Molex 63827-2970 Bedienungsanleitung

Dieses Handbuch passt für folgende Modelle

1

Inhaltsverzeichnis

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Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors

Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 1 of 11

Revision: B Revision Date: 07-15-16

Application Tooling

Specification Sheet

Modular Crimp Head

Order No. 63827-2970

Hand Crimp Tool

Order No. 63827-2900

FEATURES

A full cycle ratcheting hand tool ensures complete crimps

Ergonomically designed soft handles

Wire gripping comb holds wires in place before termination

Easy handling due to outstanding force ratio

Modular Crimp Head is removable and can be used in the Air Powered Tool Order No.63816-0100,

accompanied by Air Powered Crimp Adapter (Order No. 63816-0700)

Modular Crimp Head can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-

0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)

SCOPE

Products: Appli-Mate RAST2.5, RAST Signal, and R-Power connectors.

Connector Series

Connector Order No.

Wire Size

Insulation Diameter

mm²

mm

In.

RAST2.5

See table below

0.22 –0.38

1.60 max

0.063 max

RAST Signal

See table below

0.22 –0.38

1.60 max

0.063 max

R-Power

See table below

0.38 –0.50

2.20 max

0.087 max

Customer to cut off connector from molded chain

Contact Molex about approved AWG wires for these products

Connector Series

Assembly Order Number

RAST2.5

90871

90871-0001

90871-0002

90871-0013

90871-0014

90871-0015

90871-0016

90871-0017

90871-0018

90871-0019

90871-0020

90871-0021

90871-0022

90871-0024

90871-0034

90871-0041

90871-0042

90871-0044

90871-0251

90871-0252

90871-0253

90871-0501

90871-0502

90871-0503

90871-0504

90871-0505

90871-0506

90871-0507

90871-0508

90871-0509

90871-0530

90871-0538

90871-0539

90871-0540

90871-0541

90871-0542

90871-0751

90871-0752

90871-0677

90871-0678

90871-0679

90871-0755

90871-1001

90871-1002

90871-1003

90871-1004

90871-1005

90871-1006

90871-1007

90871-1008

90871-1009

90871-1251

90871-1501

90871-1502

90871-1503

90871-1504

90871-1505

90871-1506

90871-1507

90871-1508

90871-1509

90871-1510

90871-1511

90871-1512

90871-1513

90871-1514

90871-1515

90871-1516

90871-1517

90871-1518

90871-1519

90871-1520

90871-1521

90871-1522

90871-1523

90871-1524

90871-1525

90871-1526

90871-1527

90871-1528

90871-1529

90871-1751

90871-1752

90871-1753

90871-2001

90871-2002

90871-2004

90871-2005

90871-2006

90871-2007

90871-2008

90871-2009

90871-2251

90871-2253

90871-2501

90871-2502

90871-2503

90871-2504

90871-2505

90871-2506

90871-2507

90871-2508

90871-2509

90871-2751

90871-2752

90871-2753

90871-3001

90871-3002

90871-3003

90871-3004

90871-3251

90871-3256

90871-3501

90871-3502

90871-3503

90871-3751

90871-3752

90871-3753

90871-4001

90871-4002

90871-4251

90871-4501

90871-4751

90871-5001

90871-5002

90871-5003

90871-5004

90871-5005

90871-5501

90871-5751

90871-6001

90871-6002

90871-6251

90871-6501

90871-7001

90871-7501

90871-8001

90871-8501

90871-8751

RAST2.5

90872-0002

90872-0003

90872-0004

90872-0005

90872-0006

90872-0007

90872-0008

90872-0009

90872

90872-0010

90872-0011

90872-0012

90872-0013

90872-0014

90872-0015

90872-0016

90872-0017

TYPE 4A

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors

Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 2 of 11

Revision: B Revision Date: 07-15-16

Connector Series

Assembly Order Number

90872-0018

90872-0019

90872-0020

90872-0021

90872-0022

90872-0023

90872-0024

90872-0351

RAST2.5

90872

90872-0352

90872-0353

90872-0354

90872-0501

90872-1001

90872-1002

90872-1003

90872-1004

90872-1005

90872-1007

90872-1008

90872-1009

90872-1010

90872-1011

90872-1501

90872-2001

90872-2002

90872-2003

90872-2004

90872-2005

90872-2006

90872-2007

90872-2008

90872-2009

90872-2010

90872-2011

90872-3001

90872-4001

90872-5001

90872-5002

90872-6001

RAST2.5

91491

91491-0002

91491-0003

91491-0004

91491-0005

91491-0006

91491-0007

914910008

