Mitsubishi Electric 800 Series Bedienungsanleitung

INVERTER

Plug-in option

INSTRUCTION MANUAL

PRE-OPERATION INSTRUCTIONS 1

INSTALLATION AND WIRING 2

RELAY OUTPUT 3

FR-A8AR

Relay output function

Thank you for choosing this Mitsubishi Electric inverter plug-in option.

This Instruction Manual provides handling information and precautions for use of this product. Incorrect handling might cause an unexpected

fault. Before using this product, read all relevant instruction manuals carefully to ensure proper use.

Please forward this Instruction Manual to the end user.

Electric shock prevention

Injury prevention

Safety instructions

Do not attempt to install, operate, maintain or inspect this product until you have read this Instruction Manual and appended documents

carefully. Do not use this product until you have a full knowledge of this product mechanism, safety information and instructions. In this

Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

Incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only

material damage.

Note that even the level may lead to a serious consequence depending on conditions. Be sure to follow the

instructions of both levels as they are critical to personnel safety.

WARNING

Do not remove the front cover or the wiring cover of the inverter while the inverter power is ON. Do not operate the inverter with any cover or wiring cover removed,

as accidental contact with exposed high-voltage terminals and internal components may occur, resulting in an electrical shock.

Even if power is OFF, do not remove the front cover of the inverter except for wiring or periodic inspection as you may accidentally touch the charged circuits and

get an electric shock.

Before wiring or inspection, check that the display of the inverter operation panel is OFF. Any person who is involved in wiring or inspection shall wait for 10 minutes

or longer after power OFF and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after

power OFF, and it is dangerous.

Any person who is involved in wiring or inspection of this product shall be fully competent to do the work.

This product must be installed before wiring. Otherwise you may get an electric shock or be injured.

Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Doing so may cause an electric shock.

Do not touch this product or handle the cables with wet hands. Doing so may cause an electric shock.

CAUTION

The voltage applied to each terminal must be as specified in the Instruction Manual. Otherwise a burst, damage, etc. may occur.

The cables must be connected to the correct terminals. Otherwise a burst, damage, etc. may occur.

The polarity (+ and -) must be correct. Otherwise a burst, damage, etc. may occur.

While power is ON or for some time after power OFF, do not touch the inverter as it will be extremely hot. Doing so may cause a burn.

WARNING

CAUTION

Additional instructions

The following instructions must be also followed. If this product is handled incorrectly, it may cause unexpected fault, an injury, or an electric

shock.

CAUTION

Transportation and installation

Do not stand or place heavy objects on this product.

The installing orientation of this product must be correct.

Do not install or operate this product if it is damaged or has parts missing.

Foreign conductive objects must be prevented from entering the inverter. That includes screws and metal fragments or other flammable substance such as oil.

If halogen-based materials (fluorine, chlorine, bromine, iodine, etc.), included in fumigants to sterilize or disinfect wooden packages, infiltrate into this product, the

product may be damaged. Prevent residual fumigant components from being infiltrated into the product when packaging, or use an alternative sterilization or

disinfection method (heat disinfection, etc.). Note that sterilization or disinfection of wooden package should also be performed before packing the product.

Test operation

Before starting operation, confirm or adjust the parameter settings. Failure to do so may cause some machines to make unexpected motions.

WARNING

Usage

Do not modify this product.

Do not remove any part which is not instructed to be removed in the Instruction Manuals. Doing so may lead to a failure or damage of this product.

CAUTION

Usage

As all parameters return to their initial values after Parameter clear or All parameter clear is performed, the needed parameters for operation of the inverter and this

product must be set again before the operation is started.

To avoid damage to this product due to static electricity, static electricity in your body must be discharged before you touch this product.

Maintenance, inspection and parts replacement

Do not carry out a megger (insulation resistance) test.

Disposal

This product must be treated as industrial waste.

General instruction

For clarity purpose, illustrations in this Instruction Manual may be drawn with covers or safety guards removed. Ensure all covers and safety guards are properly

installed prior to starting operation.

