Molex 64001-7400 Bedienungsanleitung

64001-7400 Hand Crimp Tool

Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED

COPY Page 1 of 9

Revision: A Revision Date: 05-21-07

Hand Crimp Tool

Operating Instruction and Specifications Sheet

Order No. 64001-7400

(Replaces 64001-3200)

FEATURES

A full cycle ratcheting hand tool ensures complete crimps

Long handles for comfortable crimping with reduced crimping force

3-nested tool eliminates the need for additional tools

A precision user-friendly terminal locator holds terminals in the proper crimping position for

each of the three nests

SCOPE

Products: Perma-SealRing Tongue, Spade Tongue, Hook Tongue, 3 and 4-Way

Terminals. Butt Splices and Step Down Butt Splices 10–22 AWG.

Testing

Mechanical

The tensile test, or pull test, is a means of evaluating the mechanical properties of the

crimped connections. The following charts show the specifications for various wire sizes.

The tensile strength is shown in pounds and indicates the minimum acceptable force to

break or separate terminal from the conductor.

Wire Size (AWG)

UL –486 A

UL –486 C

*UL - 486 A - Terminals (copper conductors only)

*UL - 486 C - Butt Splices, Parallel Splices

The following is a partial list of the product part numbers and their specifications that this tool

is designed to run. We will be adding to this list and an up to date copy is available on

www.molex.com

Wire Size: 18 –22 AWG 0.80 –0.35 mm²

Terminal No.

Terminal

Eng No. (REF)

Terminal No.

Mylar Tape

Wire Strip Length

Insulation Diameter

Maximum

19164-0003

SA-221-10

19164-0306

.281

7.14

.235

5.97

19164-0004

SA-222-14

19164-0844

.281

7.14

.235

5.97

19164-0005

SA-226-38

19164-0845

.281

7.14

.235

5.97

19164-0006

SA-235-06

.281

7.14

.235

5.97

19164-0007

SA-235-08

.281

7.14

.235

5.97

19164-0008

SA-235-10

.281

7.14

.235

5.97

64001-7400 Hand Crimp Tool

Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED

COPY Page 2 of 9

Revision: A Revision Date: 05-21-07

Wire Size: 18 –22 AWG 0.80 –0.35 mm²

Terminal No.

Terminal

Eng No. (REF)

Terminal No.

Mylar Tape

Wire Strip Length

Insulation Diameter

Maximum

19164-0011

SA-2YCX

N/A

.281

7.14

.215

5.46

19164-0013

SAA-22-18

19164-0014

.281

7.14

.210

5.33

19164-0085

SA-221-06

.281

7.14

.235

5.97

19164-0086

SA-221-08

19164-0419

.281

7.14

.235

5.97

19164-0210

SA-210-06

.281

7.14

.235

5.97

19164-0211

SA-210-08

.281

7.14

.235

5.97

19164-0212

SA-210-10

.281

7.14

.235

5.97

19164-0283

SA-232-04

.281

7.14

.235

5.97

19164-0284

SA-2XCX

N/A

.281

7.14

.235

5.97

19164-0435

SA-222-56

.281

7.14

.235

5.97

19164-0443

SA-215-08

19164-0850

.281

7.14

.235

5.97

19164-0445

SA-215-04

.281

7.14

.235

5.97

19164-0446

SA-215-06

.281

7.14

.235

5.97

19164-0625

SA-222-10

.281

7.14

.235

5.97

Wire Size: 14 –16 AWG 2.00 –1.30 mm²

Terminal No.

Terminal

Eng No. (REF)

Terminal No.