914910009

91491-0010

91491-0011

91491-0012

91491-0013

91491-0014

91491-0015

91491-0016

91491-0017

91491-0018

91491-0022

91491-0023

91491-0042

91491-0043

91491-0044

91491-0045

91491-0046

91491-0047

91491-0048

91491-0049

91491-0050

91491-0051

91491-0052

91491-0053

91491-0054

91491-0055

91491-0056

91491-0057

91491-0058

91491-0062

91491-0063

91491-0104

91491-0143

91491-0144

91491-0203

91491-0208

91491-0210

91491-0215

91491-0243

91491-0248

91491-0250

91491-0255

91491-0263

91491-0304

91491-0305

91491-0310

91491-0344

91491-0345

91491-0350

91491-0405

91491-0412

91491-0445

91491-0452

91491-0506

91491-0509

91491-0511

91491-0546

91491-0549

91491-0551

91491-0607

91491-0611

91491-0612

91491-0647

91491-0651

91491-0652

91491-0708

91491-0748

91491-0809

91491-0849

91491-0852

91491-0910

91491-0950

91491-1011

91491-1051

91491-1112

91491-1152

91491-1213

91491-1253

91491-1314

91491-1354

91491-1415

91491-1455

91491-1516

91491-1556

91491-1617

91491-1657

91491-1718

91491-1758

91491-2048

RAST2.5

91716

91716-0001

91716-0002

91716-0013

91716-0014

91716-0015

91716-0016

91716-0017

91716-0018

91716-0019

91716-0020

91716-0021

91716-0022

91716-0023

91716-0024

91716-0034

91716-0041

91716-0042

91716-0043

91716-0044

91716-0045

91716-0046

91716-0501

91716-0502

91716-0503

91716-0504

91716-0505

91716-0506

91716-0507

91716-0530

91716-0538

91716-0539

91716-0540

91716-0541

91716-0542

91716-0543

91716-0544

91716-0545

91716-0546

91716-0677

91716-0678

91716-0679

91716-1001

91716-1002

91716-1003

91716-1004

91716-1005

91716-1006

91716-1007

91716-1008

91716-1009

91716-1010

91716-1011

91716-1012

91716-1013

91716-1014

91716-1015

91716-1501

91716-1502

91716-1503

91716-1504

91716-1505

91716-1506

91716-1507

91716-1509

91716-1510

91716-1511

91716-1512

91716-1513

91716-1514

91716-1515

91716-1516

91716-1517

91716-1518

91716-1519

91716-1520

91716-1521

91716-1522

91716-1523

91716-1524

91716-1525

91716-1526

91716-1527

91716-1528

91716-1529

91716-1531

91716-1532

91716-1534

91716-1535

91716-1536

91716-1537

91716-2001

91716-2002

91716-2004

91716-2005

91716-2006

91716-2007

91716-2008

91716-2009

91716-2010

91716-2011

91716-2012

91716-2013

91716-2014

91716-2015

91716-2016

91716-2017

91716-2018

91716-2019

91716-2501

91716-2502

91716-2503

91716-2504

91716-2505

91716-2506

91716-2507

91716-2508

91716-2509

91716-2510

91716-2511

91716-2512

91716-2513

91716-2514

91716-3001

91716-3002

91716-3003

91716-3004

91716-3005

91716-3006

91716-3007

91716-3008

91716-3009

91716-3501

91716-3502

91716-3503

91716-3504

91716-4001

91716-4501

91716-4502

91716-4503

91716-4504

91716-4505

91716-5001

91716-5002

91716-5003

91716-5501

91716-6001

91716-6002

91716-6501

91716-7001

91716-7501

91716-8001

91716-8501

RAST2.5

91717

91717-0002

91717-0003

91717-0004

91717-0005

91717-0006

91717-0007

91717-0008

91717-0009

91717-0010

91717-0011

91717-0012

91717-0013

91717-0014

91717-0015

91717-0016

91717-0017

91717-0018

91717-0019

91717-0020

91717-0021

91717-0022

91717-0023

91717-0024

91717-0025

91717-0026

91717-0027

91717-0028

91717-0029

91717-0030

91717-0031

91717-0032

91717-0033

91717-0035

91717-0036

91717-0037

91717-0038

91717-0039

91717-0040

91717-0351

91717-1001

91717-1002

91717-1003

91717-1004

91717-1005

91717-1007

91717-1008

91717-1009

91717-1010

91717-1011

91717-2001

91717-2002

91717-2003

91717-2004

91717-2005

91717-2006

91717-3001

91717-3002

91717-4001

91717-4002

91717-5001

91717-6001

91717-7001

91717-8001

RAST2.5

91780

91780-0002

91780-0003

91780-0004

91780-0005

91780-0006

91780-0007

91780-0008

91780-0009

91780-0501

91780-0502

91780-0503

91780-0504

91780-0505

91780-0506

91780-0507

91780-0508

91780-0509

91780-0510

91780-0511

91780-0512

91780-1001

91780-1002

91780-1003

91780-1004

91780-1005

91780-1006

91780-1007

91780-1008

91780-1009

91780-1010

91780-1011

91780-1012

91780-1501

91780-1502

