Molex 11-01-0185 Bedienungsanleitung

Hand Crimp Tool for Crimp Terminals

Doc No: ATS-011010185 Release Date: 10-07-03 UNCONTROLLED COPY Page 1 of 8

Revision: G Revision Date: 04-09-08

HAND CRIMP TOOL

SPECIFICATION SHEET

Order No. 11-01-0185

Engineering No. CR2262C

FEATURES



Small handle spread which make this style tool ideally suited for end users



Ratchet with safety release that ensures consistent performance



A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

SCOPE

Products: 3.96mm (.156") Pitch KK® Crimp Terminal for 22-30 AWG,

1.57mm (.062") Diameter, Standard .062" Pin and Socket Crimp Terminal for 24-30 AWG,

2.50mm (.098") Pitch SPOX™ Wire-to-Wire Male Crimp Terminal for 22-28 AWG,

KK® Anti Fish Hook and KK® Cat Ear Crimp Terminal for 22-30 AWG,

MINI KK® Crimp Receptacles for 22-30AWG,

The following is a partial list of the product part numbers and their specifications that this tool is designed to run.

We will be adding to this list and an up to date copy is available on www.molex.com

Terminal Order No. Wire Size Insulation Diameter Strip LengthTerminal

Series No.

Loose Piece



Reel AWG mm² mm In. mm In.

02-06-2132

02-06-6144

02-06-2131

02-06-6143

02-06-6135

04-01-0811

02-06-6130

04-01-0809

02-06-6136

39-00-0335

02-06-6137

39-00-0280

1854

02-06-6139

39-00-0337

02-06-6138

39-00-0336

24-30

0.20-0.05

1.02-2.29

.040-.090

3.17-3.96

.125-.156

02-06-1132

02-06-5148

02-06-1131

02-06-5147

02-06-1143

04-01-0812

02-06-1141

04-01-0810

02-06-5135

39-00-0339

02-06-5130

39-00-0338

1855

02-06-5139

39-00-0341

02-06-5138

39-00-0340

24-30

0.20-0.05

1.02-2.29

.040-.090

3.17-3.96

.125-.156

02-06-1232

02-06-1231

02-06-5203

02-06-3203

02-06-1233

02-06-5212

2189

02-06-5204

02-06-3202

24-30

0.20-0.05

1.02-2.29

.040-.090

3.17-3.96

.125-.156

02-06-2232

02-06-2231

02-06-6207

2190 02-06-4203

02-06-4202

24-30

0.20-0.05

1.02-2.29

.040-.090

3.17-3.96

.125-.156

2717 02-06-1140

24-30

0.20-0.05

1.02-2.29

.040-.090

3.17-3.96

.125-.156

08-50-0114

39-00-0107

08-50-0113

08-55-0130

08-50-0160

39-00-0373

08-50-0124

08-56-0109

08-50-0275

39-00-0375

08-50-0159

39-00-0032

08-51-0102

39-00-0377

08-50-0273

39-00-0064

08-55-0102

39-00-0379

08-50-0274

39-00-0372

08-55-0131

39-00-0381

08-51-0101

39-00-0374

08-56-0110

50-29-1638

08-51-0108

39-00-0376

39-00-0033

08-55-0101

39-00-0378

08-55-0101

39-00-0380

2759

08-55-0126

50-29-1757

22-30

0.35-0.05

1.02-1.57

.040-.062

2.54-3.17

.100-.125

2951 16-02-1003

16-02-1002

24-30

0.20-0.05

1.02-2.29

.040-.090

3.17-3.96

.125-.156

08-50-0322

97-00-0445

08-50-0321

97-00-0444

40445 97-00-0921

97-00-0920

22-30

0.35-0.05

1.02-1.57

.040-.062

2.54-3.17

.100-.125

Hand Crimp Tool for Crimp Terminals

Doc No: ATS-011010185 Release Date: 10-07-03 UNCONTROLLED COPY Page 2 of 8

Revision: G Revision Date: 04-09-08

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

CRIMP HEIGHT

BEND

DOWN

ND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

Terminal Order No. Wire Size Insulation Diameter Strip LengthTerminal

Series No.

