Mono Fusion Compact PRO Betriebsanleitung
Fusion Compact Pro Bread Plant, Rev. A21 14-04-21
BREAD PLANT
OPERATING AND MAINTENANCE MANUAL
DIVIDER
PROVER
MOULDER
Compact PRO
fusion
ROUNDER
Enter Serial No’s here.
www.monoequip.com
FILE 133
Fusion Compact Pro Bread Plant, Rev. A21 14-04-21
SAFETY SYMBOLS
The following safety symbols are used throughout this product documentation and manual
(available at www.monoequip.com).
Before using your new equipment, read the instruction manual carefully and pay special
attention to information marked with the following symbols.
DO NOT TRY TO DISABLE ANY SAFETY DEVICES.
THEY ARE FITTED FOR YOUR SAFETY.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
will result in electric shock.
Indicates a hazardous situation which, if not avoided,
will result in minor or moderate injury.
WARNING
WARNING
CAUTION
NOTE: DIVIDER OIL
DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES, IN THE DIVIDER
THIS WILL FORM A GUM-LIKE RESIDUE, CAUSING STICKING AND POSSIBLE DAMAGE
TO THE MACHINE.
MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL”
(AVAILABLE FROM MONO. PART NUMBER “A900-25-272”)
IMPORTANT NOTES
Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 1
ELECTRICAL SAFETY AND ADVICE REGARDING
SUPPLEMENTARY ELECTRICAL PROTECTION
Commercial bakeries, kitchens and food service areas are environments where electrical
appliances may be located close to liquids, or operate in and around damp conditions, or where
restricted movement for installation and service is evident.
The installation and periodic inspection of the appliance should only be undertaken by a qualified,
skilled and competent electrician, and connected to the correct supply suitable for the load as
stipulated by the appliance data label.
The electrical installation and connections should meet the necessary requirements of the local
electrical wiring regulations and any electrical safety guidelines.
We Recommend:
Supplementary electrical protection with the use of a residual current device (RCD)
Fixed wiring appliances incorporate a locally situated switch disconnector to connect to,
which is easily accessible for switching off and safe isolation purposes. The switch
disconnector must meet the specification requirements of IEC 60947.
Your attention is drawn to:
BS 7671:2018 – Guidance Note 8 – 8.13 : Other locations of increased risk
It is recognised that there may be locations of increased risk of electrical shock other than those
specifically addressed in Part 7 of BS 7671. Examples of such locations could include laundries
where there are washing and drying machines in close proximity, and water is present, and
commercial kitchens with stainless steel units, where once again, water is present. Where,
because of the perception of additional risks being likely, the installation designer decides that an
installation or location warrants further protective measures, the options available includes:
Automatic Disconnection of Supply (ADS) by means of a residual current device having a
residual operating current not exceeding 30 mA;
Supplementary protective equipotential bonding; and
Reduction of maximum fault clearance time.
The provision of RCDs and supplementary bonding must be specified by the host organisation’s
appointed installation designer or electrical contractor and installed by a suitably qualified and
competent electrician so as to comply with Regulations 419.2 and 544.2.