91780-1503

91780-1504

91780-1505

91780-1506

91780-1507

91780-1508

91780-1509

91780-2001

91780-2002

91780-2003

91780-2004

91780-2005

91780-2501

91780-2502

91780-2503

91780-2504

91780-2505

91780-2506

91780-2507

91780-2508

91780-2509

91780-3001

91780-3003

91780-3004

91780-3005

91780-3006

91780-3007

91780-3008

91780-3426

91780-3501

RAST2.5

91780

91780-3502

91780-3503

91780-3504

91780-3505

91780-4001

91780-4002

91780-4501

91780-4502

91780-4503

91780-4504

91780-4505

91780-4506

91780-5001

91780-5501

91780-6001

91780-6426

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors

Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 3 of 11

Revision: B Revision Date: 07-15-16

Connector Series

Assembly Order Number

91780-6501

91780-7001

91780-7002

91780-7501

91780-8001

91780-8501

91780-9001

91780-9002

RAST2.5

91780-9003

91780-9004

91780-9005

91780-9006

91780-9007

91780-9008

91780-9009

91780-9010

91780

91780-9011

91780-9012

91780-9013

91780-9014

91780-9015

RAST2.5 92332

92332-0043

92332-0045

92332-2048

92332-2148

RAST Signal

92336

92336-0001

92336-0002

92336-0013

92336-0014

92336-0015

92336-0016

92336-0017

92336-0018

92336-0019

92336-0020

92336-0021

92336-0022

92336-0023

92336-0024

92336-0041

92336-0042

92336-0043

92336-0044

92336-0045

92336-0046

92336-0501

92336-0502

92336-0503

92336-0504

92336-0505

92336-0506

92336-0507

92336-0530

92336-0538

92336-0539

92336-0540

92336-0541

92336-0542

92336-0543

92336-0544

92336-0545

92336-0546

92336-0677

92336-0678

92336-0679

92336-1001

92336-1002

92336-1003

92336-1004

92336-1005

92336-1006

92336-1007

92336-1008

92336-1009

92336-1010

92336-1011

92336-1012

92336-1013

92336-1014

92336-1015

92336-1501

92336-1502

92336-1503

92336-1504

92336-1505

92336-1506

92336-1507

92336-1508

92336-1509

92336-1510

92336-1511

92336-1512

92336-1513

92336-1514

92336-1515

92336-1516

92336-1517

92336-1518

92336-1519

92336-1520

92336-1521

92336-1522

92336-1523

92336-1524

92336-1525

92336-1526

92336-1527

92336-1528

92336-1529

92336-1530

92336-1531

92336-1532

92336-1534

92336-1535

92336-1536

92336-1537

92336-2001

92336-2002

92336-2004

92336-2005

92336-2006

92336-2007

92336-2008

92336-2009

92336-2010

92336-2011

92336-2012

92336-2013

92336-2014

92336-2015

92336-2016

92336-2017

92336-2018

92336-2019

92336-2501

92336-2502

92336-2503

92336-2504

92336-2505

92336-2506

92336-2507

92336-2508

92336-2509

92336-2510

92336-2511

92336-2512

92336-2513

92336-2514

92336-3001

92336-3002

92336-3003

92336-3004

92336-3005

92336-3006

92336-3007

92336-3008

92336-3009

92336-3501

92336-3502

92336-3503

92336-3504

92336-4001

92336-4501

92336-4502

92336-4503

92336-4504

92336-4505

92336-5001

92336-5002

92336-5003

92336-5501

92336-6001

92336-6002

92336-6501

92336-7001

92336-7501

92336-8001

92336-8501

RAST Signal

92338

92338-0002

92338-0003

92338-0004

92338-0005

92338-0006

92338-0007

92338-0008

92338-0009

92338-0010

92338-0011

92338-0012

92338-0013

92338-0014

92338-0015

92338-0016

92338-0017

92338-0018

92338-0019

92338-0020

92338-0021

92338-0022

92338-0023

92338-0024

92338-0025

92338-0026

92338-0027

92338-0028

92338-0029

92338-0030

92338-0031

92338-0032

92338-0033

92338-0035

92338-0036

92338-0037

92338-0038

92338-0039

92338-0040

92338-0041

92338-0042

92338-0043

92338-0044

92338-0351

92338-1001

92338-1002

92338-1003

92338-1004

92338-1005

92338-1007

92338-1008

92338-1009

92338-1010

92338-1011

92338-1012

92338-1013

92338-2001

92338-2002

92338-2003

92338-2004

92338-2005

92338-2006

92338-2007

92338-3001

92338-3002

92338-3003

92338-4001

92338-4002

92338-4008

92338-5001

92338-5002

92338-6001

92338-6002

92338-7001

RAST Signal

92339

92339-0001

92339-0002

92339-0003

92339-0004

92339-0005

92339-0006

92339-0007

92339-0008

92339-0009

92339-0010

92339-0011

92339-0013

92339-0014

92339-0501

92339-0502

92339-0503

92339-0504

92339-0505

92339-0506