Mylar Tape

Wire Strip Length

Insulation Diameter

Maximum

19164-0020

SB-218-38

19164-0307

.281

7.14

.235

5.97

19164-0021

SB-219-10

.281

7.14

.235

5.97

19164-0022

SB-223-06

.281

7.14

.235

5.97

19164-0023

SB-224-06

.281

7.14

.235

5.97

19164-0024

SB-224-08

.281

7.14

.235

5.97

19164-0025

SB-225-10

19164-0940

.281

7.14

.235

5.97

19164-0026

SB-225-14

19164-0308

.281

7.14

.235

5.97

19164-0027

SB-225-56

19164-0309

.281

7.14

.235

5.97

19164-0028

SB-227-06

19164-0948

.281

7.14

.235

5.97

19164-0029

SB-227-08

19164-0949

.281

7.14

.235

5.97

19164-0030

SB-227-10

19164-0950

.281

7.14

.235

5.97

19164-0031

SB-237-04

19164-0941

.281

7.14

.235

5.97

19164-0032

SB-237-06

19164-0310

.281

7.14

.235

5.97

19164-0033

SB-237-08

19164-0311

.281

7.14

.235

5.97

19164-0034

SB-237-10

19164-0312

.281

7.14

.235

5.97

19164-0035

SB-239-04

.281

7.14

.235

5.97

19164-0036

SB-239-06

.281

7.14

.235

5.97

19164-0037

SB-239-08

.281

7.14

.235

5.97

19164-0038

SB-239-10

19164-0313

.281

7.14

.235

5.97

19164-0041

SB-2XCX

N/A

.281

7.14

.235

5.97

19164-0042

SB-2YCX

N/A

.281

7.14

.235

5.97

19164-0044

SBB-16-14

19164-0045

.375

9.53

.200

5.08

19164-0139

SB-218-56

.281

7.14

.235

5.97

19164-0141

SB-219-06

.281

7.14

.235

5.97

19164-0142

SB-219-08

.281

7.14

.235

5.97

19164-0146

SB-618-38

.281

7.14

.235

5.97

19164-0150

SB-319-10

.281

7.14

.235

5.97

19164-0152

SB-625-14

.281

7.14

.235

5.97

19164-0153

SB-625-56

.281

7.14

.235

5.97

19164-0154

SB-327-06

.281

7.14

.235

5.97

19164-0155

SB-327-08

.281

7.14

.235

5.97

19164-0156

SB-327-10

.281

7.14

.235

5.97

64001-7400 Hand Crimp Tool

Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED

COPY Page 3 of 9

Revision: A Revision Date: 05-21-07

Wire Size: 14 –16 AWG 2.00 –1.30 mm²

Terminal No.

Terminal

Eng No. (REF)

Terminal No.

Mylar Tape

Wire Strip Length

Insulation Diameter

Maximum

19164-0159

SB-637-06

.281

7.14

.235

5.97

19164-0160

SB-637-08

.281

7.14

.235

5.97

19164-0161

SB-637-10

.281

7.14

.235

5.97

19164-0532

SB-216-08

.281

7.14

.235

5.97

19164-0849

SB-216-10

.281

7.14

.235

5.97

Terminal No.

Terminal

Eng No. (REF)

Terminal No.

