Molex 35745 Series Bedienungsanleitung

Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals

Doc No: TS-6381968HM Release Date: 7-23-10 UNCONTROLLED COPY Page 1 of 6

Revision: B Revision Date: 10-13-10

TYPE 4A

INSULATION

CRIMP

▲

SEE NOTE

BRUSH

STRIP

LENGTH

BELL MOUTH

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

Application Tooling

Sp cification Sh t

Modular Crimp H ad

Ord r No. 63819-6870

Hand Crimp Tool

Ord r No. 63819-6800

FEATURES

% full cycle ratcheting hand tool ensures complete crimps

% Ergonomically designed soft handles

% Precisely designed crimping profiles with simple contact positioning

% Easy handling due to outstanding force ratio

% Modular Crimp Head is removable and can be use in the ir Powered Tool Order No.63816-0100,

accompanied by ir Powered Crimp dapter (Order No. 63816-0700).

% Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V)

accompanied by Battery Powered Crimp dapter (Order No. 63816-0600).

SCOPE

Products: VersaBlade™ Industry standard .070" tab terminals, 20 – 22 WG

T rminal

S ri s No.

T rminal

Ord r No.

Wir Siz

Insulation Diam t r

Strip L ngth

IPC/WHMA-A620 T rminal 

Maximum

AWG

mm² mm In. mm In. mm In.

35745 35745-0110

20-22

0.50-0.35

2.36-2.60

.093-.102

2.60 .102 4.00-4.80

.157-.189

35746 35746-0110

35746-0111

20-22

0.50-0.35

2.36-2.60

.093-.102

2.60 .102 4.00-4.80

.157-.189

35747 35747-0110

20-22

0.50-0.35

2.36-2.60

.093-.102

2.60 .102 4.00-4.80

.157-.189

35748 35748-0110

35748-0111

20-22

0.50-0.35

2.36-2.60

.093-.102

2.60 .102 4.00-4.80

.157-.189

To achieve optimum IPC- 620 insulation crimps, use this insulation OD range.

Overall insulation OD specification for terminal.

DEFINITION OF TERMS

This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.

Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals

Doc No: TS-6381968HM Release Date: 7-23-10 UNCONTROLLED COPY Page 2 of 6

Revision: B Revision Date: 10-13-10

WIRE

INSULATION

PUNCH

TERMINAL

WIRE STOP BLADE

Figur 1

Figur 2

WIRE

TERMINAL

LOCATOR

INSULATION

PUNCH

INSULATION

ANVIL

WIRE STOP

BLADE

CONDUCTOR ANVIL

CONDUCTOR

PUNCH

▲Insulation Crimp Not :

Due to the terminal’s insulation grip design and/or

insulation diameter range, this tool uses “overlap”

form geometry in the insulation punch. This produces

an overlap insulation crimp ( 620 – compliant). While

the insulation punch profile may appear “lopsided”,

this is a normal condition for this tool. See figure to

the right. (Some tools with multiple crimp pockets may

not have the “overlap” profile on all pockets).

CONDITIONS:

fter crimping, the crimp profiles should measure the

following (see notes on page 3).

T rminal

S ri s No

Wir Siz Conductor Crimp (R f.) Insulation Crimp (R f.) Pull Forc

Minimum Profil

H ight Width H ight Width

AWG

mm2

mm In. mm In. mm

In. mm In. N Lb. 20

35745 20 0.50

1.25 - 1.35

..049 - .053

1.70 - 1.90

.067 - .075

2.45

..096

2.90 - 3.10

.114 - .122

58.7

13.2

22 0.35

1.15 - 1.25

.045 - .049

1.70 - 1.90

.067 - .075

2.25

.089

2.90 - 3.10

.114 - .122

39.1

8.8 X

35746 20 0.50

1.25 - 1.35

..049 - .053

1.70 - 1.90

.067 - .075

2.45

..096

2.90 - 3.10

.114 - .122

58.7

13.2

22 0.35

1.15 - 1.25

.045 - .049

1.70 - 1.90

.067 - .075

2.25

.089

2.90 - 3.10

.114 - .122

39.1

8.8 X

35747 20 0.50

1.25 - 1.35

..049 - .053

1.70 - 1.90

.067 - .075

2.45

..096

2.90 - 3.10

.114 - .122

58.7

13.2

22 0.35

1.15 - 1.25

.045 - .049

1.70 - 1.90

.067 - .075

2.25

.089

2.90 - 3.10

.114 - .122

39.1

8.8 X

35748 20 0.50

1.25 - 1.35

..049 - .053

1.70 - 1.90

.067 - .075

2.45

..096

2.90 - 3.10

.114 - .122

58.7

13.2

22 0.35

1.15 - 1.25

.045 - .049

1.70 - 1.90

.067 - .075

2.25

.089

2.90 - 3.10

.114 - .122

39.1

8.8 X

ΤΤ

Τ Tool Qualification Notes:

1. Pull Force should be measured with no influence from the insulation crimp.

2. The above specifications are guidelines to an optimum crimp.

OVERLAP

INSULATION

CRIMP

OVERLAP FORM GEOMETRY

ANVIL

PUNCH

WIRE

Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals

Doc No: TS-6381968HM Release Date: 7-23-10 UNCONTROLLED COPY Page 3 of 6

Revision: B Revision Date: 10-13-10

OPERATION

Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will

release the handles, and the hand tool will spring open.