92339-0507

92339-0508

92339-0509

92339-0510

92339-0511

92339-1001

92339-1002

92339-1003

92339-1004

92339-1005

92339-1006

92339-1501

92339-1502

92339-1503

92339-1504

92339-1505

92339-1506

92339-1507

92339-1508

92339-1509

92339-2001

92339-2002

92339-2003

92339-2004

92339-2005

92339-2501

92339-2502

92339-2503

92339-2504

92339-2505

92339-2506

92339-2507

92339-2508

92339-3001

92339-3003

92339-3004

92339-3005

92339-3006

92339-3007

92339-3008

92339-3009

92339-3010

92339-3426

92339-3501

92339-3502

92339-3503

92339-3504

92339-3505

92339-4001

92339-4501

92339-4502

92339-4503

92339-4504

92339-4505

92339-4506

92339-5001

92339-5501

92339-6001

92339-6426

92339-6501

92339-7001

92339-7002

92339-7501

92339-8001

92339-8501

92339-9001

92339-9002

92339-9003

92339-9004

92339-9005

92339-9006

92339-9007

92339-9008

92339-9009

92339-9010

92339-9011

92339-9013

92339-9014

93037-0001

93037-0003

93037-0004

93037-0005

93037-0006

93037-0007

93037-0251

93037-0252

93037-0253

93037-0254

93037-0255

93037-0256

93037-0257

93037-0258

93037-0259

93037-0260

93037-0261

93037-0262

93037-0301

93037-0302

93037-0303

93037-0501

93037-0502

93037-0503

RAST2.5

93037-0751

93037-0752

93037-0753

93037-0754

93037-0755

93037-0756

93037-0757

93037-0758

93037

93037-0759

93037-1001

93037-1002

93037-1003

93037-1251

93037-1252

93037-1253

93037-1501

93037-1502

93037-1503

93037-1504

93037-1505

93037-1506

93037-1507

93037-1508

93037-1509

93037-1751

93037-2001

93037-2002

93037-2003

93037-2004

93037-2005

93037-2501

93037-2502

RAST2.5

93037-2751

93037-2752

93037-3001

93037-3002

93037-3003

93037-3501

93037-3502

93037-4001

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors

Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 4 of 11

Revision: B Revision Date: 07-15-16

Connector Series

Assembly Order Number

93037

93037-4251

93037-4501

93037-5001

93037-5002

93037-5003

93037-5004

93037-5251

RAST2.5

93039

93039-0001

93039-0002

93039-0003

93039-0004

93039-0251

93039-0252

93039-0253

93039-0254

93039-0255

93039-0256

93039-1001

93039-2001

93039-2002

93039-3001

93039-4001

93039-5001

RAST2.5

93050

93050-0001

93050-0003

93050-0005

93050-0006

93050-0007

93050-0008

93050-0009

93050-0011

93050-0012

93050-0013

93050-0014

93050-0016

93050-0017

93050-0018

93050-0019

93050-0020

93050-0021

93050-0022

93050-0023

93050-0024

93050-0025

93050-0026

93050-0027

93050-0028

93050-0029

93050-0030

93050-0031

93050-0032

93050-0033

93050-0034

93050-0035

93050-0036

93050-0037

93050-0038

93050-0039

93050-0040

93050-0041

93050-0042

93050-0043

93050-0044

93050-0045

93050-0046

93050-0047

93050-0048

93050-0049

93050-0050

93050-0051

93050-0052

93050-0053

93050-0054

93050-0055

93050-0056

93050-0057

93050-0058

93050-0059

93050-0060

93050-0151

93050-0152

93050-0153

93050-0154

93050-0251

93050-0252

93050-0253

93050-0301

93050-0302

93050-0351

93050-0352

93050-0354

93050-0401

93050-0402

93050-0499

93050-0501

93050-0502

93050-0503

93050-0504

93050-0505

93050-0506

93050-0507

93050-0508

93050-0509

93050-0510

93050-0511

93050-0512

93050-0514

93050-0515

93050-0516

93050-0517

93050-0518

93050-0519

93050-0520

93050-0521

93050-0522

93050-0523

93050-0524

93050-0525

93050-0526

93050-0527

93050-0528

93050-0529

93050-0530

93050-0532

93050-0533

93050-0534

93050-0535

93050-0536

93050-0537

93050-0540

93050-0542

93050-0543

93050-0544

93050-0545

93050-0546

93050-0547

93050-0548

93050-0550

93050-0551

93050-0552

93050-0553

93050-0554

93050-0751

93050-0752

93050-0753

93050-1001

93050-1002

93050-1003

93050-1004

93050-1005

93050-1006

93050-1007

93050-1008

93050-1009

93050-1010

93050-1011

93050-1012

93050-1013

93050-1014

93050-1015

93050-1016

93050-1017

93050-1018

93050-1019

93050-1020

93050-1021

93050-1022

93050-1023

93050-1024

93050-1025

93050-1026

93050-1027

93050-1028

93050-1029

93050-1030

93050-1031

93050-1032

93050-1033