Mylar Tape

Wire Strip Length

Insulation Diameter

Maximum

19164-0056

SC-12-10

19164-0057

.375

9.53

.280

7.11

19164-0058

SC-201-12

.438

11.12

.310

7.87

19164-0060

SC-228-04

19164-0936

.438

11.12

.310

7.87

19164-0061

SC-228-06

19164-0937

.438

11.12

.310

7.87

19164-0062

SC-228-08

19164-0938

.438

11.12

.310

7.87

19164-0063

SC-228-10

19164-0939

.438

11.12

.310

7.87

19164-0065

SC-230-10

19164-0316

.438

11.12

.310

7.87

19164-0066

SC-230-14

19164-0317

.438

11.12

.310

7.87

19164-0067

SC-230-56

19164-0318

.438

11.12

.310

7.87

19164-0068

SC-240-38

19164-0857

.438

11.12

.310

7.87

19164-0069

SC-241-06

.438

11.12

.310

7.87

19164-0070

SC-241-08

.438

11.12

.310

7.87

19164-0071

SC-241-10

.438

11.12

.310

7.87

19164-0072

SC-268-10

.438

11.12

.310

7.87

19164-0073

SC-268-14

.438

11.12

.310

7.87

19164-0074

SC-2YCX

N/A

.438

11.12

.310

7.87

19164-0200

SC-301-12

.438

11.12

.310

7.87

19164-0201

SC-328-06

.438

11.12

.310

7.87

19164-0202

SC-328-08

.438

11.12

.310

7.87

19164-0203

SC-328-10

.438

11.12

.310

7.87

19164-0204

SC-330-14

.438

11.12

.310

7.87

19164-0205

SC-330-56

.438

11.12

.310

7.87

19164-0206

SC-340-38

.438

11.12

.310

7.87

19164-0207

SC-341-06

.438

11.12

.310

7.87

19164-0208

SC-341-08

.438

11.12

.310

7.87

19164-0209

SC-341-10

.438

11.12

.310

7.87

19164-0213

SC-211-06

.438

11.12

.310

7.87

19164-0214

SC-211-08

.438

11.12

.310

7.87

19164-0215

SC-211-10

.438

11.12

.310

7.87

19164-0285

SC-2XCX

N/A

.438

11.12

.310

7.87

19164-0533

SC-217-08

.438

11.12

.310

7.87

19164-0534

SC-217-10

.438

11.12

.310

7.87

19164-0624

SC-236-08

.438

11.12

.310

7.87

19164-0846

SC-201-38

.438

11.12

.310

7.87

64001-7400 Hand Crimp Tool

Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED

COPY Page 4 of 9

Revision: A Revision Date: 05-21-07

TERMINA

AGAINST

LOCATOR

TOOL

OPEN

Figure 1

PUSH IN

LOCATOR

CLAMP

Figure 2

TO ADJUST

SLIDE

LOCATOR

KNOB

LOCATOR

CLAMP DOWN

TERMINAL

IN POSITION

STEP DOWN BUTT SPLICE

Wire Size: 14 –16 AWG 2.00 –1.30mm²to

18 - 22 AWG .080-0.35 mm²

Terminal No.

Terminal

Eng No. (REF)

Terminal No.

Mylar Tape

Wire Strip Length

Insulation Diameter

Maximum

19164-0043

SBA-631

.281

7.14

.230

5.84

STEP DOWN BUTT SPLICE

Wire Size: 10 –12 AWG 5.00 –3.30mm² to

14 - 16 AWG 2.00-1.30 mm²

Terminal No.

Terminal

Eng No. (REF)

Terminal No.

Mylar Tape

Wire Strip Length

Insulation Diameter

Maximum

19164-0077

SCB-646

19164-0582

.281

7.14

.300

7.62

OPERATION

Open the tool by first closing the jaws sufficiently for the ratchet mechanism to release.

Crimping Terminals

1. Push in on the locator clamp to lift and position the nose of terminal under the clamp and

push against the shoulder with the barrel facing up into the color-coded nest. Release the

locator clamp to hold the terminal. See Figure 1.

2. Loosen the locator knob and slide as required until the conductor barrel is centered over

the crimp pocket in the lower jaw as shown in Figure 2. Tighten the locator knob to lock

the locator assembly in position.

3. Partially close the hand tool jaws until the terminal is held snug in place.

64001-7400 Hand Crimp Tool

Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED

COPY Page 5 of 9

Revision: A Revision Date: 05-21-07

WIRE

TERMINA

Figure 3

Figure 4

TERMINA

BARREL

CONDUCTOR

ANVIL

TERMINA

CONDUCT

PUNCH

LOCATOR

WIRE

4. Insert the properly stripped wire into the terminal barrel. See Figure 3 and 4.

5. Complete the crimp by closing the hand tool handles until they release.

6. Remove the crimped terminal by pulling away from the locator or open to remove flanged

spades. Inspect for proper crimp location. Molex offers a Crimp Inspection Handbook for

closed barrel industrial product. See our website or contact your Molex sales engineer.

Note: The tamper proof ratchet action will not release the tool until it has been fully

closed.

Crimping Butt Splices

When crimping one end of a butt splice,

loosen the locator knob and slide locator

all the way out away from crimp jaws.

When crimping the second end of a butt

splice the locator assembly must be

removed. See Figure 5.

1. Position the butt splice centered over

the appropriate crimp pocket.

2. Partially close the tool to hold the butt

splice in place.

3. Insert the properly stripped wire into

the butt splice. The end of the wire

should butt against the wire stop in

the butt splice. Cycle the tool.

4. Remove the crimped butt splice and inspect for proper crimp location.

5. To crimp the second end, remove the locator assembly and rotate the butt splice 180so

the opposite end of the butt splice is centered over the appropriate crimp pocket.

