY SERVICE AND INSTALLATION:

Warning:Batteryacidcancauseburns.Whenworkingonoraroundbatteries,wearprotectiveclothing

andsafetyglasses.Removemetaljewelry. Do not laytoolsormetalobjectsontopof batteries.

BATTERY INSTALLATION:

1. Raisetankassembly bygrippingthefrontofthetank andliftthetankbackwardasshowninFig.1.

2. Installbatteriesasshownin Figure 2.

CHARGING OF BATTERIES:

Charging of batteries generates explosive gases. DO NOT CHARGE BATTERIES WHEN OPEN

FLAMES OR SPARKS ARE PRESENT. DO NOT SMOKE. Make sure the charger is turned off

beforedisconnectingit fromthebatteries.Charge thebatteriesina well-ventilatedarea. Fluidlevels

shouldbecheckedbeforeandafterchargingandmaintainedattheproperlevels.

COMPARISON RECOMMENDED

TYPE DESCRIPTION DURABILITY* COLOR TO PADS USE

Bassine Natural Fiber Short Dark Brown Red Light duty

general cleaning,

acid etching

Nylon Nylon Medium Black Tan/Red General cleaning

& scrubbing vinyl

floors, ceramic tile

& concrete floors

Dyna-Scrub Nylon impregnated Long Light Red General scrubbing,

with 500 Grit vinyl tile, ceramic

SiliconCarbide tile, epoxy floors,

Fine Bristle, urethane finish,

DenseFill uneven concrete floors

Power-Scrub Nylon impregnated Long Rust Red/Blue Moderate aggressive

with 120 Grit Silicon scrubbing, tile floors,

Carbide Fine Bristle, concrete floors

DenseFill

Poly-Grit Nylon impregnated Long Green Brown/Black Aggressive stripping

with 80 Grit and scrubbing, tile

SiliconCarbide floors, unfinished

Coarse Bristle concrete floors

Strata-Grit Nylon impregnated Long Dark Blue Black Heavy duty

with 46 Grit stripping/scrubbing

SiliconCarbide unfinished concrete

Coarse Bristle

1. Squeegee lift lever

2. Recovery dump hose

3. Reverse handle

4. Dashboard control panel

5. Forward handle

6. Safety bar switch

7. Solution control lever

8. Solution dump hose

9. Quick disconnect - Aux. out (Deluxe only)

10. Foot pedal (TD only)

11. Circuit breaker - Brush

12. Circuit breaker - Vac

13. Circuit breaker - System

14. Circuit breaker - Transaxle

15. Keyswitch

16. Main power

17. Emergency button

18. Brush pressure gauge

19. Brush control

20. Pump switch

21. Speed control

22. Battery condition meter

AUTOSCRUBBERBRUSHDESCRIPTION

••

•

Durability is dependent on floor surface, chemicals used and proper care.

OPERATING INSTRUCTIONS

BEFORE STATING, FAMILIARIZE YOURSELF WITHTHE MACHINE AND ITS CONTROLS

(SEE “MACHINE OVERVIEW” & CONTROL PANEL DIAGRAMS)

1. Filling:Fillthesolutiontank with the desired amountofwaterandaddliquidcleaningsolutionto

theproperdilutionratio.DONOTUSEpowderedcleaningchemicals. Powdersareunlikelyto

dissolvethoroughly,resultingincloggingthe in-line solutionfilter. Thiscanreduceorstopwater

flowtothe brush.

2. Close lid.

3. Turn on machine by lifting the red emergency disconnect button (17) so it is in the up position.

Turnkeyswitch(15)clockwiseto“on”position and turnonmainpowerswitch(16).

4. Adjustmainspeedcontrol(21) to full counter-clockwiseposition.

5. Lowerbrushassembly.

- To lower the brush,firstpushthepedal(10)slightlyoutwardonthemachine(unlockit),and

thenreleaseitslowlyorby pressing “brushdown”switch(19)onDeluxemodels.

- Toliftthebrush,pressthepedal (10)downuntilliftmechanismengagesorbypressing”brush

up”switch(19)onDeluxe models.

- Brushwillcomeon automaticallywhenbrushinon the floorand“forward”(5)or “reverse”(3)

handlesaresqueezedandremainonapproximately5secondsafterrelease.

