Molex 57030-3000 Bedienungs- und Wartungshandbuch

INSTRUCTION FOR OPERATION AND ADJUSTMENT OF

MODULAR CRIMP DIE

1980, JAN 1.

2015,May 25

INSTRUCTION SHEET NO.

IS-0006E

ISSUED DATE

REVISED DATE

REV

××××

57×××－3000

MODEL NO.

MODEL NO.57030-3000

--*For the Safety Operation *--

Do not start your Modular Crimp Die until you have read and

acquainted yourself with these instruction!

Safety cover should be mounted in proper manner for

crimping operation.

CONTENTS

1.DESCRIPTION -------------------------------------------------------------------------------------- 2.

2. MECHANISM AND ADJUSTMENT -------------------------------------------------------------- 2.

2-1. CONDUCTOR CRIMP HEIGHT ADJUSTMENT MECHANISM -------------------------- 2.

2-2. INSULATION CRIMP HEIGHT ADJUSTMENT MECHANISM -------------------------- 2.

2-3. FEED LENGTH ADJUSTMENT MECHANISM -------------------------------------- 3.

2-4. FEED PAWL FINGER LOCATION ADJUSTMENT MECHANISM -------------- 5.

2-5. BELL MOUTH,CUT-OFF TAB ADJUSTMENT MECHANISM -------------------------- 5.

3. TO MOUNT MODULAR CRIMP DIE TO CRIMPING MACHINE Ml5A -------------- 7.

4. REPLACEMENT OR MOUNTING PROCEDURE FOR PERISHABLE PARTS -- 8.

5. MATTERS To BE ATTENDED TO ------------------------------------------------------------ 10.

6. DAILY MAINTENANCE ------------------------------------------------------------------------ 11

7. TRQURLE SHQQTING ------------------------------------------------------------------------ 12.

8. CRIMPING PROCEDURE FOR THE SAME SERIES TERMINAL ------------------------ 12.

9. ASSEMBLY DIAGRAM OF MODULAR CRIMP DIE AND PARTS LIST ------------ 13.

l. Description.

Molex Japan Modular Crimp Die is designed and developed to save time,

Money and man-hour for crimping operation as well as to make precise

termination.

It is very easy to mount on/or remove from the Crimping Machine M15A,

Therefore versatile Crimping are possible to possess several Modular Dies.

It has may special features to save time as undermentioned.

(See photo l.)

1—1. One-touch selection mechanism for conductor crimp height.

1—2. One-touch selection mechanism for insulation crimp height.

1—3. Easy adjustment for feed length.

1—4. Easy adjustment for feed finger location.

We are confident that Molex Modular Crimp Dies have

made major contributions to our Customers’ cost reduction efforts.

2. Mechanism and Adjustment

2—l. Conductor crimp height adjustment mechanism.

Conductor crimp height is able to select for wire size to be used

by "one-touch" under the conditions of Crimping machine shut

height is adjusted to specified height.

Procedure: (gee illustration l.)

l—Confirm wire size to be used.

2—Select suitable crimp height in the mark of A, B, C, or D.

(Crimp height specifications are shown in Name plate, Parts list

or Crimping Specifications.)

—2—

[PHOTO-1]

3 —Push Adjust Rod ⑫by a screw driver until Pin (61) Provided on

Adjust Rod is come off from Identification Plate ⑪

4—Turn Adjust Rod to the mark selected by paragraph 2 and release

it so Adjust Rod is pushed back by Spring (58) to seat pin (61) in the

selected mark position, Then selected crimp height is to obtained.

5—Confirm pin (61) is in the selected mark position.

Constituent Components

MODEL NO.

DESCRIPTION

ITEM NO.

J5877-***

J5870-003

J5876-***

J5870-004

J5822-021

J5811-014

WIRE CRIMP HIGHT ADJUST ROD

HOLDER BLOCK

IDENTIFICATION PLATE

COVER PLATE

COMPRESSION SPRING

SPRING PIN

(12)

(7)

(11)

(8)

(58)

(61)

2—2. Insulation Crimp Height Adjustment Mechanism.

This mechanism is designed to obtain crimp heights in eight (8) steps.

Procedure: (See Illustration 2.)

1—Pul1 Insulation Crimp Height Adjust Rod (13) by fingers until it is

come off from cavity of the Rem (3).

—3—

(58)

(8)

(12)

(61)

(7)

(11)

2—Turn Adjust Rod (13) to align selected number to Indication mark

(See illustration 2) and release it.

3—Adjust Rod (13) is pulled back by Compression Spring (57) , and fallen

into cavity of Ram. Then selected insulation crimp height is to be obtained,

4—Confirm Adjust Rod is properly fallen into the cavity of Ram.

Normal position is known as the front surface of Adjust Rod and

the surface of Identification plate are approximately aligned.

Constituent Components:

MODEL NO.

DESCRIPTION

ITEM NO.

J5880-***

INS. CRIMP HIGHT ADJUST ROD

(13)

J5870-005

RAM

(9)

J5822-020

COMPRESSION SPRING

(57)

2—3. Feed Length Adjustment Mechanism.

This Mechanism is designed to adjust the feed length easily

according to the terminal types having different feed length.

Procedure: (See photo 2.)

1—Adjustment should be performed by manual operation, after

modular die is mounted on the crimping machine. Fine adjustment

may be performed in the automatic operation, after completion of

manual adjustment.

