Molex 207129 Series Gebrauchs- und Pflegehandbuch

AT2200HD Air Head Crimp Tool

Doc. No: ATS-64005-1600 Release Date: 01-17-0 UNCONTROLLED COPY Page 1 of 6

Revision: A Revision Date: 06-25-0

Air Powered

Crimp Tool Head

Avikrimp





InsulKrimp





Cer ifica e of Calibra ion

Order No. 64005-1600

Engineering No. AT 2200HD

FEATURES

 Quick change tool head for the 19279-0001 (AT-200)

 Tooling kit is interchangeable with other kits in the 64001 and 6400 series

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, CSA

and Military Class II

 Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping

 Single color-coded crimp pocket eliminates the possibility of using the wrong pocket

SCOPE

Products: AviKrimp /InsulKrimp Terminals 14-16 AWG Heavy Duty, (Rings, Spades, Railroad Rings and

Test Terminals.) This tool head is intended for use in the 19279-0001 (AT-200) either hand held or with optional

bench adapter 19078-0 07 (ATBA) and foot switch.

Tes ing

Mechanical

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.

The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds

and indicates the minimum acceptable force to break or separate the terminal from the conductor.

Wire Size (AWG)

*UL

486 A

*UL - 486 A - Terminals (copper conductors only).

The following is a partial list of the product part numbers and their specifications that this tool is designed to run.

We will be adding to this list and an up to date copy is available on www.molex.com.

Wire Size: 14

–

16 AWG 2.00

–

1.30 mm²

Terminal

No.

Terminal

Eng. No. (REF)

Wire S rip

Leng h

Insula ion

Diame er Max.

In.

19054

006

201

12HDX

0. 1

7.94

0.25

6. 5

19054

0066

201

8HDX

0. 1

7.94

0.25

6. 5

19054

0070

201

76HDX

0. 1

7.94

0.25

19054

0090

228

06HDX

0. 1

7.94

0.25

6. 5

19054

0092

228

08HDX

0. 1

7.94

0.25

6. 5

19054

0094

228

10HDX

0. 1

7.94

0.25

6. 5

19054

0096

2 0

10HDX

0. 1

7.94

0.25

6. 5

19054

0097

2 0

14HDX

0. 1

7.94

0.25

6. 5

Wire Size: 14

–

16 AWG 2.00

–

1.30 mm²

Terminal

No.

Terminal

Eng. No. (REF)

Wire S rip

Leng h

Insula ion

Diame er Max.

In.

19054

0098

2 0

56HDX

0. 1

7.94

0.25

6. 5

19054

0126

240

8HDX

0. 1

7.94

0.25

6. 5

19058

0016

801

12HD

0. 8

9.5

0.2

5.72

19058

0026

801

76HD

0. 8

9.5

0.2

5.72

19058

0041

828

08HD

0. 8

9.5

0.2

5.72

19058

0047

828

10HD

0. 8

9.5

0.2

5.72

19058

0058

8 0

10HDRR

0. 8

9.5

0.25

6.22

19058

006

8 0

14HD

0. 8

9.5

0.2

5.72

AT2200HD Air Head Crimp Tool

Doc. No: ATS-64005-1600 Release Date: 01-17-0 UNCONTROLLED COPY Page 2 of 6

Revision: A Revision Date: 06-25-0

Wire Size: 14

–

16 AWG 2.00

–

1.30 mm²

Terminal

No.

Terminal

Eng. No. (REF)

Wire S rip

Leng h

Insula ion

Diame er Max.

In.

19058

0064

8 0

14HD

0. 8

9.5

0.2

5.72

19058

0066

8 0

14HDRR

0. 8

9.5

0.25

6.22

19058

0072

8 0

56HD

0. 8

9.5

0.2

5.72

19058

007

8 0

56HD

0. 8

9.5

0.2

5.72

19058

0075

8 0

56HDRR

0. 8

9.5

0.25

6.22

19058

0117

840

8HD

0. 8

9.5

0.2

5.72

19058

0155

1614HD

0. 8

9.5

0.21

5. 8

Wire Size: 14

–

16 AWG 2.00

–

1.30 mm²

Terminal

No.

Terminal

Eng. No. (REF)

Wire S rip

Leng h

Insula ion

Diame er Max.

In.

19142

00 7

241

10HDX

0. 1

7.94

0.25

6. 5

19142

0040

268

14HDX

0. 1

7.94

0.25

6. 5

19197

0020

841

08HD

0. 8

9.5

0.2

5.72

19197

002

841

10HD

0. 8

9.5

0.2

5.72

19197

00 8

841

08HDX

0.28

7.14

0.2

5.72

19197

0041

841

10HDX

0.28

7.14

0.2

5.72

OPERATION

Refer to the instruction manual for the 19279-0001 (AT-200) for mounting

this crimp tool head.

Crimping Terminals

1. Adjust the locator up or down until the terminal being run sits flat and

straight in the tool.

2. Insert the wire into the terminal. Push up on the locator blade and

push the terminal and wire with the barrel facing up into the color-

coded nest with front edge of the barrel against the locator. See

Figure 1. Release the locator blade to hold the terminal in position.

Cau ion: Never operate this tool without the supplied safety shield in place. Never place fingers in the tool nests.

. Push on wire to assure it is still fully seated in the terminal. See Figure 2 and . Cycle the tool.