The supply to this machine must be protected by a 30mA Type B RCD
Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 2
Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 3
SECTION 1 - BREADPLANT ASSEMBLED
INSTALLATION (Prover – Divider – Moulder – Rounder),
CLEANING, MAIN CONTROLS, BREAD PLANT OPERATION
SECTION 2-DOUGH DIVIDER
DETAILED MAIN INSTRUCTIONS
SECTION 3 - MOULDER
DETAILED MAIN INSTRUCTIONS
SECTION 4 - ROUNDER
DETAILED MAIN INSTRUCTIONS
Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 4
CONTENTS
SECTION 1 – BREAD PLANT ASSEMBLED
1.0 INTRODUCTION .......................... Description of bread plant ................................ 9
2.0 GENERAL DIMENSIONS ............... Prover, Divider, Moulder, and Rounder.......... 10
2a Overall dimensions.......................Bread plant assembled ………… ......................... 12
3.0 SPECIFICATIONS............................. Power, weight, and noise level....................... 13
4.0 SAFETY ............................................... Precautions when using the equipment ........ 14
5.0 INSTALLATION.................................. General, Divider, Rounder, and Moulder........ 15
6.0 ISOLATION.......................................... Emergency stop buttons ................................ 20
7.0 CLEANING.................................................................................................................................. 21
Prover
Daily cleaning .............................................................................................................. 22
Weekly cleaning........................................................................................................... 23
Carrier pocket removal ................................................................................................ 23
Divider
Daily cleaning .............................................................................................................. 24
Weekly cleaning........................................................................................................... 27
Moulder
Daily cleaning .............................................................................................................. 28
Weekly cleaning........................................................................................................... 30
Rounder
Daily cleaning .............................................................................................................. 31
Weekly cleaning........................................................................................................... 31
8.0 OPERATING INSTRUCTIONS............................................................................................. 32
a. Operation of the prover ................................................................................................ 32
b. How to operate the bread plant ..................................................................................... 33
9.0 ELECTRICAL INFORMATION..... Wiring diagrams ...................................................... 35
PLEASE READ THESE MORE DETAILED SECTIONS BEFORE USING THIS PLANT
SECTION 2 - Dough divider
SECTION 3 - Moulder
SECTION 4 - Rounder
Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 5
SECTION 2 - DOUGH DIVIDER
1.0 INTRODUCTION .................................................................................................. 40
2.0 GENERAL DIMENSIONS..................................................................................... 41
3.0 SPECIFICATIONS................................................................................................ 41
4.0 SAFETY................................................................................................................ 42
5.0 INSTALLATION.................................................................................................... 43
6.0 ISOLATION .......................................................................................................... 45
7.0 CLEANING INSTRUCTIONS ............................................................................... 46
Daily.............................................................................................................................. 46
Weekly .......................................................................................................................... 50
8.0 OPERATING......................................................................................................... 51
9.0 MAINTENANCE ................................................................................................... 54
10.0 TROUBLESHOOTING ......................................................................................... 56
11.0 SPARES AND SERVICE...................................................................................... 63
FOR SERVICE AND SPARES RING: 01792 564044
12.0 ELECTRICAL INFORMATION SECTION ............................................................ 64
Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 6
SECTION 3 – MOULDER
1.0 INTRODUCTION .................................................................................................. 71
2.0 DIMENSIONS ....................................................................................................... 71
3.0 SPECIFICATIONS................................................................................................ 72
4.0 SAFETY................................................................................................................ 73
5.0 INSTALLATION.................................................................................................... 74
6.0 ISOLATION .......................................................................................................... 75
7.0 CLEANING ........................................................................................................... 76
Daily.............................................................................................................................. 76
Weekly .......................................................................................................................... 78
8.0 OPERATING INSTRUCTIONS............................................................................. 79
How the Metro moulds dough pieces ........................................................................... 79
Operating the Metro moulder........................................................................................ 80
Starting the Metro ......................................................................................................... 82
9.0 TROUBLESHOOTING ......................................................................................... 83
10.0 SERVICE AND SPARES...................................................................................... 84
FOR SERVICE AND SPARES RING: 01792 564044
11.0 ELECTRICAL INFORMATION............................................................................. 86
Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 7
SECTION 4 – ROUNDER
1.0 INTRODUCTION .................................................................................................. 91
2.0 OVERALL DIMENSIONS ..................................................................................... 91
3.0 SPECIFICATIONS................................................................................................ 92
4.0 SAFETY................................................................................................................ 93
5.0 INSTALLATION.................................................................................................... 94
6.0 ISOLATION .......................................................................................................... 95
7.0 CLEANING ........................................................................................................... 96
8.0 OPERATING CONTROLS ................................................................................... 97
9.0 TROUBLESHOOTING ......................................................................................... 98
10.0 SPARES AND SERVICE...................................................................................... 99
FOR SERVICE AND SPARES RING: 01792 564044
11.0 MOULDER ELECTRICAL INFORMATION........................................................ 100
Failure to adhere to the cleaning and maintenance instructions
detailed in this booklet could affect the warranty of this
machine
Fusion Compact Pro Bread Plant, Rev. A21 14-04-21 8
BREADPLANT ASSEMBLED
SECTION 1
Inhaltsverzeichnis
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