93050-1034

93050-1035

93050-1042

93050-1043

93050-1045

93050-1046

93050-1047

93050-1048

93050-1049

93050-1050

93050-1051

93050-1052

93050-1053

93050-1054

93050-1055

93050-1056

93050-1501

93050-1502

93050-1503

93050-1504

93050-1505

93050-1506

93050-1507

93050-1508

93050-1509

93050-1510

93050-1511

93050-1512

93050-1513

93050-1514

93050-1515

93050-1516

93050-1517

93050-1518

93050-1520

93050-1521

93050-1522

93050-1523

93050-1524

93050-1525

93050-1526

93050-1527

93050-1528

93050-1529

93050-1530

93050-1531

93050-1532

93050-1533

93050-1534

93050-1535

93050-1536

93050-1538

93050-1539

93050-1540

93050-1541

93050-1542

93050-1543

93050-1544

93050-1545

93050-1546

93050-1547

93050-1548

93050-1549

93050-1550

93050-1551

93050-1552

93050-1553

93050-1554

93050-1555

93050-1556

93050-1557

93050-1558

93050-1559

93050-1560

93050-1561

93050-1562

93050-1563

93050-1564

93050-1565

93050-1566

93050-1567

93050-1568

93050-1569

93050-1570

93050-1571

93050-1575

93050-1576

93050-1577

93050-1578

93050-1579

93050-1580

93050-1581

93050-2001

93050-2002

93050-2003

93050-2004

93050-2005

93050-2006

93050-2007

93050-2008

93050-2009

93050-2010

93050-2011

93050-2012

93050-2013

93050-2015

93050-2016

93050-2017

93050-2018

93050-2019

93050-2020

93050-2021

93050-2022

93050-2023

93050-2024

93050-2025

93050-2026

93050-2033

93050-2034

93050-2035

93050-2036

93050-2037

93050-2038

93050-2039

93050-2040

93050-2041

93050-2042

93050-2501

93050-2502

93050-2503

93050-2504

93050-2505

93050-2506

93050-2507

93050-2508

93050-2509

93050-2510

93050-2511

93050-2512

93050-2513

93050-2515

93050-2516

93050-2517

93050-2518

93050-2519

93050-2520

93050-2521

93050-2522

93050-2524

93050-2525

93050-2710

93050-2751

93050-2752

93050-2753

93050-2754

93050-3001

93050-3002

93050-3003

93050-3004

93050-3005

93050-3006

93050-3007

93050-3008

93050-3009

93050-3010

93050-3011

93050-3012

93050-3013

93050-3019

93050-3021

93050-3022

93050-3023

93050-3024

93050-3501

93050-3502

9305-3503

93050-3504

93050-3505

93050-3506

93050-3507

93050-3508

93050-3509

93050-3510

93050-3511

93050-3512

93050-3513

93050-3514

93050-3516

93050-4001

93050-4002

93050-4003

93050-4004

93050-4005

93050-4006

93050-4007

93050-4008

93050-4009

93050-4012

93050-4014

93050-4016

93050-4501

93050-4502

93050-4503

93050-4504

93050-4505

93050-4506

93050-4509

93050-5001

93050-5002

93050-5003

93050-5004

93050-5501

93050-5502

93050-6001

93050-6002

93050-6501

93050-7001

93050-7501

93050-8001

93050-8501

93050-8502

93050-8503

93050-9001

93050-9002

93050-9003

93050-9004

93050-9005

93050-9006

93050-9007

93050-9008

RAST2.5

93051-0001

93051-0002

93051-0003

93051-0004

93051-0005

93051-0006

93051-0007

93051-0008

93051

93051-0012

93051-0013

93051-0014

93051-0015

93051-0017

93051-0018

93051-0019

93051-0020

93051-0021

93051-0024

93051-0025

93051-0026

93051-0027

93051-0028

93051-0029

93051-1001

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors

Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 5 of 11

Revision: B Revision Date: 07-15-16

Connector Series

Assembly Order Number

RAST2.5

93051-1002

93051-1003

93051-1004

93051-1005

93051-1006

93051-1007

93051-1008

93051-2001

93051

93051-2002

93051-2003

93051-2004

93051-2005

93051-2006

93051-3001

93051-3002

93051-4001

93051-4002

93051-4003

93051-4004

93051-5001

93051-5002

R-Power

93270

93270-0001

93270-0002

93270-0003

93270-0004

93270-0005

93270-0006

93270-0007

93270-0008

93270-0009

93270-0010

93270-0011

93270-0012

93270-0013

93270-0014

93270-0015

93270-0016

93270-0017

93270-0018

93270-0019

93270-0020

93270-0021

93270-0022

93270-0023

93270-0024

93270-0025

93270-0034

93270-0035

93270-0501

93270-0502

93270-0503

93270-0504

93270-0505

93270-0506

93270-0507

93270-0508

93270-0509

93270-1001

93270-1002

93270-1003

93270-1004

93270-1005

93270-1006

93270-1007

93270-1008

93270-1009

93270-1010