6. Repeat steps. 2 thru 4.

Note: Whenever crimping without the locator, make sure the seam of the terminal is

oriented up or down in the tool if using unbrazed product, as this will provide higher pull

force values.

Figure 5

CONDUCTOR

ANVIL

CONDUCTO

PUNCH

TERMINAL

WIRE STOP

BUTT

SPLICE

TERMINAL

SLIDE LOCATOR

AWAY

FROM THE

TERMINAL

WIRE

64001-7400 Hand Crimp Tool

Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED

COPY Page 6 of 9

Revision: A Revision Date: 05-21-07

Maintenance

It is recommended that each operator of the tool be

made aware of, and responsible for, the following

maintenance steps:

1. Remove dust, moisture, and other contaminants with

a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage

the tool.

3. Make certain all pins; pivot points and bearing

surfaces are protected with a thin coat of high quality

machine oil. Do not oil excessively. This hand tool was engineered for durability but like

any fine piece of equipment, it requires cleaning and lubrication for maximum service life of

trouble free operation. Use light oil such as 30 weight automotive at the oil points shown in

Figure 5. Lubricate every 5,000 crimps or 3 months to significantly enhance the tool life.

4. When tool is not in use keep the handles closed to prevent objects from becoming lodged

in the crimping dies, and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the

handles open or closed.

The tool will open easily by turning the ratchet release screw. See Figure 7.

Tool Calibration

A Certificate of Calibration (see last page) was supplied with the tool. To verify calibration of

this tool, pin gauge measurements should be taken in each conductor nest and compared to

this chart. The tool should be lubricated before checking calibration to ensure consistent

measurements. Handle preload is factory set to 25-45 LBS.

Nest Color Code

Wire Range

“X” Dimension Conductor Crimp

Crimp Inspection Marking

AWG

mm²

Mean

No Go

Red

18 - 22

0.35 - 0.80

.094

.090

.098

---

Blue

14 - 16

1.30 - 2.00

.115

.110

.119

---

Yellow

10 - 12

3.30 - 5.00

.161

.156

.167

---

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality

materials. All vital components are long life-tested. All tools are warranted free of

manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or

exchange the tool free of charge. This repair or exchange will not be applicable to alter,

misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing,

or use of handle extensions voids this warranty.

LUBRICATION POINTS

(BOTH SIDES)

LIGHT OIL (EVERY 3

MONTHS

OR 5,000 CRIMPS)

Figure 6

64001-7400 Hand Crimp Tool

Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED

COPY Page 7 of 9

Revision: A Revision Date: 05-21-07

Hand held crimping tools are intended for low volume, prototyping, or repair requirements

only.

Caution: Repetitive use of this tool should be avoided.

64001-7400 Hand Crimp Tool

Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED

COPY Page 8 of 9

Revision: A Revision Date: 05-21-07

PARTS LIST

Item Number

Order Number

Description

Quantity

64001-7400

Hand Crimp Tool

Figure 7

64001-7475

Locator Assembly

Figure 7

RATCHET

RELEASE

SCREW

M4 X 30mm SHCS

64001-7400 Hand Crimp Tool

Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED

COPY Page 9 of 9

Revision: A Revision Date: 05-21-07

Certificate of Calibration

Tool Order Number __64001-7400____________

Tool Eng. Number ___64001-7400____________

Tool Revision ___________A______________

Serial Number_________________________

Date of Manufacture_____________________

Pin Gage of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 =__.090/.097____Actual =_____________

Range Conductor Nest # 2 =__.110/.118____Actual =_____________

Range Conductor Nest # 3 =__.156/.166____Actual =_____________

Technician________________________

Date of Calibration ___________________

Americas Headquarters

Lisle, Illinois 60532 U.S.A.

1-800-78MOLEX

amerinf[email protected]

Far East North Headquarters

Yamato, Kanagawa, Japan

81-462-65-2324

[email protected]

Far East South Headquarters

Jurong, Singapore

65-6-268-6868

fesinfo@molex.com

European Headquarters

Munich, Germany

49-89-413092-0

[email protected]

Corporate Headquarters

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969-4550

Fax: 630-969-1352

Visit our Web site at http://www.molex.com

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