Crimping T rminals

1. Place the terminal into the correct die profile until the terminal stopped by the locator.

2. Bring the wire stop blade down; make sure the wire stop located behind the conductor grip.

3. Place a pre-striped wire into the terminal until the end of wire touching the wire stop. See Figure 2.

4. Close the tool until the ratchet releases, the tool handles will then spring open.

5. Carefully remove the crimped terminal.

Not : The tamper proof ratchet action will not release the tool until it has been fully closed.

Maint nanc

It is recommended that each operator of the tool be made aware of, and responsible for, the following

maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine

oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs

cleaning and lubrication for a maximum service life of trouble free crimping. Light oil (such as 30 weight

automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life.

4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto

certain terminations may affect the electrical characteristics of an application.

5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,

and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by lifting the ratchet release lever. See Figure 6.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. ll vital

components are long life tested. ll tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will

not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. ny clamping,

fixturing, or use of handle extensions voids this warranty.

CAUTION: Repetitive use of this tool should be avoided.

Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals

Doc No: TS-6381968HM Release Date: 7-23-10 UNCONTROLLED COPY Page 4 of 6

Revision: B Revision Date: 10-13-10

CAUTIONS:

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

Not s:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).

Variations in tools, terminals, wire stranding and insulation types may affect crimp height.

3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all

insulation sizes.

4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts

available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no

influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips

on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping

Handbook 63800-0029 for additional information on crimping and crimp testing.

6. Molex does not certify crimp hand tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals

Doc No: TS-6381968HM Release Date: 7-23-10 UNCONTROLLED COPY Page 5 of 6

Revision: B Revision Date: 10-13-10

MODULAR

CRIMP

HEAD

BATTERY

POWER

LOCKING

PINS

LOCKING PINS

BATTERY

POWERED

TOOL

AIR

POWER

TOOL

MODULAR

CRIMP HEAD

LOCKING

PINS

LOCKING

PINS

AIR

POW

CRIMP

ADAPTER

Applications for th Modular Crimp H ad

WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction

and without first reading and understanding the instructions in the proper Manual or Specification Sheet.

See Chart below for the correct Manual or Specification Sheet.

WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the

power by unplugging or turn off the ctuator from its power source.

CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.

CAUTION: Wear safety glasses when operating or serving this tool.

The chart below shows all applications for this Modular Crimp Head.

Modular Crimp H ad

Ord r No.

Tool

Ord r no.

Tool

D scription

Adapt r

Ord r No.

Adapt r

D scription

Figur

No.

63819-6870

63816-0000

Hand Crimp Frame (Short) N/ N/ 3

63816-0050

Hand Crimp Frame (Long) N/ N/ 3

63816-0200

Battery Power Tool (110 V)

63816-0600

Battery Power Crimp dapter

63816-0250

Battery Power Tool (220 V)

63816-0600

Battery Power Crimp dapter

63816-0100

ir Power Tool 63816-0700

ir Power Crimp dapter 5

Applications for th Modular Crimp H ad

Hand Crimp Tool Batt ry Pow r d Tool Air Pow r d Tool

Figur 3 Figur 4 Figur 5

MODULAR

CRIMP

HEAD

LOCKING

PINS

HAND CRIMP

FRAME LONG

OR SHORT

Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals

Doc No: TS-6381968HM Release Date: 7-23-10 UNCONTROLLED COPY Page 6 of 6

Revision: B Revision Date: 10-13-10

RATCHET

RELEASE LEVER

HANDLE

SPRING

CRIMPING

SPRING (2)

Figur 6

M4 X 14mm

LONG BHCS

PARTS LIST

Hand Crimp Tool 63819-6800

It m

Ord r Numb r

D scription Quantity

1 63819-6870 Modular Crimp Head 1 (Ref)

2 63816-0050 Hand Crimp Frame (long)

1 (Ref)

3 63819-6875 Locator 1

4 63816-0001 Locking Pin 2

5 63600-0525 Handle Spring 1

6 63600-0520 Crimping Spring 2

http://www.molex.com

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