Molex 63827-1300 Bedienungsanleitung

Hand Crimp Tool for Board-In Crimp Terminals

Doc No: ATS-6382713H Release Date: 07-02-13 UNCONTROLLED COPY Page 1 of 5

Revision: A Revision Date: 07-02-13

Application Tooling

Specification Sheet

Modular Crimp ead

Order No. 63827-1370

and Crimp Tool

Order No. 63827-1300

FEATURES

% A full cycle ratcheting hand tool ensures complete crimps

% Ergonomically designed soft handles

% Precisely designed crimping profiles with simple contact positioning

% Easy handling due to outstanding force ratio

% odular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,

accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).

% Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),

accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).

SCOPE

Products: SolderRight™ Right Angle Board-In Crimp Terminal, 16 AWG

Terminal Series No.

Terminal Order No.

Wire Size

Insulation Diameter

Strip Length

IPC/W MA

A620

(1)

Terminal

Max. (2)

AWG

mm²

In.

171892

0100

1.30

1.80

2.00

.071

.079

2.39

.094

5.40

5.70

.212

.224

(1)

To achieve optimum IPC

A620 insulation crimps, use th

insulation OD range

(2) Overall insulation OD specification for terminal.

DEFINITION OF TERMS

TYPE 4A

INSULATION

CRIMP EIG T

BRUS

STRIP LENGT

BELL MOUT

WIRE

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP EIG T

TWISTING

CUT-OFF TAB

SEAM

CONTACT GAP

Hand Crimp Tool for Board-In Crimp Terminals

Doc No: ATS-6382713H Release Date: 07-02-13 UNCONTROLLED COPY Page 2 of 5

Revision: A Revision Date: 07-02-13

CRIMP SPECIFICATION

Terminal Series No.

Bell mouth

off Tab Max

imum

Conductor Brush

Maximum

In.

171892

0.20

0.50

.008

.020

0.30

.012

0.45

.018

Terminal

Series No.

Bend up Bend down

Twist Roll

Punch Width (Ref)

Contact Gap

(Center to Center)

Seam

Seam shall not be open and

no wire allowed out of

the crimping area

Conductor

Insulation

Degree

In.

171892

2.30

.090

2.30

.090

2.30

2.80

.090

.110

After crimping, the crimp profiles should measure the following:

Terminal Series No. Wire Size

Conductor

Insulation

Pull Force

Minimum

Crimp eight

Crimp Width (Ref)

Crimp eight

AWG

In.

Lb.

171892

1.30

1.48

1.52

.058

.060

2.45

.096

2.45

.096

133.5

30.0

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. Pull Force should be measured with no influence from the insulation crimp.

3. The above specifications are guidelines to an optimum crimp.

4. olex does not repair hand tools (see Warranty on page 3). The replacement parts listed are the only parts

available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp.

Refer to olex Quality Crimping Handbook 63800-0029 for additional

information on crimping and crimp testing.

6. olex does not certify crimp hand tools.

OPERATION

Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will

release the handles, and the hand tool will spring open.

Preparing Terminals for Crimping

The terminals must be cut from the reel as shown. See Figure 1. The

carrier strip holes are used to assist in loading the terminal in position

over the crimp anvils. The carrier strip will help maintain terminal

position during crimping and can be broken off after the crimp is

complete.

Crimping Terminals

1. Load the terminal with carrier strip onto the crimp anvils. ake sure

the carrier strip pilot holes fit over the positioning pins.

2. Place the properly stripped wire into the open terminal barrel. Push

the wire into the tool until the end of the wire contacts the wire stop,

making sure that all wire strands are inside of the conductor barrel.

See Figures 2 and 3.

3. While holding the wire with one hand, slowly squeeze the tool handles together to close the tool jaws until the

ratchet mechanism releases. At this point the handles can be released and will spring open.