Loose Piece



Reel AWG mm² mm In. mm In.

41572 08-65-0805

08-65-0804

22-30

0.20-0.05

1.02-2.29

.040-.090

3.17-3.96

.125-.156

02-06-1109

02-06-5211

4559 02-06-1111

24-30

0.20-0.05

1.02-2.29

.040-.090

3.17-3.96

.125-.156

08-50-0032

08-56-0115

08-50-0021

08-56-0120

08-50-0136

40-01-0830

08-50-0022

08-56-0155

08-55-0111

97-00-0451

08-50-0030

08-56-0158

08-50-0031

40-01-0829

08-50-0135

40-01-0831

08-55-0110

97-00-0001

08-55-0112

97-00-0450

4809

08-55-0119

22-30

0.35-0.05

1.02-1.57

.040-.062

2.54-3.17

.100-.125

5159 08-70-0049

08-70-0069

08-70-0048

08-70-0064

24-30

0.20-0.05

1.02-2.29

.040-.090

3.17-3.96

.125-.156

5241 08-70-0103

08-70-0102

22-28

.035-0.08

1.15-1.90

.045-.075

2.60-3.20

.102-.126

08-52-0122

08-65-0814

08-52-0101

08-65-0813

08-52-0123

08-65-0816

08-52-0118

08-65-0815

08-65-0812

08-65-0818

08-52-0121

08-65-0817

08-65-0801

40-07-0815

6459

08-65-0811

22-30

0.35-0.05

1.02-1.57

.040-.062

2.54-3.17

.100-.125

6796 02-06-1138

02-06-1137

24-30

0.20-0.05

1.02-2.29

.040-.090

3.17-3.96

.125-.156

08-50-0005

50-29-1745

08-50-0004

50-29-1635

08-55-0127

08-55-0124

50-29-1744

7879

08-55-0129

08-55-0128

50-29-1900

22-30

0.35-0.05

1.02-1.57

.040-.062

2.54-3.17

.100-.125

08-52-0104

97-00-0226

08-52-0103

97-00-0225

8088 08-65-0106

97-00-0228

08-65-0105

97-00-0227

22-30

0.35-0.05

1.02-1.57

.040-.062

2.54-3.17

.100-.125



Follow the Cut-Off Tab specifications on Applicator specification sheets.

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the

scope.

Hand Crimp Tool for Crimp Terminals

Doc No: ATS-011010185 Release Date: 10-07-03 UNCONTROLLED COPY Page 3 of 8

Revision: G Revision Date: 04-09-08

CONDITIONS:

After crimping, the conductor profiles should measure the following (see notes on page 6).

Conductor Conductor

Wire Size Crimp Height (REF) Crimp Width

Pull Force

Minimum Profile

Terminal Series No.

AWG mm

2mm In. mm In. N Lb. A B

24 0.20 0.76-0.86 .030-.034 1.40 .055 35.6 8.00 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 22.2 4.99 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 13.3 2.99 X

1854

30 0.05 0.69-0.79 .027-.031 1.40 .055 8.9 2.00 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 35.6 8.00 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 22.2 4.99 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 13.3 2.99 X

1855

30 0.05 0.69-0.79 .027-.031 1.40 .055 8.9 2.00 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 28.9 6.50 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 17.8 4.00 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 11.1 2.50 X

2189

30 0.05 0.69-0.79 .027-.031 1.40 .055 6.7 1.50 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 28.9 6.50 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 17.8 4.00 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 11.1 2.50 X

2190

30 0.05 0.69-0.79 .027-.031 1.40 .055 6.7 1.50 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 28.9 6.50 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 17.8 4.00 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 11.1 2.50 X