93270-1011

93270-1012

93270-1013

93270-1014

93270-1015

93270-1016

93270-1017

93270-1030

93270-1501

93270-1502

93270-1503

93270-1504

93270-1505

93270-1506

93270-1507

93270-1508

93270-1513

93270-2001

93270-2002

93270-2003

93270-2004

93270-2005

93270-2006

93270-2007

93270-2008

93270-2009

93270-2010

93270-2011

93270-2501

93270-2502

93270-2503

93270-2506

93270-2507

93270-3001

93270-3002

93270-3003

93270-3004

93270-3005

93270-3006

93270-3501

93270-3502

93270-3503

93270-3504

93270-3505

93270-3506

93270-3507

93270-4001

93270-4002

93270-4003

93270-4004

93270-4005

93270-4006

93270-4007

93270-4012

93270-4501

93270-4502

93270-4503

93270-4504

93270-5001

93270-5002

93270-5003

93270-5004

93270-5005

93270-5006

93270-5012

93270-5013

93270-5501

93270-5502

93270-5503

93270-5504

93270-5505

93270-6001

93270-6002

93270-6501

93270-6502

93270-7001

93270-7002

93270-7003

93270-7501

93270-7502

93270-7503

93270-7504

93270-8001

93270-8501

R-Power

93280

93280-0001

93280-0002

93280-0003

93280-0004

93280-0005

93280-0006

93280-0007

93280-0008

93280-0009

93280-0010

93280-0011

93280-0012

93280-0013

93280-0014

93280-0015

93280-0016

93280-0024

93280-0025

93280-0501

93280-0502

93280-0503

93280-0504

93280-0505

93280-0506

93280-0507

93280-0508

93280-0509

93280-1001

93280-1002

93280-1003

93280-1004

93280-1005

93280-1006

93280-1007

93280-1008

93280-1009

93280-1010

93280-1011

93280-1012

93280-1013

93280-1014

93280-1015

93280-1016

93280-1017

93280-1025

93280-1501

93280-1502

93280-1503

93280-1504

93280-1505

93280-1506

93280-1507

93280-1508

93280-2001

93280-2002

93280-2003

93280-2004

93280-2005

93280-2006

93280-2007

93280-2008

93280-2009

93280-2010

93280-2011

93280-2501

93280-2502

93280-2503

93280-3001

93280-3002

93280-3003

93280-3004

93280-3005

93280-3006

93280-3501

93280-3502

93280-3503

93280-3504

93280-4001

93280-5001

93280-5002

93280-5003

93280-5004

93280-5005

93280-5006

93280-5501

93280-5502

93280-5503

93280-5504

93280-5505

93280-6001

93280-6002

93280-6501

93280-6502

93280-7001

93280-7002

93280-7003

93280-7501

93280-7502

93280-8001

93280-8501

RAST2.5

93334

93334-0001

93334-0002

93334-0003

93334-0004

93334-0005

93334-0006

93334-0007

93334-0008

93334-0009

93334-0010

93334-0011

93334-0012

93334-0013

93334-0014

93334-0015

93334-0016

93334-0017

93334-0018

93334-0019

93334-0020

93334-0021

93334-0022

93334-0023

93334-0024

93334-0025

93334-0026

93334-0027

93334-0028

93334-0029

93334-0030

93334-0031

93334-0032

93334-0033

93334-0034

93334-0035

93334-0036

93334-0037

93334-0038

93334-0039

93334-0040

93334-0501

93334-0502

93334-0503

93334-0504

93334-0505

93334-0506

93334-0507

93334-0508

93334-0509

93334-0510

93334-0511

93334-0512

93334-0513

93334-0514

93334-0515

93334-0516

93334-0517

93334-0518

93334-0519

93334-0520

93334-0521

93334-0522

93334-0523

93334-0524

93334-0525

93334-0526

93334-0527

93334-0528

93334-0529

93334-0752

93334-0753

93334-1001

93334-1002

93334-1003

93334-1004

93334-1005

93334-1006

93334-1007

93334-1008

93334-1009

93334-1010

93334-1011

93334-1012

93334-1013

93334-1014

93334-1015

93334-1016

93334-1017

93334-1018

93334-1019

93334-1020

93334-1501

93334-1502

93334-1503

93334-1504

93334-1505

93334-1506

93334-1507

93334-1508

93334-1509

93334-1510

93334-1511

93334-1512

93334-1513

93334-1514

93334-1515

93334-1516

93334-1517

93334-1518

93334-1519

93334-1520

93334-1521

93334-1522

93334-1523

93334-1524

93334-1525

93334-1526

93334-1527

93334-1528

93334-1529

93334-1530

93334-1531

93334-1532

93334-1533

93334-1534

93334-1535

93334-1536

93334-1537

93334-1538

93334-1539

93334-2001

93334-2002

93334-2003

93334-2004

93334-2005

93334-2006

93334-2007

93334-2008

93334-2009

93334-2010

93334-2011

93334-2012

93334-2013

93334-2014

93334-2015

93334-2016

93334-2017

93334-2018

93334-2019

93334-2020

93334-2021

93334-2022

93334-2023

93334-2501

93334-2502

93334-2503