Figure

LOCATOR

Figure 2

TERMINAL

CARRIER STRIP

POSITIONING

Hand Crimp Tool for Board-In Crimp Terminals

Doc No: ATS-6382713H Release Date: 07-02-13 UNCONTROLLED COPY Page 3 of 5

Revision: A Revision Date: 07-02-13

4. Remove the crimped terminal and inspect for acceptable crimp attributes.

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

Maintenance

It is recommended that each operator of the tool be made aware

of, and responsible for, the following maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean

brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. ake certain all pins; pivot points and bearing surfaces are

protected with a thin coat of high quality machine oil. Do not oil

excessively. The tool was engineered for durability but like any

other equipment it needs cleaning and lubrication for a

maximum service life of trouble free crimping. Light oil (such

as 30 weight automotive oil) used at the oil points, every 5,000

crimps or 3 months, will significantly enhance the tool life.

4. Wipe excess oil from hand tool, particularly from crimping area.

Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an

application.

5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,

and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by lifting the ratchet release lever. See Figure 7.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will

not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,

fixturing, or use of handle extensions voids this warranty.

CAUTION: Repetitive use of this tool should be avoided.

CAUTIONS:

1. anually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the olex terminals specified for crimping with this tool.

TERMINAL

WIRE

INSULATION

PUNC

CONDUCTOR

ANVIL

INSU

LATION

ANVIL

Figure

CONDUCTOR

PUNC

LOCATOR

WIRE

STOP

Hand Crimp Tool for Board-In Crimp Terminals

Doc No: ATS-6382713H Release Date: 07-02-13 UNCONTROLLED COPY Page 4 of 5

Revision: A Revision Date: 07-02-13

MODULAR

CRIMP

EAD

BATTERY

POWER

CRIMP

ADAPTER

LOCKING

PINS

LOCKING PINS

BATTERY

POWERED

TOOL

AIR

POWER

TOOL

MODULAR

CRIMP EAD

LOCKING

PINS

LOCKING

PINS

AIR

POWER

CRIMP

ADAPTER

CAUTION: olex crimp specifications are valid only when used with olex terminals and tooling.

Applications for the Modular Crimp ead

WARNING: NEVER operate, service, install, or adjust this odular Crimp Head without proper instruction and

without first reading and understanding the instructions in the proper anual or Specification Sheet. See Chart

below for the correct anual or Specification Sheet.

WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the power

by unplugging or turn off the Actuator from its power source.

CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.

CAUTION: Wear safety glasses when operating or serving this tool.

The chart below shows all applications for this odular Crimp Head.

Modular Crimp ead

Order No.

Tool

Order no.

Tool

Description

Adapter

Order No.

Adapter

Description Figure No.

63827-1370

63816

0000

Hand Crimp Frame (Short)

N/A

63816

0050

Hand Crimp Frame (Long)

N/A

63816

0200

Battery Power

Tool (110 V)

63816

0600

Battery Power Crimp Adapter

63816

0250

Battery Power

Tool (220 V)

63816

0600

Battery Power Crimp Adapter

63816

0100

Air

Tool

63816

0700

Air Power

Crimp Adapter

Applications for the Modular Crimp ead

and Crimp Tool

Battery Powered Tool

Air Powered Tool

Figure

MODULAR

CRIMP

EAD

LOCKING

PINS

AND CRIMP

FRAME LONG

OR S ORT

Hand Crimp Tool for Board-In Crimp Terminals

Doc No: ATS-6382713H Release Date: 07-02-13 UNCONTROLLED COPY Page 5 of 5

Revision: A Revision Date: 07-02-13

RATC ET

RELEASE LEVER

ANDLE

SPRING

CRIMPING

SPRING (2)

Figure

M4 X 20mm

LONG B CS

(2)

PARTS LIST

Item

Order Number

Description

Quantity

638

odular

Crimp

Head

1 (

ef)

63816

Hand Crimp

Frame

(

Short

)

(

ef)

638

Locator

Plate

63816

0001

Locking

63600

0525

Handle Spring

63600

0520

Crimping Spring

Visit our Web site at http://www.molex.com

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