6. Adjustsolutioncontrolfeed lever.

7. Selectvacuumoperations:

- “Vacuum On”mode(23),Vacuumwillremainonuntilswitchedtothe “off”position

- “VacuumAuto” mode (23), Vacuum will come on automatically when “forward” or “reverse”

handle is squeezed, and scrubhead is on the floor. The brush and vacuum will remain on

approximately5minutes.

8. Lowersqueegeeassemblybylowering handle (1).

9. Squeeze“forward”handle(5)andadjustforwardspeed(21)asdesired.

After Use:

1. Turnoffsolutionfeed.

2. Raisesqueegeeassembly.

3. Turnoffvacuummotor.

Solutionandrecoverytanksshould be emptied aftereveryuse.

MAINTENANCE:

Daily 1. Clean float assembly & squeegee blades. Vac filter

2. Rechargebatteries(checkbatteryacidlevels before and after charging).

Monthly 1. Check wear on squeegee blades.

2. Greasefrontwheels.

3. Greasepivotpointsonbrushmotorassembly.

Every500hourscheckconditionof carbon brushesonvacuummotorandbrushdrive motor.

SQUEEGEE ADJUSTMENTS

The squeegee set up is pre adjusted at the factory. Adjustments may be required to get optimum

performance for different floors and conditions.

1 Ensure that the scrubber is on a relatively flat surface. Turn on the main power switch and turn the key

switch clockwise to the on position. Raise the scrubhead off the floor. Turn the vacuum switch to the

“vacuum only” position.

2 Turnthe speedcontrolknob counterclockwiseto thelow speedposition. Lowerthe squeegee(item1)

to the floorand squeeze the forward control handle, moving the machine one or two feet forward to

check the rear squeegee blade (item 8) for uniform deflection to the floor.

3 If uneven deflection or lay is evident, minor adjustments may be necessary to avoid streaking and

uneven wear on the blade.

4 To correct this, loosen the wing jam nut (item 4) in order to adjust the castor height. If the squeegee

blade is deflecting too much, the castors need to be lowered to control the down pressure. Lower the

castor by turning the exposed threaded stem (item 9) on the castor clockwise. Make the adjustment a

few turns at a time. Repeat Step 2.

5 Iftheblades arenotdeflecting enough,raisethe castorbyturning thestemcounter clockwiseto adjust

the castor height to allow more down pressure on the squeegee. Repeat Step 2.

6 Make sure that there is an even deflection on the entire length of the rear blade.Adjust the castors and

retighten the wing jam nuts to lock the castor setting in place.

7 Pitch adjustment is necessary if the outer ends on the squeegee blade does not contact the floor and

there is too much deflection in the middle area or if the outer ends are over deflected and there is no

contact in the middle.

8 To adjust the pitch, lower the squeegee to the floor. Loosen the lock nut (item 3) in the turnbuckle

assembly. Turning the turnbuckle (item 2) clockwise or counter clockwise controls the forward and

backward pitch of the squeegee. Having the rear blades deflected uniformly along the entire length is

the desired set up.

9 Repeat Step 2 until the desired set up is achieved.

10 In certain applications where a non-slotted front wiper blade (item 6) is needed, detach the squeegee

assembly by loosening the wing bolts (item 7). Unlock the clamp on the front squeegee to release the

strapsandflip theblade overtothe non-slottedside. Reattachstrapsand lockthe clampbackin place.

11 You can also easily replace the rear blade by unlatching the latch (item 5) and removing the straps by

sliding them off the assembly.

BRUSH INSTALLATION - REMOVAL

INSTALLATION

Traction Drive

1. Raise the scrubhead to the “UP” position by depressing the pedal (A) downward as shown on

Fig. 1.

Deluxe Model

1. Raise the scrubhead to the “UP” position by pressing the switch “BRUSH UP” (B) switch as

shownonFig.2untilthe scrubhead stopsretractingupwards.

2. Centerbrush(D)underthescrubheadshroudwhileliningupthecenterhexdrivehubandpressing

thebrushupuntil thebrushengagesonthe drivehub.

REMOVAL

Traction Drive

1. Raise the scrubhead to the “UP” position by depressing the pedal (A) downward as shown on

Fig. 1.

Deluxe Model

1. Raise the scrubhead to the “UP” position by pressing the switch “BRUSH UP” (B) switch as

shownonFig.2untilthe scrubhead stopsretractingupwards.

2. Removethebrush(D)by stepping on the “BRUSHRELEASEPIN”onthetopofthescrubhead

shroudasshownonFig.1below.

Figure 1 Figure 2

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