4. Lift the locator blade or wire stop and remove the crimped terminal. Inspect for proper crimp location, and

check for insulation closure. Locator is adjustable up and down to keep terminals straight after crimping.

5. If the insulation part of the crimp needs to be adjusted, first disconnect air source and loosen the M4 screw on

the bottom tool jaw, then insert a / 2” hex wrench (supplied) into the bottom of the lower die. See Figure 4.

A clockwise (CW) rotation decreases insulation crimp while a counter-clockwise (CCW) rotation increases

insulation crimp. After adjusting retighten the M4 screw. Reconnect air source.

TERMINAL

FRONT EDGE

OF BARREL

SAFETY

SHIELD

PUSH UP

Figure 1

LOCATOR

JAWS

OPEN

TERMINAL

Figure 2

WIRE

Figure 3

TERMINAL

BARREL

TERMINAL

LOCATOR

WIRE

CONDUCTOR

PUNCH

INSULATION

ANVIL

INSULATION

PUNCH

CONDUCTOR

ANVIL

AT2200HD Air Head Crimp Tool

Doc. No: ATS-64005-1600 Release Date: 01-17-0 UNCONTROLLED COPY Page of 6

Revision: A Revision Date: 06-25-0

Main enance

It is recommended that each operator of the tool

be made aware of, and responsible for, the

following maintenance steps:

1. Remove dust, moisture and other

contaminants with a clean brush, or soft, lint-

free cloth.

2. Do not use any abrasive materials that could

damage the tool.

. Make certain all pins, pivot points and

bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. This tool

was engineered for durability, but like any fine piece of equipment it needs cleaning and lubrication for a

maximum service life of trouble-free crimping. Use a light oil such as 0 weight automotive oil at the oil

points shown in Figure 4, every 5,000 crimps or monthly will significantly enhance the tool life and ensure a

stable calibration.

4. When tool is not in use store the tool in a clean, dry area.

Tool Calibra ion

A Certificate of Calibration (see last page) was supplied with the

tool. To recalibrate this tool, pin gauge measurements should be

taken in each conductor nest and compared to this chart. The

tool should be lubricated prior to recalibration to ensure consistent

measurements.

Nes Color

Code

Wire

Range

“X” Dimension

Conduc or Crimp

Crimp Inspec ion Marking

AWG

mm²

Mean

No Go

Yellow

2.00

–

1. 0

.151

.150

.15

Warran y

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All

vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period

of 30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or

exchange will not be applicable to altered, misused or damaged tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

LUBRICATION POINTS

(BOTH SIDES) LIGHT OIL

(EVERY MONTH OR 5,000

CRIMPS)

LOOSEN M4

SCREW

Figure

3/32” HEX

WRENCH

PIN GAUGE IN

CONDUCTOR CRIMP

“Confining” Crimp

AT2200HD Air Head Crimp Tool

Doc. No: ATS-64005-1600 Release Date: 01-17-0 UNCONTROLLED COPY Page 4 of 6

Revision: A Revision Date: 06-25-0

Figure 5

M4 WING NUT

M4 FLAT WASHER

(2)

PARTS LIST

I em

Order No

Descrip ion

Quan i y

64005

1600

Crimp Tool Head

Figure 5

64005

0000

Basic Air Tool Head

64001

1675

Locator Assembly

64001

1670

Tooling Kit

Tooling Ki Only

64001

1602

Conductor Punch

64001

1601

Conductor Anvil

64001

1606

Insulation Punch

64001

1505

Insulation Anvil

N/A

4 mm Dia. by 5.0 mm L

ong

Roll Pins

2**

N/A

#10

2 by 5/16” Lg. Cup Pt. Set Screw

1**

** Available from an Industrial supply company such as MSC (1

800

645

7270).

AT2200HD Air Head Crimp Tool

Doc. No: ATS-64005-1600 Release Date: 01-17-0 UNCONTROLLED COPY Page 5 of 6

Revision: A Revision Date: 06-25-0

Figure 6

(4)

(2)

(4)

(2)

Par s Lis (Con inued)

I em

Order No.

Descrip ion

Quan i y

64005

0000

Basic Air Tool Head

Figure 6

64005

010

Nose Guard

64000

0077

Repair Kit (Springs, Rods Pivots ,Rings, and Washers)

N/A

M4 by 12

ong

Freedrive Pan Head Screw

1**

N/A

M4 by 0

ong

Freedrive Pan Head Screw

1**

N/A

/16” by /8” Long Dowel Pin

1**

** Available from an Industrial supply company such as (MSC 1

800

645

7270).

AT2200HD Air Head Crimp Tool

Doc. No: ATS-64005-1600 Release Date: 01-17-0 UNCONTROLLED COPY Page 6 of 6

Revision: A Revision Date: 06-25-0

Air Powered

Crimp Tool Head

Avikrimp



 and

InsulKrimp





Cer ifica e of Calibra ion

Order No. 64005-1600

Engineering No. AT 2200HD

Tool Order Number __________________

Tool Eng. Number___________________

Tool Revision______________________

Serial Number_____________________

Date of Manufacture

Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 = ____________- Actual = ____________-

Technician _______________________-

Date of Calibration __________________-

Calibration should be done every 5,000 cycles or months.

Tools should be lubricated during this operation.

Visit our Web site at http://www.molex.com

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