Molex AT 1610 Bedienungsanleitung

AT-1610 Head Crimp Tool

Doc No: ATS-640053500 Release Date: 09-05-05

UNCONTROLLED COPY

Pa e 1 of 7

Revision: D Revision Date: 07-08-16

Air Powered

Crimp

Tool Head

Application Tooling

Specification Sheet

Order No 64005-3500

Engineering No AT 1610

FEATURES

 Quick-chan e tool head for the 19279-0001 (AT-200)

 A precision user-friendly terminal locator stop holds terminals in the proper crimpin position

SCOPE

Products: Nylon closed end connectors 10 - 18 AWG. This tool head is intended for use in the 19279-0001 (AT-

200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.

Testing

Mechanical

The tensile test, or pull test, is a means of evaluatin the mechanical properties of the crimped connections.

The followin charts show the UL specifications for various wire sizes. The tensile stren th is shown in pounds

and indicates the minimum acceptable force to break or separate terminal from the conductor. On this style

product, only the readin from the smallest wire AWG is used. See Chart 1.

Wire Size (AWG)

*UL

–

486 C

* UL – 486 C – Closed end connectors and Wire Nuts.

The followin is a partial list of the product part numbers and their specifications that this tool is desi ned to run.

We will be addin to this list and an up to date copy is available on www.molex.com.

Terminal No Terminal Eng No (REF)

Wire Size

Wire Combinations

AWG

mm²

19160

0002

1610

(5.00

1.30)

See Chart 1

19160

0003

1610

(5.00

1.30)

See Chart 1

19160

0004

1610

(5.00

1.30)

See Chart 1

19160

0006

1610

(5.00

1.30)

See Chart 1

19160

0030

S1610

(5.00

1.30)

See Chart 1

AT-1610 Head Crimp Tool

Doc No: ATS-640053500 Release Date: 09-05-05 UNCONTROLLED COPY Pa e 2 of 7

Revision: D Revision Date: 07-08-16

OPERATION

Refer to the instruction manual for the 19279-0001 (AT200) for mountin this crimp tool head.

CAUTION: This crimp tool requires a re ulated air supply line with operatin pressure of 60 to 70 PSI. Hi her

pressure may cause dama e to the tool.

Wire Preparation

Pre-twisted wire not required for OEM applications. For Solid

wire (OEM only) strip leads to 3/8 of an inch. Insert into

connector and crimp.

For stranded wire strip leads to approximately 3/4 of an inch. Twist the wire combination even and ti ht. Trim

stripped pre-twisted area to 3/8 of an inch and insert into connector and crimp. For more information follow the

Quality Crimpin Handbook.

CHART 1

Wire Combinations for Nylon

Insulated Closed End Connectors

Part No 191600002 (NC-1610)

Wire Type

Wire Gauge (AWG)

Rating

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL &

CSA

Wire Combinations for Nylon

Insulated Closed End Connectors

Part No 191600002 (NC-1610)

Wire Type

Wire Gauge (AWG)

Rating

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded or Solid

UL & CSA

Stranded only

Solid only

CSA

Stranded or Solid

Crimping Terminals

1. Hold air crimp tool with the locator as shown in Fi ure 1.

Insert the closed end connector in the locator slot. Make

sure that the shoulder of the connector is restin on the

locator plate. The connector should fit snu ly into the

jaws of the crimp tool. See Fi ure 1.

2. If necessary, adjust the jaws of the tool in the open

position so that the connector does not move or fall out

of the jaws. Usin a 3/32” Allen wrench turn the

adjustin screw in the adjustment block clockwise (CW)

to close the jaws. Turn the adjustin screw

counterclockwise (CCW) to open the jaws. See Fi ure 2.

3/8 “

Figure 1

JAWS OPEN

LOCATOR

PRE

TWISTED

WIRE

ADJUSTMENT BLOCK

CONNECTOR

AT-1610 Head Crimp Tool

Doc No: ATS-640053500 Release Date: 09-05-05

UNCONTROLLED COPY

Pa e 3 of 7

Revision: D Revision Date: 07-08-16

3. Place pre-twisted wire into closed-end connector. Than press lever (tri er) on air tool. See Fi ure 3. Release

the lever after jaws have fully closed.

CAUTION: Never place fin ers in the tool nests.

4. Remove the crimped connector and inspect for proper crimp location and insulation closure. Molex offers a

Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your sales

en ineer.

Maintenance

It is recommended that each operator of the tool be made aware of,

and responsible for, the followin maintenance steps:

1. Remove dust, moisture and other contaminants with a clean

brush, or soft, lint-free cloth.