2717

30 0.05 0.69-0.79 .027-.031 1.40 .055 6.7 1.50 X

22 0.35 0.76-0.86 .030-.034 1.40 .055 44.8 10.00 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 28.9 6.50 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 17.8 4.00 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 11.1 2.50 X

2759

30 0.05 0.69-0.79 .027-.031 1.40 .055 6.7 1.50 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 28.9 6.50 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 17.8 4.00 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 11.1 2.50 X

2951

30 0.05 0.69-0.79 .027-.031 1.40 .055 6.7 1.50 X

22 0.35 0.76-0.86 .030-.034 1.40 .055 44.8 10.00 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 28.9 6.50 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 17.8 4.00 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 11.1 2.50 X

40445

30 0.05 0.69-0.79 .027-.031 1.40 .055 6.7 1.50 X

22 0.35 0.76-0.86 .030-.034 1.40 .055 44.8 10.00 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 28.9 6.50 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 17.8 4.00 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 11.1 2.50 X

41572

30 0.05 0.69-0.79 .027-.031 1.40 .055 6.7 1.50 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 28.9 6.50 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 17.8 4.00 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 11.1 2.50 X

4559

30 0.05 0.69-0.79 .027-.031 1.40 .055 6.7 1.50 X

22 0.35 0.76-0.86 .030-.034 1.40 .055 44.8 10.00 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 28.9 6.50 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 17.8 4.00 X

4809

28 0.08 0.69-0.79 .027-.031 1.40 .055 11.1 2.50 X

Hand Crimp Tool for Crimp Terminals

Doc No: ATS-011010185 Release Date: 10-07-03 UNCONTROLLED COPY Page 4 of 8

Revision: G Revision Date: 04-09-08

Figure 1

Conductor Conductor

Wire Size Crimp Height (REF) Crimp Width

Pull Force

Minimum Profile

Terminal Series No.

AWG mm

2mm In. mm In. N Lb. A B

30 0.05 0.69-0.79 .027-.031 1.40 .055 6.7 1.50 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 28.9 6.50 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 17.8 4.00 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 11.1 2.50 X

5159

30 0.05 0.69-0.79 .027-.031 1.40 .055 6.7 1.50 X

22 0.35 0.76-0.86 .030-.034 1.40 .055 39.2 8.80 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 29.4 6.60 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 19.6 4.40 X

5241

28 0.08 0.69-0.79 .027-.031 1.40 .055 9.8 2.20 X

22 0.35 0.76-0.86 .030-.034 1.40 .055 44.8 10.00 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 28.9 6.50 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 17.8 4.00 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 11.1 2.50 X

6459

30 0.05 0.69-0.79 .027-.031 1.40 .055 6.7 1.50 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 28.9 6.50 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 17.8 4.00 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 11.1 2.50 X

6796

30 0.05 0.69-0.79 .027-.031 1.40 .055 6.7 1.50 X

22 0.35 0.76-0.86 .030-.034 1.40 .055 44.8 10.00 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 28.9 6.50 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 17.8 4.00 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 11.1 2.50 X

7879

30 0.05 0.69-0.79 .027-.031 1.40 .055 6.7 1.50 X

22 0.35 0.76-0.86 .030-.034 1.40 .055 44.8 10.00 X

24 0.20 0.76-0.86 .030-.034 1.40 .055 28.9 6.50 X

26 0.12 0.71-0.81 .028-.032 1.40 .055 17.8 4.00 X

28 0.08 0.69-0.79 .027-.031 1.40 .055 11.1 2.50 X

8088

30 0.05 0.69-0.79 .027-.031 1.40 .055 6.7 1.50 X

OPERATION

CAUTION: Install only Molex terminals listed above with this

tool. Do not crimp hardened objects as damage can occur to

the tool or die.