2—loosen Lock Bolt (80) so that feed length Adjust Rod (39) is able to

turn by a screw driver. Turn Adjust Rod (39) clockwise, then feed

finger (55) is shifted to left with feed length is increased. In the

opposite direction, turn it counter-clockwise, then feed length is

decreased.

—4—

(57)

(9)

(13)

3—Performing this adjustment, feed finger location may be shifted,

therefore adjustment of feed finger location should be performed

afterwards. After completion of adjustment, tighten Lock Bolt (80).

4—Confirm feed length by 2—3 times manual operation.

Note: For the manner by manual operation, please refer to Manual

Operation Procedure described in Crimping Machine

instructions.

5—Confirm feed length by 2-5 times automatic operation.

2—4. Feed pawl finger location adjustment mechanism.

This mechanism is designed to locate terminal properly in the

center of the anvil.

Procedure: (See photo 3.)

1—Loosed Lock Nut (92)

2—Turn Adjust Screw (68) counter-clockwise, then feed finger (55) is

shifted to left, and turn it clockwise, then feed finger is shifted to

right.

3—Turn Adjust Screw (68) so that the center of terminal is located at

the center of Anvil (4) properly.

Tighten Lock Nut (82) after completion of adjustment.

4—Confirm terminal is fed in the correct location by 2-3 times

manual operation. Fine adjustment may be performed by 2-5

times automatic operation.

2—5. Bell Mouth, Cut-off Tab Adjustment Mechanism.

Length of bell mouth and cut-off cab are adjusted by this

mechanism at the same time.

—5—

(68)

(82)

(55)

Procedure: (See illustration?)

1—Loosen Lock Bolt (88) provided on the Block (26).

2—Turn Adjust Rod (28) provided on the Block (26). Then terminal strip

guide assembly is shifted back and forth.

TURN TO

LENGTH OF

BELL MOUTH

LENGTH OF

CUT-OFF

TERMINAL

SHIFTED TO

CLOCKWISE

INCREASE

DECREASE

BACK SIDE

COUNTOR-

CLOCKWISE

DECREASE

INCREASE

FRONT SIDE

3—Turn Adjust Rod (28) so that length of bell mouth and cut-off tab

are in the specified dimensions described in the crimping

specifications.

4—Tighten Lock Bolt lightly. (so that adjust rod is able to turn by a

screw driver.)

5—Mount Modular crimp die on crimping machine, (power switch

should be turned off.)

6—As a test, crimp wire onto terminal by manual operation.

7—If the length of bell mouth and cut-off tab are adjusted properly,

remove modular die from crimping machine, and tighten lock bolt

(88) securely.

8—Mount modular die on crimping machine again, and crimp terminal

2—3 times for the final confirmation.

At the paragraph 7, if it is not adjusted properly, turn adjust rod

(28) again for readjustment.

Note: In this case, if the Lock Bolt (88) is over-tightened, adjust rod is

not able to turn. Then modular die has to be removed from

crimping machine to tighten lock bolt again according to

paragraph 4.

—6—

(88)

(28)

(25)

3. To mount Modular Crimp Die to Crimping Machine M15A

Modular dies are designed to mount on/or remove from crimping machine

M15A very easily.

Procedure;

1—A hanging hook is provided on the ram of crimping machine, Hang

Holder Block of Modular crimp die on this hook.

2—Pull down Modular Die toward Bolster. Gear Base Plate Groove of

Modular die to Locator Block.

3—Tighten Clamp Bolt with pushing Modular die toward Locator Block.

4—Confirm Modular die is held securely by Clamp Plate.

After mounting, crimping machine may be operated 2—3 times by

manual operation for checking abnormal operation of modular die.

*Mounting Procedure, in case of the Bolster is removed from the base of

crimping machine.

1—Adjust the Ram position of crimping machine so that ram shut

height is in the highest position.

2—Mount Modular crimp die mounted on bolster on the bed of

crimping machine.

3—Place nodular crimp die mounted on bolster on the bed of crimping

machine. And Hang Holder Block of modular die on the Hook provided

on Ram of crimping machine.

4—Move modular die mounted on bolster so that Holder block is

located in the center of Hook in all directions.

5—Tighten Clamp Plate Bolt to fix Bolster to Bed of crimping machine.

—7—

*Conductor crimp height adjustment

This adjustment may be applied in case of modular die is replaced, of

specified crimp height is not obtained on normal crimping operation.

1—Select proper conductor crimp height mark [A, B, C or D] for

wire size to be used.

2—Check interference between punch and anvil by manual operation.

3—Feed terminal, to be crimped, on the anvil of Modular crimp die by

manual operation.

5—Adjust conductor crimp adjusting mechanism provided on crimping

machine so that conductor crimp height is in the specified value.

6—Confirm crimp height by 2-3times automatic crimping operation.

Note: For the adjusting method of conductor crimp height by

crimping machine, please refer to instruction manual for

Crimping Machine M15A.

4. Replacement or Mounting Procedure for Perishable Parts.

*For the Perishable Parts of Modular Crimp Die, please refer to Parts List.

*Replacement of the perishable Parts should be performed after Modular Die

is removed from the crimping machine.

4—l. Replacement of Anvil

1—Remove Mounting Bolt (88) for Anvil (4) located under Base Plate,

then Anvil (4) is to be removed.

2—Clean up inside of a groove where the anvil is set into.

3—Replace with new anvil with tightening mounting bolt (88).

Note: Do not make mistake for front and back side of Anvil.

4—Confirm interference between punch and anvil to move down ram

slowly.

—8—

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