2. Do not use any abrasive materials that could dama e the tool.

3. Make certain all pins; pivot points and bearin surfaces are

protected with a thin coat of hi h quality machine oil. Do not oil

excessively. This crimp tool was en ineered for durability, but

like any fine piece of equipment it needs cleanin and lubrication

for a maximum service life of trouble-free crimpin . Use a li ht oil

such as 30 wei ht automotive oil at the oil points shown in Fi ure 4, every 5,000 crimps or monthly will

si nificantly enhance the tool life and ensure a stable calibration.

4. When tool is not in use store the tool in a clean, dry area.

CAUTION: This crimp tool requires a re ulated air supply line with operatin pressure of 60 to 70 PSI. Hi her

pressure may cause dama e to the tool.

ADJUSTMENT

BLOCK

CONNECTOR

Figure 2

3/32” ALLEN

WRENCH

ADJUSTING

SCREW

JAWS

OPEN

JAWS

Figure 3

LOCATOR

PRE

TWISTED

WIRE

CONDUCTOR PUNCH

CONDUCTOR ANVIL

CONNECTOR

LUBRICATION POINTS

(BOTH SIDES) LIGHT OIL

(EVERY MONTH OR

5,000 CRIMPS)

Figure 4

AT-1610 Head Crimp Tool

Doc No: ATS-640053500 Release Date: 09-05-05 UNCONTROLLED COPY Pa e 4 of 7

Revision: D Revision Date: 07-08-16

Tool Calibration

A Certificate of Calibration (See last pa e) was supplied with the

tool. To recalibrate this tool, pin au e measurements should

be taken in each conductor nest and compared to this chart.

The tool should be lubricated prior to recalibration to ensure

consistent measurements.

Wire Range

“X” Dimens

ion

Conductor Crimp

Awg

mm²

Mean

No Go

1.30

5.00

.120

.116

.128

Warranty

This tool is for electrical terminal crimpin purposes only. This tool is made of the best quality materials. All

vital components are lon life tested. All tools are warranted to be free of manufacturin defects for a period of

30 days Should such a defect occur, we would repair or exchan e the tool free of char e. This repair or

exchan e will not be applicable to alter, misused or dama ed tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and toolin .

PIN GAUGE IN

CONDUCTOR CRIMP

“ Confining ” Crimp

AT-1610 Head Crimp Tool

Doc No: ATS-640053500 Release Date: 09-05-05 UNCONTROLLED COPY Pa e 5 of 7

Revision: D Revision Date: 07-08-16

Figure 5

32 X 1/4”

LONG SHCS

PARTS LIST

Item

Order No

Description

Quantity

64005

3500

Crimp Tool Head

Fig

ure

64005

0120

Air Tool Head, Nose Mount

64001

3575

Locator

Assembly

64001

3570

Toolin Kit

Tooling Kit Only

64001

3501

Conductor Punch

64001

3502

Conductor Anvil

AT-1610 Head Crimp Tool

Doc No: ATS-640053500 Release Date: 09-05-05 UNCONTROLLED COPY Pa e 6 of 7

Revision: D Revision Date: 07-08-16

Figure 6

(4)

(2)

(4)

(2)

Parts List (Continued)

Item

Order No

Description

Quantity

64005

0120

Air Tool Head, Nose Mount

Figure 6

64000

0077

Repair Kit (Sprin s, Rods Pivots, Rin s, and

Washers)

N/A

40 by 3 /8”Lon SHCS

2**

N/A

M4 by 12LG. Freedrive Pan Head Screw

2**

N/A

3/16” by 3/8” Lon Dowel

1**

** Available from an Industrial supply company such as MSC (1

800

645

7270).

AT-1610 Head Crimp Tool

Doc No: ATS-640053500 Release Date: 09-05-05

UNCONTROLLED COPY

Pa e 7 of 7

Revision: D Revision Date: 07-08-16

Air Powered

Crimp

Tool Head

Certificate of Calibration

Order No 64005-3500

Engineering No AT 1610

Tool Order Number_____________________

Tool En . Number______________________

Tool Revision_________________________

Serial Number________________________

Date of Manufacture____________________

Pin Gau e of Conductor Nest/Nests or Slu hei ht if the nest is the “F” Crimp style.

Ran e Conductor Nest # 1 = ____________-- Actual = ______________

Technician ______________

Date of Calibration ______________

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated durin this operation.

Application Tooling Support

2200 Wellin ton Court

Lisle, IL 60532 USA

Phone: +1-402-458-TOOL (8665)

E-mail: applicationtoolin @molex.com

Visit our Website at www.molex.com/applicationtoolin

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