93334-2504

93334-2505

93334-2506

93334-2507

93334-2508

93334-2509

93334-2510

93334-2511

93334-2512

93334-2513

93334-2514

93334-2515

93334-2710

93334-2751

93334-2752

93334-2753

93334-2754

93334-3001

93334-3002

93334-3003

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors

Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 6 of 11

Revision: B Revision Date: 07-15-16

Connector Series

Assembly Order Number

RAST2.5

93334-3004

93334-3005

93334-3006

93334-3007

93334-3008

93334-3009

93334-3501

93334-3502

93334

93334-3503

93334-3504

93334-4001

93334-4002

93334-4003

93334-4004

93334-4501

93334-4502

93334-4503

93334-4504

93334-5001

93334-5002

93334-5501

93334-6001

93334-6002

93334-6501

RAST2.5

93339

93339-0001

93339-0002

93339-0003

93339-0004

93339-0005

93339-0006

93339-0007

93339-0008

93339-0009

93339-0010

93339-0011

93339-0012

93339-0013

93339-0014

93339-0016

93339-0017

93339-0018

93339-0019

93339-0020

93339-0021

93339-0022

93339-0023

93339-0024

93339-0025

93339-0026

93339-0027

93339-0028

93339-0029

93339-0030

93339-0031

93339-0032

93339-0033

93339-0034

93339-0035

93339-0036

93339-0037

93339-0038

93339-0039

93339-0040

93339-0041

93339-0042

93339-0043

93339-0044

93339-0045

93339-0046

93339-0047

93339-0048

93339-0049

93339-0050

93339-0051

93339-1001

93339-1002

93339-1003

93339-1004

93339-1005

93339-1006

93339-1007

93339-1008

93339-1009

93339-1010

93339-1011

93339-1012

93339-1013

93339-1014

93339-1016

93339-1017

93339-1018

93339-1019

93339-1020

93339-1021

93339-2001

93339-2002

93339-2003

93339-2004

93339-2005

93339-2006

93339-2007

93339-2008

93339-2009

93339-2010

93339-2011

93339-2012

93339-2013

93339-2014

93339-2015

93339-2016

93339-2017

93339-2018

93339-2019

93339-3001

93339-3002

93339-3003

93339-3004

93339-3005

93339-3006

93339-4001

93339-4002

93339-4003

93339-4004

93339-4005

93339-4006

93339-4007

93339-4008

93339-4009

93339-4010

93339-4011

93339-4012

93339-5001

93339-5002

RAST2.5

93366

93366-0001

93366-0003

93366-0004

93366-0005

93366-0006

93366-0007

93366-0008

93366-0009

93366-0010

93366-0251

93366-0252

93366-0253

93366-0254

93366-0255

93366-0256

93366-0257

93366-0258

93366-0259

93366-0260

93366-0261

93366-0262

93366-0263

93366-0264

93366-0265

93366-0301

93366-0302

93366-0303

93366-0501

93366-0502

93366-0503

93366-0504

93366-0505

93366-0506

93366-0507

93366-0508

93366-0751

93366-0752

93366-0753

93366-0754

93366-0755

93366-0756

93366-0757

93366-0758

93366-0759

93366-0901

93366-1001

93366-1002

93366-1003

93366-1251

93366-1252

93366-1253

93366-1254

93366-1255

93366-1501

93366-1502

93366-1503

93366-1504

93366-1505

93366-1506

93366-1507

93366-1508

93366-1509

93366-1751

93366-1752

93366-1901

93366-2001

93366-2002

93366-2003

93366-2004

93366-2005

93366-2006

93366-2007

93366-2501

93366-2502

93366-2503

93366-2504

93366-2751

93366-2752

93366-3001

93366-3002

93366-3003

93366-3004

93366-3253

93366-3501

93366-3502

93366-3503

93366-4001

93366-4002

93366-4251

93366-4501

93366-5001

93366-5002

93366-5003

93366-5004

93366-5005

93366-5006

93366-5007

93366-5251

93366-5501

93366-6001

93366-6002

93366-6501

93366-7001

93366-7501

93366-8001

93366-8501

RAST2.5

93367

93367-0001

93367-0002

93367-0003

93367-0004

93367-0005

93367-0006

93367-0251

93367-0252

93367-0253

93367-0254

93367-0255

93367-0256

93367-0257

93367-0258

93367-0351

93367-1001

93367-2001

93367-2002

93367-2003

93367-2004

93367-2005

93367-3001

93367-3002

93367-4001

93367-4002

93367-4003

93367-5001

93367-6001

93367-7001

93367-8001

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors

Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 7 of 11

Revision: B Revision Date: 07-15-16

Figure 1

DEFINITION OF TERMS

Reference:

Application Specification AS-99033-0008.

TERMINATION SPECIFICATION

Connector Series

Terminated Height

Cut-off Tab Maximum

Pull Force Minimum*

mm

In.

mm

In.