Open the tool by squeezing the handles together, at the end of

the closing stroke, the ratchet mechanism will release the

handles, and the hand tool will spring open.

TERMINAL

Figure 2

LOCATOR

BLADE

CONDUCTOR

GRIPS

INSULATION

GRIPS

WIRE

LOCATOR

✹

The above terminal drawing is a generic

terminal representation. It is not an image

of a terminal listed in the scope.

Hand Crimp Tool for Crimp Terminals

Doc No: ATS-011010185 Release Date: 10-07-03 UNCONTROLLED COPY Page 5 of 8

Revision: G Revision Date: 04-09-08

Hand Crimp Tool for Crimp Terminals

Doc No: ATS-011010185 Release Date: 10-07-03 UNCONTROLLED COPY Page 6 of 8

Revision: G Revision Date: 04-09-08

Crimping Terminals

1. Lift the locator blade and place the terminal into the correct die profile (A or B), release the locator blade.

Not all tools are equipped with a locator or locator blade.

2. Partially close the tool until the terminal is held in place. See Figure 2.

3. Insert the proper wire over the terminal and up against the locator blade. See Figure 3. On tools without

locators line the wire up with the conductor and insulation grips visually.

4. Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been

completed. Release handles to open the jaws. See Figure 4.

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

5. Lift the locator blade or wire stop up.

6. Carefully remove the crimped terminal.

Maintenance

It is recommended that each operator of the tool be made aware of,

and responsible for, the following maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean

brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality

machine oil. Do not oil excessively.

4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping

dies, and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by pressing the ratchet release lever. See Figure 4.

How to Adjust Tool Crimp Force

(See Figure 4)

It may be necessary over the life of the tool to adjust tool-crimping force. Listed below are the steps required to

adjust the crimping force of the hand tool to obtain proper crimp conditions:

1. Remove the screw and washer. Located over the adjustment ring.

2. Lift the adjusting ring slightly, off of the locating pin.

3. Turn the adjusting ring in the desired direction (L= less force, T= more force) to increase or decrease crimp

pressure.

4. Press the adjusting wheel flat against the tool and engage the locking pin.

5. Replace the washer and screw.

6. Check the crimp specifications after tool crimp force is adjusted.

Figure 3

Hand Crimp Tool for Crimp Terminals

Doc No: ATS-011010185 Release Date: 10-07-03 UNCONTROLLED COPY Page 7 of 8

Revision: G Revision Date: 04-09-08

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will

not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,

fixturing, or use of handle extensions voids this warranty.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

CAUTIONS

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

Certification

Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for

customers to re-certify hand tools.

%This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped

12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than

25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull

testing.

%If the tool does not meet minimum pull force values, handle preload should be increased and the pull test

rerun, (See How to Adjust Preload).

%When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and

replaced.

Hand Crimp Tool for Crimp Terminals

Doc No: ATS-011010185 Release Date: 10-07-03 UNCONTROLLED COPY Page 8 of 8

Revision: G Revision Date: 04-09-08

M4 NUT

RATCHET

RELEASE LEVER

ADJUSTMENT

RING

LOCATOR

BLADE

Figure 4

M4 X 18LG BHCS

PARTS LIST

Item Number

Order Number

Description Quantity

1 11-11-0311 Locator Assembly**

2 11-11-0324 Spring (Main) 1

3 11-11-0320 Spring (Ratchet) 1

** Not all tools are equipped with a locator or locator blade.

Americas Headquarters

Lisle, Illinois 60532 U.S.A.

1-800-78MOLEX

[email protected]

Far East North Headquarters

Yamato, Kanagawa, Japan

81-462-65-2324

[email protected]

Far East South Headquarters

Jurong, Singapore

65-6-268-6868

[email protected]

European Headquarters

Munich, Germany

49-89-413092-0

[email protected]

Corporate Headquarters

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969-4550

Fax: 630-969-1352

Visit our Web site at http://www.molex.com

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