─ CONTENTS ─

1 PRE-OPERATION INSTRUCTIONS 5

1.1 Unpacking and checking the product.......................................................................................................5

1.1.1 Product confirmation....................................................................................................................................... 5

1.2 Component names .....................................................................................................................................6

1.3 Specifications .............................................................................................................................................7

2 INSTALLATION AND WIRING 8

2.1 Pre-installation instructions ......................................................................................................................8

2.2 Installation procedure ................................................................................................................................8

2.3 Wiring ........................................................................................................................................................11

3 RELAY OUTPUT 15

3.1 Internal block diagram .............................................................................................................................15

3.2 Terminals...................................................................................................................................................16

3.3 Parameter list............................................................................................................................................16

3.4 Parameter setting .....................................................................................................................................17

3.5 Connection diagram when using electronic bypass sequence function ............................................18

APPENDIX 19

Appendix1 Instructions for compliance with the EU Directives..................................................................19

Appendix2 Instructions for EAC.....................................................................................................................20

Appendix3 Restricted Use of Hazardous Substances in Electronic and Electrical Products ..................21

Appendix4 Referenced Standard (Requirement of Chinese standardized law).........................................22

PRE-OPERATION INSTRUCTIONS 5

1PRE-OPERATION INSTRUCTIONS

1.1 Unpacking and checking the product

Take the plug-in option out of the package, check the product name, and confirm that the product is as you ordered and intact.

The product is a plug-in made option made for the FR-A800/F800 series.

1.1.1 Product confirmation

Check the enclosed items.

Plug-in option

................................................1

Mounting screw (M3  8 mm)

.........................2 (Refer to page 8.)

Spacer

....................2 (Refer to page 8.)

6PRE-OPERATION INSTRUCTIONS

1.2 Component names

Symbol Name Description Refer to

page

a Mounting hole Fixes the option to the inverter with screws, or installs spacers. 8

b Terminal block Connects to devices that receive signals from the inverter. 11

cSwitch for manufacturer setting

(SW1)

Switch for manufacturer setting. Do not change the initial setting.

(OFF ) ―

d Connector Connects to the option connector of the inverter. 8

Front view Rear view

(a) (d)

SW1

(a)

(c)

(b)

PRE-OPERATION INSTRUCTIONS 7

1.3 Specifications

Type of output signal

1 changeover contact output (three relays provided)

Contact capacity

230 VAC...0.3 A

30 VDC...0.3 A

NOTE

• Use contacts within the rated capacity. Failure to do so may cause contacts to wear out quickly or to be welded.

8INSTALLATION AND WIRING

2INSTALLATION AND WIRING

2.1 Pre-installation instructions

Check that the inverter's input power and the control circuit power are both OFF.

2.2 Installation procedure

CAUTION

Do not install or remove this product while the inverter power is ON. Doing so may damage the inverter or this product.

To avoid damage due to static electricity, static electricity in your body must be discharged before you touch this product.

(1) Remove the inverter front cover. (Refer to Chapter 2 of

the Instruction Manual (Detailed) of the inverter for

instructions for removing the front cover.)

(2) Insert two spacers into the mounting holes that will not be

filled with mounting screws (see the diagrams on the next

page to identify the holes).

(3) Fit the board mounted option connector on this product to

the guide of the option connector on the inverter and

insert the plug-in option as far as it goes. (Select option

connector 1 or 2 on the inverter.)

(4) Fit the two locations, the left and right, of the plug-in

option securely to the inverter unit by screwing in the

supplied mounting screws (tightening torque 0.33 N∙m to

0.40 N∙m). If the screw holes do not line up, the connector

may not be inserted deep enough. Check the connector.

Spacer

Option connector

on the inverter

Example of installation to connector 1

INSTALLATION AND WIRING 9

Spacer

Mounting screw

Do not insert the plug-in option to the connector 3.

(When the option is connected to the connector 3,

it may interfere with the front cover and the inverter

or the option may be damaged.)

Mounting screw

Spacer

Mounting screw

Connector 1Connector 2

Connector 3

Insertion positions for screws and spacers

10 INSTALLATION AND WIRING

NOTE

• When installing/removing the plug-in option, hold the sides of the option. Do not press on the parts on the option circuit

board. Stress applied to the parts by pressing, etc. may cause a failure.

• Be careful not to drop mounting screws during the installation or removal of the plug-in option.

• Only one option can be used. When multiple options are mounted, priority is given to option connectors 1, 2 and 3 on

the inverter in this order, and options having a lower priority do not function.

• When the inverter cannot recognize the option due to improper installation or any reason, the protective function (E.1

to E.3) is activated and the inverter cannot be operated. The indication shown (when a fault occurs) depends on the

connector used (option connector 1 to 3).

• When removing the plug-in option, remove the two screws on either side, and then pull it straight out. Pressure applied

to the option connector and to the option board may break the option.

Mounted position Fault indication

Option connector 1

Option connector 2

Option connector 3

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