N

Lbf

RAST2.5

10.85 –11.00

0.427 –0.433

0.3

0.012

30

6.7

RAST Signal

30

6.7

R-Power

50

11.2

Customer to cut off connector from molded chain

*Parallel or 90° to the wire axis

Notes:

1. This tool should only be used for the connectors and wire gauges specified on this sheet.

2. This tool is not adjustable for termination height. Variations in tools, connectors, wire stranding, and insulation

types may affect termination height.

3. Molex does not repair hand tools (see warranty above).

The replacement parts listed are the only parts available for

repair. If the handles or crimp tooling is damaged or worn,

a new tool must be purchased.

4. Terminated height should be used as the final criteria for an

acceptable crimp. Pull force is a reference only.

5. Molex does not certify crimp hand tools.

OPERATION

Trim one connector off the molded chain using a razor blade, as

shown below. See Figure 2. The cut-off tab must be less than

0.3mm as shown in Figure 1.

SINGLE

CONNECTOR

MOLDED CHAIN

CUT OFF FROM CHAIN

Figure 1

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors

Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 8 of 11

Revision: B Revision Date: 07-15-16

TABS FACE OUT

Figure 3

HOLDING

CLIP

HOLDING

CLIP

CONNECTOR IN

PLACE

TOOL NEST

PUSH WIRE INTO

CONNECTOR

RETAINING

COMB

PRESS WIRE

DOWN

Figure 4

CONNECTOR

WIRE

WIRE

RETAINING

COMB

When trimming the connector off the molded chain, be careful to not accidentally close the connector partway.

If the connector is closed too far, wires will be unable to fit into it.

1. Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism

will release the handles, and the hand tool will spring open.

2. With the hand tool in the open position, load the connector in the tool. The tool nest is polarized to accept

the connector in only one orientation (tabs facing outward) See Figure 3.

3. Push the connector all the way to the left until it stops. There is a holding clip in the tool to prevent the

connector from falling out.

4. Place the wire into the connector, pushing it in until it stops.

5. To keep the wire in place, press it into the retaining comb on the front of the tool. See Figure 4.

6. Repeat steps 3 and 4 until all wires are loaded into the connector.

7. To terminate the connector, squeeze the tool handles together until the anti-backup ratchet releases.

Release the handles and they will spring open.

8. Lift all wires out of the retaining comb and pull the finished connector out of the tool.

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors

Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 9 of 11

Revision: B Revision Date: 07-15-16

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following

maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine

oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs

cleaning and lubrication for a maximum service life of trouble free crimping. Light oil (such as 30 weight

automotive oil) used at the oil points, every 5,000 connectors or 3 months, will significantly enhance the tool life.

4. Wipe excess oil from hand tool, particularly from the connector nest area. Any oil transferred from the

termination area onto the contacts may affect its electrical characteristics.

5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the nest and

store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by lifting the ratchet release lever. See Figure 8.

Warranty

This tool is for electrical connector termination purposes only. This tool is made of the best quality materials. All

vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will

not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,

fixturing, or use of handle extensions voids this warranty.

CAUTION: Repetitive use of this tool should be avoided.

CAUTIONS:

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the Molex connectors specified for this tool.

CAUTION: Molex specifications are valid only when used with Molex connectors and tooling.

Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors

Doc No: ATS-6382729HM Release Date: 05-15-14 UNCONTROLLED COPY Page 10 of 11

Revision: B Revision Date: 07-15-16

Applications for the Modular Crimp Head

WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction

and without first reading and understanding the instructions in the proper Manual or Specification Sheet.

See Chart below for the correct Manual or Specification Sheet.

WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the

power by unplugging or turn off the Actuator from its power source.

CAUTION: Keep fingers away from the termination area when operating this tool. It may cause severe

injury.

CAUTION: Wear safety glasses when operating or servicing this tool.

The chart below shows all applications for this Modular Crimp Head.

Modular Crimp Head

Order No.

Tool

Order no.

Tool

Description

Adapter

Order No.

Adapter

Description

Figure

No.

63827-2970

63816-0000

Hand Crimp Frame (Short)

N/A

N/A

5

63816-0050

Hand Crimp Frame (Long)

N/A

N/A

5

63816-0200

Battery Power Tool (110 V)

63816-0600

Battery Power Crimp Adapter

6

63816-0250

Battery Power Tool (220 V)

63816-0600

Battery Power Crimp Adapter

6

63816-0100

Air Power Tool

63816-0700

Air Power Crimp Adapter

7

Applications for the Modular Crimp Head

Hand Crimp Tool

Battery Powered Tool

Air Powered Tool

Figure 5

Figure 6

Figure 7

AIR

POWER

TOOL

MODULAR

CRIMP HEAD

LOCKING

PINS

LOCKING

PINS

AIR POWER

CRIMP

ADAPTER

MODULAR

CRIMP

HEAD

BATTERY

POWER

CRIMP

ADAPTER

LOCKING

PINS

LOCKING PINS

BATTERY

POWERED

TOOL

MODULAR

CRIMP

HEAD

LOCKING

PINS

HAND CRIMP

FRAME LONG

OR SHORT